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Summary of Contents for Reflex GX616
- Page 1 REFLEX FAST FORM GX616 REBAR STIRRUP BENDING MACHINE Model No.: REFLEX-FASTFORM- GX616 OPERATION MANUAL ORIGINAL INSTRUCTION...
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Page 2: Table Of Contents
8. Transportation and storage............................55 8.1. Precautions for hoisting and transportation....................56 8.2. Storage conditions............................56 9. Schedule..................................57 9.1. Random accessories list..........................57 9.2. Recommended spare parts list........................58 10. After sale..................................60 10.1. Product after-sales service guarantee......................60 10.2. Precautions for maintenance........................61 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... -
Page 3: Product Description
Tips: Thank you for purchasing our products. Please read the Instructions carefully before use. CHARACTERISTICS: 1.Product description 1.1. Features of this product: ★ Integrated automatic feeding mechanism to ensure high dimensional accuracy. ★ The external design of the air compressor ensures good heat dissipation and convenient transportation and installation. -
Page 4: Main Purpose And Scope Of Use
1.2. Main purpose and scope of use The automatic CNC steel bar bending machine REFLEX -FASTFORM -GX616 is mainly used for mass production of steel bar stirrups , hook bars , slab bars , etc . in infrastructure construction such as highways, railways, bridges, tunnels, and housing construction 2.Structural features and working principle... - Page 5 the production and production of the plate ribs and hook ribs of the long hook plate. The heightened design of the slab bar rack and the rack box can meet the production of slab bar and hook bar of long hook plate. The auxiliary material hook design can realize the non-stop operation of the finished slab bar hook bar packaging and handling.
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Page 6: Electrical Structural Features And Working Principles
"16": Represents the main power incoming wiring board. "17": Represents the motor wiring board. "18": Represents the console control circuit wiring board 2.2.2 Working process and principle of equipment and electrical appliances: Manually feed the steel bars into the pre-feeding rollers and press them by cylinders; click "Pre-feeding motor · Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... -
Page 7: Technical Characteristics
forward" if safety is confirmed, the steel bars are fed into the upper and lower traction wheels, and click the "cylinder compression" button. The steel bars are compressed; select the processing required Set the production quantity, click the "download" button to download the production graphics data to the PLC controller;... -
Page 8: Overall Dimensions And Installation Dimensions
It is simple to operate and convenient to set up, which can save a lot of labor and waste. Improving processing efficiency is an indispensable part of modern construction buildings, and it is also an intelligent equipment that meets national standards. Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... -
Page 9: Installation And Debugging
4. Installation and debugging 4.1 Equipment installation conditions, installation technical requirements ①A four-core copper-core cable with a long distance between the equipment provided by the user and the electrical box, with a specification of 3×16+1x10mm² and above, and properly grounded as required; ②The switch specification in the user-supplied electrical box is a 3-phase 4-pole air switch with a rated current of 150A or more. -
Page 10: Use And Operation
(2) Install the operating platform, the direction is the same as the front of the machine, the operator faces the operating platform, and opens the pneumatic door of the automatic guard of the traction wheel. (3)Insert the key and turn on the system power key switch (4) Manual operation: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... - Page 11 If there is an alarm, press it once reset the button to clear the alarm. Move the manual/automatic knob switch to the left Manual gear, and then move the traction forward and reverse jog knob to the left or right, and observe whether the direction of the traction wheel is consistent with the direction of the traction.
- Page 12 Take the rectangle as an example: click the button and the following screen will appear: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 13 Set the first paragraph, the length of the two sides and the end. c.Click the save button to save into the system, and then click download to confirm as the current job Service; finally click to return to the running screen.
- Page 14 When there is an emergency or wrong action, the emergency stop button must be pressed in time. k. Remove the error according to the alarm prompt on the display screen, and press the reset button to restore the ready-to-work state. Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 15 l. When pressing the emergency stop button or switching from another state to the automatic state, it needs to return to the reference (the bending arm returns to the origin). Note: When a failure occurs during automatic operation and the structure cannot be returned to the initial position of work, press the emergency stop and reset it in the manual gear to return to the reference.
- Page 16 8) Tail length compensation, demold length setting 5.1.2 Operation instructions of touch screen system Language selection screen: (standard version in six languages) The screen shown in the figure below is the main operating screen of the hoop bending machine touch screen system: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 17 illustrate: First, turn the manual/automatic knob of the console to the left manual position. ●The feedback pulse value in the screen shows the basic parameters that the servo motor must have for operation; ● The same function as the traction knob switch of the console; ●...
- Page 18 If the bending angle is too large, decrease the compensation value (it can be a negative number), and vice versa. If you want to log out, please click on the upper right of the input box 。 C) Basic graphic template Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 19 When you press the template button on the run screen, the following screen will appear: Note: The above 11 templates are shortcuts for curved graphics. When you touch the required template, the corresponding ones will pop up. The setting graphics parameter screen, for example, when the button is touched, the following screen will appear:...
