Summary of Contents for ABICOR xFUME AF500
- Page 1 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . EN Operating instructions ® ® xFUME ABIROB AF500 EN Welding torch system w w w .
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Page 2: Table Of Contents
® ® xFUME ABIROB AF500 Table of contents Identification..........................EN-3 Marking .............................EN-3 Signs and Symbols Used........................EN-3 Safety ..............................EN-3 Designated use..........................EN-3 Obligations of the operator ......................EN-3 Basic safety instructions ........................EN-4 Safety instructions for electrical components..................EN-4 Safety instructions for welding ......................EN-4 Safety instructions for extraction (according to ISO 21904)............EN-5 Safety instructions for personal protective equipment ..............EN-5 Classification of the warnings ......................EN-5 Scope of Delivery........................EN-5... -
Page 3: Identification
These operating instructions only describe the xFUME ABIROB AF500 welding torch system. The welding torch system may only be operated with original ABICOR BINZEL spare parts. 1.1 Marking This product fulfills the requirements that apply to the market to which it has been introduced. A corresponding marketing has been affixed to the product, if required. -
Page 4: Basic Safety Instructions
® ® 2 Safety xFUME ABIROB AF500 2.3 Basic safety instructions The product has been developed and manufactured in accordance with state-of-the-art technology and the recognized safety standards and directives. Inevitable technical residual risks to the user, third parties, devices, or other material property are posed by the product. This document describes the essential safety requirements and warns of residual hazards that should be kept in mind to operate the product safely. -
Page 5: Safety Instructions For Extraction (According To Iso 21904
► Observe the local occupational health and safety regulations and guidelines. ► Check the volume flow at the suction nozzle using the ABICOR BINZEL suction test pipe. ► Check the extraction hoses at regular intervals, at least once a week, for damage and contamination. -
Page 6: Emergency Information
► The order data and ID numbers for the equipment parts and wear parts can be found in the current catalog. ► For more information about points of contact, consultation, and orders, visit www.binzel-abicor.com. Although the items delivered are carefully checked and packaged, it is not possible to fully rule out the risk of transport damage. -
Page 7: Product Description
® ® xFUME ABIROB AF500 4 Product Description 4.1 Setup and functional description Tab. 1 Torch system A Swan neck C Torch mounting flange assembly B Fume Shroud D Cable ® ® The xFUME ABIROB AF500 provides an arc for welding when supplied with the appropriate consumables. -
Page 8: Technical Data
® ® 4 Product Description xFUME ABIROB AF500 4.2 Technical Data Tab. 2 Ambient conditions for transport and storage Temperature −10 °C to +40 °C (storage in a closed environment) Temperature −25 °C to +55 °C (transport) Relative humidity Up to 90 % at +20 °C Tab. -
Page 9: Putting Into Operation
® ® xFUME ABIROB AF500 5 Putting into operation Tab. 6 Torch neck geometry ® ® xFUME ABIROB AF500 TCP (X) 0 ° 189.7 mm 204.8 mm – – 14.2”/360 mm – 22 ° 181.5 mm 195.4 mm 44.1 mm 49.8 mm 14.2”/360 mm 5.7”/145.6 mm 45 °... -
Page 10: Setting Up The Torch Neck
® ® 5 Putting into operation xFUME ABIROB AF500 5.1 Setting up the torch neck Fig. 3 Setting up the torch neck A Gas nozzle F Bayonet nut B Contact tip G Torch neck C Suction nozzle H Connection module D Tip adapter I Key E Fume tube... -
Page 11: Attaching The Machine-Side Connector
® ® xFUME ABIROB AF500 5 Putting into operation Fig. 4 Setting up the cable assembly A Clamp D Power pin B Cable assembly E Control cable C Suction connector F Handle Lay out the cable assembly (B) straight and attach to the handle (A), (F). Attach control cable (E). -
Page 12: Operation
® ® 6 Operation xFUME ABIROB AF500 6 Operation 6.1 Carrying out the welding process WARNING Shortness of breath and poisoning caused by inhaling phosgene gas When welding workpieces that have been degreased with chlorinated solvents, phosgene gas is formed. It can damage the respiratory tract when inhaled. -
Page 13: Cleaning The Wire Guide
® ® xFUME ABIROB AF500 8 Maintenance and cleaning WARNING Electric shock due to defective cables Damaged or improperly installed cables can lead to fatal electric shock. ► Check all live cables and connections for proper installation and damage. ► Damaged, deformed or worn parts should only be replaced by a qualified electrician. Remove weld spatter. -
Page 14: Cleaning The Torch Neck
Use the nut (D) to secure the cable assembly (C) to the central connector (B). 8.3 Cleaning the torch neck To increase the system availability of the welding robot, ABICOR BINZEL offers automated torch cleaning. Remove the gas nozzle. Remove the weld spatter and spray with ABICOR BINZEL anti-spatter fluid. -
Page 15: Disassembly
® ® xFUME ABIROB AF500 10 Disassembly 10 Disassembly CAUTION Risk of injury due to unexpected start If power is supplied during maintenance, cleaning or disassembly, parts can start running unexpectedly and lead to injuries. ► Switch off the device. ►... - Page 16 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . ABICOR BINEZL USA, Inc. 650 Medimmune Ct #110 Frederick, MD 21703 T 301-846-4196 F 301-846-4497 customerservice@abicorusa.com...
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