Summary of Contents for Temptek VETERAN LXG-300 Series
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I.O.M. #147 updated : 11/01/2018 INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE LXG-300 Series Models with LXG-300 Series Instruments TEMPTEK, INC. 525 East Stop 18 Road Greenwood, IN 46142 317-887-6352 fax: 317-881-1277 Model: Service Department fax: 317-885-8683 www.Temptek.com Serial Number :...
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LXG-300 Series INSTRUCTION MANUAL Veteran VT with LXG-300 SERIES INSTRUMENT COVERING INSTALLATION OPERATION MAINTENANCE TEMPTEK, INC. 525 East Stop 18 Road Greenwood, IN 46143 Phone: 317-887-6352 Fax: 317-881-1277 Service Department fax: 317-885-8683 www.Temptek.com E-mail: sales@Temptek.com...
Pump Seal Replacement Heater Replacement Cooling Valve Service Voltage Change Pressure Switch Service Electronic Instrument Repair Policy And Procedure COMPONENTS Mechanical system Electrical system Page: 4 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Optional Alarm Operation AS5 Pump Parts List - 1/2 HP to 1 HP AS5 Pump Parts List - 1 1/2 HP to 3 HP Page: 5 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Temperature Control Units : Veteran with LXG-300 Series Instrument GENERAL Receiving Instructions Introduction Safety Water Treatment Components Page: 7 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Observe all warning and safety placards applied to the unit. Failure to observe all warnings can result in serious injury or death to the operator and severe mechanical damage to the unit. Page: 8 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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WARNING J5318-BF Alerts the user to possible explosive danger. Alerts the user to a hot surface danger due to high operating temperatures. CAUTION Page: 9 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Temperature Control Units : Veteran with LXG-300 Series Instrument Process Connection Label Details process connections hook-up. Unit Data Tag Details unit Serial Number, voltage and other important unit information. Page: 12 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Temperature Control Units : Veteran with LXG-300 Series Instrument INSTALLATION General To and From Process Connections Water Supply Connection Drain Connection Electrical Connection Page: 13 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
If installed, all such devices must be open and clean during unit operation. Page: 14 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
The temperature difference between the unit set point and the cooling water temperature The cooling valve position Consult factory when selecting the correct cooling valve for your application. Page: 15 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Models With Factory Included Disconnect Switch and Other Custom Features Some units may be customized and include a factory supplied power disconnect Page: 16 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Make certain all electrical connections are tightly affixed. Any loose wiring connections must be tighten before engaging the power supply. Make certain no moisture or standing water is present inside the electrical cabinet. Page: 17 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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WARNING: Check that all electrical connections are tight before starting. Disconnect power before servicing. Follow all facility lock-out tag-out procedures. Typical electrical panel. Shown with thermoformed panel removed. Page: 18 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Temperature Control Units : Veteran with LXG-300 Series Instrument Power Entry Terminal Strip Transformer Heater Fuse Blocks Contactor Typical Electrical Panel Low Water Control Transformer Pump Motor Pressure Switch Controller Page: 19 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Entrained air in the system will adversely affect the unit’s ability to control process temperature and can cause heater failure when the heating elements are exposed to this air. Page: 22 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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C. If the unit is phased incorrect, continue with step 2. To correct unit phase: Disengage the electrical power supply to the unit at the unit’s disconnect Page: 23 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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This is done by opening the electrical panel cover and identifying the overload relay. WARNING: To correct phase ... switch power leads at the disconnect switch only. Page: 24 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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If the amp draw is excessive (higher than the listed name plate amp rating), a throttling valve must be installed in the “from process” water Page: 25 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Adjust the valve for a minimum of 10 GPM. INSTRUMENT : QUICK START Arrow and Display Power On Select Keys Window Button Power Off Button Page: 26 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Once the autovent sequence is complete the unit will heat or cool to maintain the setpoint temperature. INSTRUMENT : BASIC NAVIGATION The instrument has 5 soft keyed buttons. The Home button, when pressed , shows the Home screen. Page: 27 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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“Success” as indication the value was saved. Use the Go or Back buttons to acknowledge the prompt. After acknowledging the success, the screen returns to the parent screen. Page: 28 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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100% to reduce process temperature to a safe shutdown temperature. The time and temperature of the pump seal cooling feature are programmed in the Feature Menu. Page: 29 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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To correct, follow all lock out tag out policies to shut down power to the unit at the disconnect. Reverse any two power wires at the disconnect to correct phase. Do not reverse the unit’s internal wiring to correct a phase condition. Page: 30 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Once acknowledged, the unit will control to the new setpoint temperature. Press the Back button repeatedly to return to the