nord GBC 2064 WF Installation & Operating Manual

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GBC 2064

INSTALLATION & OPERATING MANUAL

Part Number: 930-143, Rev A.

Part Number: 3600250

EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

GBC 2064 WF

Operating Instructions

Bedienungsanleitungen

Instrucciones de Operación

Operation Manual

Istruzioni per l'Uso

Gebruiksaanwijzing

Mode d'Emploi

Page 1

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Summary of Contents for nord GBC 2064 WF

Page 1: Cover
GBC 2064 Operation Manual GBC 2064 WF INSTALLATION & OPERATING MANUAL Part Number: 930-143, Rev A. Operating Instructions Istruzioni per l'Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d'Emploi Instrucciones de Operación Part Number: 3600250 © 2006 General Binding Corporation Page 1 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500...
Page 2: Legal Disclaimer
GBC 2064 Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use.
Page 3: Table Of Contents
GBC 2064 Operation Manual TABLE OF CONTENTS Page Page Description Description Cover Sequence of Operations Legal Disclaimer Table of Contents Operating Instructions Important Safety Instructions Film Loading and Threading Important Safeguards Load a Roll of Film General ,Electric & Service Webbing Thermal Film using Warranty Threading Card...
Page 4: Important Safety Instructions
GBC 2064 Operation Manual IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS YOUR SAFETY AS WELL AS THE SAFETY OF WARNING: TO GUARD AGAINST INJURY OTHERS IS IMPORTANT TO GBC. IN THIS FOLLOWING SAFETY INSTRUCTION MANUAL AND ON THE PRODUCT, PRECAUTIONS MUST BE OBSERVED IN YOU WILL FIND IMPORTANT SAFETY MESSAGES INSTALLATION REGARDING...
Page 5: Warranty
GBC 2064 Operation Manual This limited warranty shall be void if the laminator has been WARRANTY misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; Limited 90- Day Warranty repaired, altered, moved, or installed by anyone other than GBC or its authorized agents;...
Page 6: Pre-Installation
GBC 2064 WF Requires: • 220V at 60Hz with 40 amps single phase. • Nema 6-50 P 50 A 250 V Receptacle This Machine is supplied with a Nema 6-50 male plug.
Page 7: Control Guide
GBC 2064 Operation Manual FRONT CONTROL GUIDE Figure 1 Figure 1. A. Top Temp: • When pressed, permits increasing or decreasing of the top temperature by turning the MASTER DIAL and is indicated on the control panel display. Range is 32°F- 300°F.
Page 8: Lcd Display Read Out
GBC 2064 Operation Manual LCD READ OUT Figure 2 Figure 2. A. Top Set Temp: • This will display the “Set Temp.” of the Top Main Roller. B. Bottom Set Temp: • This will display the “Set Temp.” of the Bottom Main Roller.
Page 9: Features Guide
GBC 2064 Operation Manual FEATURES/ACCESORIES GUIDE Refer to the following pages for detailed information on the above Features FEATURES/ACCESORIES GUIDE (DETAILED DESCRIPTION) EMERGENCY STOP BUTTONS (Fig. 1– Item A) Two emergency stop buttons are available on the Laminator on the top corners of the Laminator.
Page 10: In-Line Slitters
GBC 2064 Operation Manual FEATURES GUIDE F. In-Line Slitters: (Fig. 4F) The In-Line Slitters allows the operator to slit images as they pass through the Main Rollers and into the Pull rollers. The trimmed waste can then be attached to the Rewinder Tubes and disposed of later.
Page 11: Core Chucks
GBC 2064 Operation Manual N. Core Chucks: (Fig. 7N) Bi-Directional Core Chucks grip the Medias supply tube. Our patented roller core chuck will allow the operator the ability to add or remove film with ease. O. Support Cores: (Fig. 7O) The Support Cores prevent the Medias Core Tubes from deflecting by adding extra support to the Films Core.
Page 12: Pico Safety Beam
GBC 2064 Operation Manual S. PICO Safety System: (Fig.10S) The Patented PICO Safety System utilizes 2 fiber optic beams located at the Main Roll Nip as well as the Pull Roll Nip. Once the Optical Eye is blocked, the machine will instantly stop unless the operator is using the Foot Switch.
Page 13: Pull Roll Adjustment Handle