- Page 20 The user only needs to enter the two opposite sides A and B of the rectangle. The length is sufficient. D)Electrical and mechanical basic parameter settings When you press the button at the top of the running screen, the following screen will appear: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 21 ● The blanking rack that controls the rotating material receiving frame to control the plate ribs and straight bars ● This button is to select the potentiometer to adjust the speed. When it is switched to the speed can be manually input. ●...
- Page 22 Parameters that control the size of the closed loop. Add or subtract according to the actual situation. When the actual length is too short, increase the value. The modified formula is: new parameter=original parameter×actual length÷set length. Set the number Current number Receiving time ●Parameters of receiving rack Current number Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 23 ●Please set the remaining parameters according to the specific parameters of each mold. Once the debugging is normal, please do not modify it at will! To exit, press to return to the running screen. Setting of bending circle parameters: 1. Open the template and select the circle...
- Page 24 2. Set the radius, arc length, first section, and last section parameters 3. After the parameter setting is completed, click to save and return to the running screen in turn. 4. Modify the original parameters to the following screen: 如果需要尾段加工直角则需要修改为： Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 25 Here add a side of 10 mm, then bend it by 90 degrees, and finally feed the material by 80 mm. Click again to save, download, and confirm as the current task. 2. Adjust the arc compensation according to the diameter of the circle. The size of the arc can be modified.
- Page 26 ●Note: The indicator light corresponding to each input point is red for off, and green for on. To exit, please press the button. F) Graphic editing function When you press the button in the running screen of the touch screen, you will enter the following gallery screen: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 27 ●Click the area with different graphic names in the sequence number, and the corresponding graphic screen will appear on the upper right side. ●Click the button to confirm the use and return to the operation screen. ●In the running screen, click the Save button to save to the system, and then click Download to confirm it as the current task.
- Page 28 The user can set according to the length dimension and bending direction of each section of the required product length, angle, type, Length compensation, angle compensation If you want to do slab reinforcement, you must choose the return arrow behind the longest side, and the first angle must be a negative number! As shown below: Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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Page 29: Preparation And Inspection Before Use
After setting, you must press the button, otherwise it cannot be saved in the system. Click confirm as the current task at last. 5.2. Preparation and inspection before use ① The equipment operator must wear a safety helmet when taking up the post. ②Plug in the aviation plug of the data line connecting the console and the host. -
Page 30: Description Of Safety Precautions During Equipment Use
3) Adjustment of steel bar reduction: For steel bars with uniform transverse ribs and uniform mechanical Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... - Page 31 properties, straightening is relatively easy, and there is no need to apply too much pressure on the straightening wheel. For steel bars with irregular transverse ribs and irregular mechanical properties, such steel bars are more difficult to straighten, and it is recommended to apply greater pressure on the straightening wheel.
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Page 32: Electrical Schematic Diagram
5.5. Electrical schematic diagram 1）Main circuit 1 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... - Page 33 2）Main circuit 2...
- Page 34 3）PLC input circuit 1 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 35 4）PLC input circuit 2...
- Page 36 5）PLC input circuit 3 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 37 6）PLC output 1...
- Page 38 7）PLC output 2 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 39 8）PLC output 3...
- Page 40 9) Analog circuit Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 41 10) Circuit diagram of solenoid value...
- Page 42 11) Wiring diagram of feeding servo Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 43 12）Wiring diagram of bending servo...
- Page 44 13）Wiring diagram of loopback servo Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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Page 45: Details Of Main Components
5.6.Details of main components： REFLEX-FASTFORM-GX616 ist of main components NAME MODEL NOTE GL104E CPU 1214C 6ES7 214-1AG40-0XB0 SM 1223 6ES7 223-1BL32-0XB0 SM 1222 6ES7 222-1BF32-0XB0 6ES7 231-4HD32-0XB0 SM 1231 switch EDS-205A server Driver IS650PT112IUX-C server Driver IS650PT045IUX server Driver IS620PT3R5I-C... - Page 46 Knob XB2-BD53C Knob XB2-BD33C Knob XB2-BD25C Potentiometer with handle WTH-118 Flash buzzer AD16-22SM/R23 Indicator light XB2-BVM3LC Cable Connector PG29 breaker NM1-125S-3300 breaker NXB-63-D20-3P breaker NXB-63-D10-3P breaker NXB-63-D20-2P breaker NXB-63-C20-2P breaker NXB-63-D60-3P Magnetic ring 81*51*21 filter FT121-3 Magnetic ring 63*38*25 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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Page 47: Drive Parameter Setting And Troubleshootin
6. Drive parameter setting and troubleshootin： 1） Drive parameter： Paramet Bendi Tractio Feedin Remark H00.00 14101 14000 14000 Motor code H00.04 2311.4 2312.5 1860 (View the encoder version number) H01.00 1005.1 1002 3005.7 (View MCU software version) H01.01 1002 1001 654.5 (View FPGA software version number) H01.02... - Page 48 Reason (1): Due to the unreasonable design of the Non-resettable failure software interface, the FPGA function defined in the FPGA fault register does not match the FPGA function defined in the DSP register. ER135, EEPROM error in Treatment method: software design problem, re-upgrade Non-resettable Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 49 reading and writing ABS ENC FPGA and DSP software. fault ER136, data check error Due to the abnormal operation of the system, the system Non-resettable in motor ROM or parameter entered a mode other than the prescribed design. fault not saved ER150, the number of Reason (1): The operating state of the drive is abnormal, Non-resettable...