Setpoints screen or press the home button to return to the Home screen. Page: 31 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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The factory default is 0 GPM. The range for the Low Flow is from 0 to 100 GPM. Once acknowledged, press the Back button repeatedly to return to the Setpoints screen or press the home button to return to the Home screen. Page: 32 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Home screen. Software Version. The software version number is the current version of the controller’s software. This number came be useful when troubleshooting at times. Page: 33 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Press the Select button to select Protocol. Use the Up or Down arrow buttons to select the preferred protocol. Page: 34 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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When the power button is pressed and the process temperature is below the “autovent” (factory default is 100°F) the controller will initiate the autovent cycle Page: 35 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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WARNING: When the pump seal cooling feature is activated, pressing the stop button will not turn off the unit. To completely shut down the unit, press the Stop button twice. Page: 36 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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The range is 60°F - 100°F. The factory default is 100°F. Press the Select button to save the Pump Seal Temp and confirm success. Page: 37 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Two selections are available under the Options menu : Mold Purge and Remote and Auto Start. These selections will enable or disable these options. Please note: these options require factory or field installation of optional equipment. Page: 38 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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8.4 for more information. Once acknowledged, press the Back button repeatedly to return to the Options screen or press the home button to return to the Home screen. Page: 39 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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(°F) or Metric(°C). Also, when the optional flow meter is installed, the flow will display in GPM if English is selected or LPM if Metric is selected. Page: 40 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Press the stop button. Relieve residual static pressure before disconnecting or servicing the unit. Follow all lock-out tag-out requirements. Page: 41 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Unit will not start (Display is not Illuminated) Unit will not start (Display Illuminated) Unit Stops Unit Overheats Unit Underheats Pressure Relief Valve Leaks Page: 43 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Sufficient water supply pressure must be present to close the switch. Refer to Section 2.3 for additional System Fault Screen. information. Indiacates a water supply or a pump overload fault. Page: 44 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
20 psi. If the differential is less than the factory recommendation, plant service personnel should take measures to reduce drain line pressure. Page: 45 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
This will increase the unit’s internal pressure causing the pressure relief valve to Page: 46 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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If this is the case, the operator must determine why the system internal pressure is excessive and correct the condition. Page: 47 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Temperature Control Units : Veteran with LXG-300 Series Instrument SERVICE/MAINTENANCE Pump Seal Replacement Heater Replacement Cooling Valve Service Voltage Change Pressure Switch Service Electronic Instrument Repair Policy & Procedure Page: 49 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
The motor shaft is free to rotate, but must be secured to remove the impeller. To secure Motor leads Figure 5.1D Page: 50 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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In many cases, a new pump seal will screw with ratchet experience a small amount of leakage for a short Page: 51 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Seal components Figure 5.1I Stationary member Figure 5.1J Rotating member Figure 5.1K Aligning impeller and spring Figure 5.1L Page: 52 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Set new heater into tank. Aligning the bolt Remove heater Figure 5.2D pattern of the heater and tank flanges. Page: 53 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Reconnect the power cable to the heater terminals. Be certain to tighten the power cord junction box connector. Replace the junction box cover and the lift-off cover panel. When complete, restart the unit. Page: 54 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
12. If not, disassemble the diaphragm assembly and note component order (figure 5.3E). Clean the valve port, plate, collar and O-ring. Once cleaned, reassemble the diaphragm. Page: 55 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Restart the unit as outlined in section 3. Coil and solenoid base sub assembly Valve body Core spring Core Body Diaphragm Diaphragm assembly assembly Gasket spring Page: 56 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Rewire the heater to the new voltage. Figure 5.4C shows the wiring for 230 and 460 volt heaters. Wiring schematics for 240 and 480 volt heaters Revised 4/11 Page: 57 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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2.5 of this Motor Starter and Overload Block manual. Restart unit operations according to section 3 of this manual. Page: 58 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Install the brass elbow fitting. Teflon tape and leak preventative paste should be used to prevent water leakage. Install the capillary tube and resume operations. Page: 59 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
Call the factory for current repair charges. Repair warranty: 1 year. Ship to Temptek, 525 East Stop 18 Road, Greenwood, IN 46143. Attention: Repairs (317-887-6352). Include in the shipping box: Part, purchase order, contact name, phone number, and symptom (if available).