GBC 2064 Operation Manual Nip Pressure Adjustment: The Nip pressure adjustment allows the operator to adjust the downward pressure of the pull rolls and main rolls. X. Pull Roll Lift Handle: (Fig. 13X) Select the setting from the pre-set values and lock latch into the appropriate slot.
Page 14: Sequence Of Operations
GBC 2064 Operation Manual SEQUENCE OF OPERATIONS Diagram #1 GBC U.S &CE 3064WF Effect of Fiber Optics on sequence of operation Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation Interrupted fiber optic Fiber optic beam cleared + all safety (No Interruption to any beam or opened any circuitries are closed...
Page 15: Operating Instructions
GBC 2064 Operation Manual OPERATING INSTRUCTIONS Film Loading & Threading The top and bottom rolls of laminating film must be of the same width and be present simultaneously. A Small amount of adhesive will “squeeze out” during Lamination. Hardened adhesive deposits can damage the heat rollers.
Page 16: Webbing Thermal Film Using Threading Card
GBC 2064 Operation Manual Webbing Thermal Film Using Threading Card THERMAL LAM INAT E CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the section titled WEBBING: USING FILM THREADING CARD FOR PSA FILM.
Page 17: Webbing Psa Film/Mount Adhesive Using Threading Card
GBC 2064 Operation Manual Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustrated in (Fig. 22). Ensure no brake tension is applied to the film shafts.
Page 18: Start Laminating
GBC 2064 Operation Manual Start Laminating 1. At this point you should have your laminator Webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed.
Page 19: Method For Tacking New Film To Existing Film
GBC 2064 Operation Manual Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator. The adhesive of the existing film must be tacky or liquefied.
Page 20: To Unweb The Laminator
GBC 2064 Operation Manual To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day. CAUTION: Do not cut yourself 1. Using a slitter, cut (1) the output from the web (Fig.
Page 21: Applications
GBC 2064 Operation Manual APPLICATIONS Tips for Pre Coating Boards MOUNT ADHESIVE 1. Load the laminator as illustrated in (Fig. 30). Remove chill idler. LEADER BOARD TRAILOR BOARD 2. The width of the roll should not exceed the width of the board by more than 1/2 in. (1.3 cm).
Page 22: Tips For Creating A Decal
GBC 2064 Operation Manual Tips for Creating a Decal THERMAL OR PSA FILM 1. Load the laminator as illustrated in Fig. 33. RELEASE LINER FROM PSA FILM 2. The over laminate may be PSA or thermal type. OUTPUT 3. If using thermal type, pay attention to the Poly- in/Poly-out rule.
Page 23: Accushield
GBC 2064 Operation Manual Tips for ACCUSHIELD THERMAL FILM 1. Load the laminator as illustrated in Fig. 36. IMAGE 2. You must have the Separator bar option to OPTIONAL accurately run this material. See your Sales Rep SEPERATOR BAR for ordering the Separator Bar. 3.
Page 24: Speed/Temperature Control
GBC 2064 Operation Manual SPEED / TEMPERATURE CONTROL This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials change. Factors that may affect the speed and temperature parameters; Image length Image width and ink coverage.
Page 25: Heat
GBC 2064 Operation Manual Heat The “READY” indicator may extinguish if the speed is set too fast for the material being laminated. Either lower the speed setting or press STOP ( ) and wait until the “READY” indicator illuminates. Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting.
Page 26: Maintenance
GBC 2064 Operation Manual MAINTENANCE Caring For The GBC 2064WF Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks. The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film.
Page 27: Trouble Shooting Guide
GBC 2064 Operation Manual TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel display does not Laminator not connected to Insert attachment plug into illuminate when POWER ON/OFF electrical supply receptacle is in the ON, marked “I”, position Blown out fuse.

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930-143