- Page 50 DO signal. For example, DO1 is allocated as SRdy resettable fault fast signal by default (function code H0400 is set to 1), if DO2 is also allocated as SRdy signal (function code H0402 is set to Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
- Page 51 bit 1). Two different physical terminals (DO1, DO2) are assigned the same DO signal (SRdy signal), and the fault is reported. ER600, offline inertia Solution: Check the DO signal distribution function code Type recognition failed to ensure that there is no repeated distribution of DO signal resettable fault distribution.
- Page 52 ER982, motor overheating Absolute encoder encoder angle deviates too much when Unused warning reinitializing fault warning ER990, power supply phase loss warning ER991, the Refer to ER410 troubleshooting instructions communication module self-check failure alarm ER992, communication Refer to ER650 troubleshooting instructions Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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Page 53: Maintenance And Maintenance
module communication abnormal alarm ERB03, electronic gear The numerator and denominator ratio of the setting error electronic gear is set incorrectly. Reason 1: The setting range of the numerator and denominator ratio of the electronic gear exceeds the range of 0.01-4000. Treatment method: reasonably set the size of the numerator and denominator of the electronic gear, and adjust the numerator and denominator ratio of the... - Page 54 Grease gun injection Bending bearing Lithium-based grease (10g) once a week Grease gun injection Shear rocker Lithium-based grease (10g) once a week Grease gun injection Curved components Lithium-based grease (10g) once a week Grease gun injection Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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Page 55: Transportation And Storage
⑥ Fastening of screws in various parts It is necessary to check the fastening of the traction wheel, meter wheel, traction spindle end cover, various shear blades, bending bearings, forming wheel screws, and connection bolts of each box body in time. Routine weekly maintenance Check the tightness of the connecting bolts, and tighten them with special tools if necessary. -
Page 56: Precautions For Hoisting And Transportation
, All mechanical parts should be painted with anti-rust oil; the steel bending panel should be painted to prevent rust; the equipment should be stored in a rain-proof and moisture-proof room and covered with a rain-proof and moisture-proof tarp. Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... -
Page 57: Schedule
9. Schedule 9.1. Random accessories list Product Specifications REMARK Torx wrench 22-24 Open wrench 8-10 Open wrench 13-16 Open wrench 16-18 Open wrench 22-24 Ratchet wrench (with 14mm inner hexagon) Allen wrenches 2, 3, 4, 5, 6, 8, Must be a complete set (lengthened) 10, 12, 14 7 "inner straight circlip pliers 7 "outside straight circlip pliers... -
Page 58: Recommended Spare Parts List
Solenoid valve 4V310-10-DC24 Nylon cable tie 8*400 9.2. Recommended spare parts list Product Specifications REMARK Traction wheel Pinch wheel 16 double groove straightening wheel Φ97×Φ55 ×38 16 plane straightening wheel 1Φ89×Φ55×38 Forming wheel 1 with oiling cup (nozzle) Groove width 12mm Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... - Page 59 Forming wheel 2 with oil filling cup (nozzle) Slot width 14mm Forming wheel 3 with oiling cup (nozzle) Slot width 16mm Forming wheel 5 (new) oil cup (nozzle) Groove width 12mm -4 Rib forming wheel 1 with oiling cup (nozzle) Slot width 16mm 16 stirrup forming wheel oil cup (nozzle) Slot width 20mm...
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Page 60: After Sale
One year 1. Vulnerable parts are not covered by the warranty: sprockets, chains, warranty blades, V-belts, bearings, oil seals, button switches, feed ports, wear-resistant sets of feed frames, etc. Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine... -
Page 61: Precautions For Maintenance
10.2. Precautions for maintenance 1. Please keep the equipment power distribution cabinet clean and tidy, do not pile up debris, and avoid short circuits. 2. Please keep the inside and outside of the equipment clean and tidy. All sliding surfaces, screw rods, racks, gear boxes, oil holes, etc. - Page 62 The company and the user will cooperate with the transporter of the equipment. Responsibility recovery and subsequent handling. After-sales service contact number: +1800706620 Operation Manual Reflex Fast Form GX616 CNC Rebar Stirrup Bending Machine...
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