Temperature Control Units : Veteran with LXG-300 Series Instrument COMPONENTS Mechanical System Electrical System Page: 61 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
The tank is flanged mounted to the pump casing. Reinforced machined bosses accept the “to process”, “high temperature limit” thermocouples and the “to process” connection. Stationary member Page: 62 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
Standard models with 24kW and 34kW heaters are not supplied with a power cord and the customer must provide a 3 conductor with 1 ground wire sized for the unit. Page: 63 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Temperature Control Units : Veteran with LXG-300 Series Instrument RELATED DRAWINGS Physical Circuit Schematic Regulator / Bypass Installation Dual Zone Dolly Stacking Rack Page: 65 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Left Side View 19 1/2 To Process Instrument Drain Pressure Gauges From Process 26 5/8 Water Supply Rear View Right Side View 12 1/2 Page: 66 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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PVT™ COOLING VALVE DISCHARGE TANK FROM PROCESS CONNECTION PRESSURE RELIEF VALVE FROM PROCESS PRESSURE GAUGE WATER SUPPLY CONNECTION SUCTION TANK PUMP PUMP SEAL FLUSH DRAIN Page: 67 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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TO PROCESS FROM PROCESS DRAIN PRESSURE REGULATOR VALVE WATER BYPASS VALVE TYPE: WATTS U5B 1/2" SUPPLY TYPE: WATTS BP-30 1/2" 25-75psi RANGE. 45-100psi RANGE. Page: 68 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Options: Single cooling water supply and drain connection Single power supply connections Page: 69 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Temperature Control Units : Veteran with LXG-300 Series Instrument stacking rack Page: 70 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Optional Alarm Operation AS5 Pump Parts List - 1/2 hp to 1 hp AS5 Pump Parts List - 1.5 hp to 3 hp Page: 71 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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T = T series instrument G = G series instrument VE = VE series instrument T300 = T300 instrument G300 = G300 instrument Page: 72 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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∆ P values. This spike is called “water hammer”. Page: 73 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Valve must be closed during mold purge operation Opens to allow compressed air to enter during mold purge operation COMPRESSED AIR CONNECTION Typical mold purge. Page: 74 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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When water is purged disconnect air supply. Locate the green power button on the side of the unit. Depress to activate the mold purge. Disconnect power to unit Page: 75 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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‘talk’ at the same time and garble each other’s data. Verify the network is properly terminated and that it is configured as a ‘multi- Page: 76 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277...
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Returns: 20 30 Setpoint 20 32 High alarm deviation 20 34 Low alarm deviation 20 40 Status process 20 70 To process temperature Page: 77 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Temperature Control Units : Veteran with LXG-300 Series Instrument COMMUNICATIONS CABLE Page: 78 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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AN ALARM OUTPUT ON MOLD TEMPERATURE CONTROLLERS CONTROLLER CONDITION Incorrect 3Ø power entry Pump overload tripped High temperature fault Water supply pressure fault Temperature deviation Page: 79 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Motor AE5/AS5/A5W 1 HP #S-2773R 5481975 Nut S-4989 AS5 5621790 O-ring Case S-5091 AS5 6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5 6495315 Shaft seal 101-173 5/8 EPT Page: 80 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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Motor AE5/AS5/A5W 3HP #4551R 5481975 Nut S-4989 AS5 5621790 O-ring Case S-5091 AS5 6491000 Shaft seal EPT/Ceramic 4949 AE5/AS5 6495315 Shaft seal 101-173 5/8 EPT1 Page: 81 TEMPTEK, INC. 525 East Stop 18 Road Greenwood, Indiana 46142 317-887-6352 Fax: 317-881-1277 Email: service@Temptek.com...
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