Nordson X9800 Manual

Flame detector

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X9800 Flame Detector

Customer Product Manual

Document Number 1609500-02

Issued 1/24

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check

http://emanuals.nordson.com

for the latest version.

NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson X9800

Page 1 For parts and technical support, call the Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...
Page 2: Table Of Contents
Nordson Corporation welcomes requests for information, comments, and This is a Nordson Corporation publication which is protected by copyright. inquiries about its products. General information about Nordson can be found on Original copyright date 2016. No part of this document may be photocopied,...
Page 3 Change Record Change Record Revision Date Change 04/16 Release 08/23 Removed DC power panel data 1609500-02 © 2024 Nordson Corporation...
Page 5: Safety
Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
Page 6: Personal Safety
• Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. • Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. 1609500-02 © 2024 Nordson Corporation...
Page 7: Grounding
X9800 Flame Detector Grounding WARNING: Operating faulty electrostatic equipment is hazardous and can cause elec- trocution, ﬁ re, or explosion. Make resistance checks part of your periodic maintenance program. If you receive even a slight electrical shock or notice static sparking or arcing, shut down all electrical or electrostatic equipment immediately.
Page 8: Description
X9800 Flame Detector Description Flame Detection System Components The ﬂ ame detection system is installed in a coating system booth and interfaces with the booth and the application system controls. The ﬂ ame detector shuts down the booth, application equipment, and the conveyor when it detects a ﬂ ame in the booth.
Page 9: Flame Detector Heads
X9800 Flame Detector Flame Detector Heads See Figure 2. The detector heads simultaneously scan IR spectrum and the visible spectrum. They use intelligent, real-time signal processing to tell the diﬀ erence between a real ﬂ ame and false-alarm radiant energy sources.
Page 10: Theory Of Operation
X9800 Flame Detector Theory of Operation Flame Detection If a ﬂ ame is detected inside the booth, interlock relays in the indicator panel open and shut down the exhaust fan, application equipment, and conveyor. The red FLAME DETECTED indicator light is turned on and the ﬂ ame alarm sounds.
Page 11: Installation
X9800 Flame Detector Installation WARNING: Allow only qualiﬁ ed personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Mounting Equipment Excel Booth Vestibule Mount See Figure 3. 1. Measure and mark the locations in the booth entrance and exit vestibules (2) for the detector heads (1).
Page 12: Colormax Booth Mount
X9800 Flame Detector Colormax Booth Mount See Figure 4. 1. Measure and mark the locations at the top of the booth entrance (2) to mount the detector heads (1). 2. Mount the detector heads to the top corners of the booth entry wall as shown below.
Page 13: Pneumatic Regulator Installation (If Applicable)
X9800 Flame Detector Pneumatic Regulator Installation (if applicable) See Figure 5. Install a 1.0 bar (15 psi) ﬁ xed-pressure regulator for each detector head. 1. Install the regulator (4) on the booth as close as practical to the detector head (2).
Page 14: Flame Detector Head Connections
10 X9800 Flame Detector Flame Detector Head Connections WARNING: All electrical connections must be made according to local or national electrical codes. Use properly sized wire and approved conduit and ﬁ ttings. Failure to observe this warning could result in property damage or personal injury.
Page 15: Wiring Diagrams
X9800 Flame Detector Wiring Diagrams NOTE: Connections must be made so that power is supplied to the indicator panel as long as the booth electrical power is turned on. Supply service must be provided from a disconnect switched source. AC-Powered Control Panel Make connections according to Figure 7.
Page 16: Ac-Powered Control Panel With Field Connector Box Wiring Diagram
12 X9800 Flame Detector AC-Powered Control Panel with Field Connector Box Wiring Diagram Make connections according to Figure 8. Interconnect Cable FIELD WIRING CONNECTOR BOX Figure 8 Wiring Diagram for AC-Powered Control Panel with Field Connection Box 1609500-02 © 2024 Nordson Corporation...
Page 17: Operation
Magnet Optical Integrity Test The Magnetic Optical Integrity test procedure is the approved external optical test method for the X9800 ﬂ ame detector head to verify end-to-end function. This test replaces the need of a traditional external test lamp. 1. Place a magnet at the location marked “MAG OI” on the outside of the detector.
Page 18: Maintenance
14 X9800 Flame Detector Maintenance WARNING: Allow only qualiﬁ ed personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. WARNING: Keep the detector head lenses clean. Dirty lenses can prevent the detector heads from detecting a ﬂ...
Page 19: Troubleshooting
Failure to observe could result in severe shock and personal injury. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help.
Page 20: Parts
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (−−−−−−) means the part cannot be ordered separately.
Page 21: X9800 Flame Detector Head
X9800 Flame Detector Head See Figure 9 and the following parts list. Figure 9 Flame Detector Parts Item Part Description Quantity Note 1623642 KIT, air shroud, detector ﬂ ame, X9800 1609504 DETECTOR, ﬂ ame, X9800 Universal Mounting Kit Part Descriptioin Quantity Note 1609232 KIT, mounting brackets, ﬁ...
Page 22: Optional Air Supply Parts
18 X9800 Flame Detector Optional Air Supply Parts Refer to the following parts list. Part Description Note 249467 REGULATOR, in-line air 900730 TUBING, polyurethane, 0.250 x 0.040 in. 900742 TUBING, polyurethane, 6/4 mm, blue NOTE: A. Order tubing in 1-foot increments 1609500-02 ©...