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TJM DC CHARGER 25A.
INSTRUCTIONS & SPECIFICATIONS
WARNING: This is a HIGH current device.
It is the installer's responsibility to ensure all cabling meets the
requirements as stipulated on page 6 of this installation manual to ensure a
SAFE installation, particularly when upgrading with a higher capacity unit.
Failure to comply with the supplied installation instructions will void the warranty.
TAKE THE LEAD.
TJM4x4
www.tjm.com.au
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Summary of Contents for TJM 032TJMPDC25A
- Page 1 TJM DC CHARGER 25A. INSTRUCTIONS & SPECIFICATIONS WARNING: This is a HIGH current device. It is the installer’s responsibility to ensure all cabling meets the requirements as stipulated on page 6 of this installation manual to ensure a SAFE installation, particularly when upgrading with a higher capacity unit.
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Page 2: Important Safety Information
IMPORTANT SAFETY INFORMATION. Please read this manual thoroughly before use and store in a safe place for future reference. WARNINGS. • Explosive gases may escape from the battery during charging. Prevent flames and sparks and provide adequate ventilation. • Before charging, read the instructions. •... -
Page 3: Protective Features
SMART DC-DC CHARGING • DC-DC Charger paired with Intelli-IQ supports advanced control of the dual battery system including Bluetooth connectivity to an iOS or Android device. Note Intelli-IQ is sold separately. MULTI-CHEMISTRY CHARGING • The DC-DC Charger range of charger’s suits today’s different battery technologies, including everyday automotive batteries and the newer lithium battery technology. -
Page 4: Specifications
SPECIFICATIONS. P/No. 032TJMPDC25A Operating Conditions Alternator Input Voltage 9-32V Maximum Solar Input Voltage 32Vdc Maximum Input Current Input Current (No Load) 2 mA INPUT: 9-11Vdc 20A Back Drain on Auxiliary Battery INPUT: 11-32Vdc 25A External LED Output – Constant Current... -
Page 5: Product Overview
PRODUCT OVERVIEW. DC-DC Charger LIN BUS Temperature 1 Auxiliary LED Input Terminal Input Input – Provision for auxiliary LED to indicate Terminal Terminal DC-DC Charger status Ignition Temperature 2 Input Input Terminal Terminal Power LED – Indicates Alternator DC-DC Charger on/off status Input Post Solar LED –... -
Page 6: Installation
INSTALLATION. MOUNTING • DC-DC Charger’s IP68 & IP69K tough & rugged design allows for the unit to be mounted where best suits the application. DC-DC Charger entire PCB is potted using a high-quality thermal compound inside the aluminium extrusion; this ensures DC-DC Charger is impervious to vibration, dust, moisture and extreme temperatures. - Page 7 If your vehicle has a fixed voltage or temperature compensating alternator installed, do not make connection to the Ignition Input Blade Terminal. If your vehicle has a smart (variable voltage) alternator installed, the Ignition Input Blade Terminal must be connected to the vehicle’s ignition. The DC-DC Charger will only operate when the vehicle’s ignition is turned on (may take up to 2 minutes to start charging).
- Page 8 WIRING INSTRUCTION GUIDES. FULL SYSTEM WITH INTELLI-IQ CONFIGURATION * Read the instructions of Intelli-IQ Display and Intelli-IQ Smart Relays * For vehicles fitted with for further wiring details a Smart Alternator only 12/24V Accessory Lighting Accessory Alternator/Starter Battery-Red (8mm Ground/Chassis Fuse Junction Box Battery 1...
- Page 9 FULL SYSTEM CONFIGURATION * For vehicles fitted with a Smart Alternator only Alternator/Starter Battery-Red (8mm Ground/Chassis Fuse Battery 1 * LED Panel (Starter Battery) Mount Indicator Ground/Chassis External LED-Pink (1.5mm Alternator/Starter Battery-Red (8mm Solar-Green (8mm Output/Auxiliary Battery-Red (8mm Ground/Chassis Fuse 12V Solar Panel Battery 2 * Temp sensor mount...
- Page 10 ALTERNATOR/STARTER INPUT ONLY CONFIGURATION * For vehicles fitted with a Smart Alternator only Alternator/Starter Battery-Red (8mm Ground/Chassis Fuse Battery 1 * LED Panel (Starter Battery) Mount Indicator Ground/Chassis External LED-Pink (1.5mm Alternator/Starter Battery-Red (8mm Output/Auxiliary Battery-Red (8mm Ground/Chassis Fuse Battery 2 * Temp sensor mount (Aux Battery) to battery casing...
- Page 11 SOLAR & AUXILARY BATTERY INPUT CONFIGURATION * For vehicles fitted with a Smart Alternator only * LED Panel Mount Indicator Ground/Chassis External LED-Pink (1.5mm Alternator/Starter Battery-Red (8mm Solar-Green (8mm Output/Auxiliary Battery-Red (8mm Ground/Chassis Fuse 12V Solar Panel Battery 2 * Temp sensor mount (Aux Battery) to battery casing Ground/Chassis...
- Page 12 HOW TO READ LED INDICATORS. LED CHARGE INDICATORS DESCRIPTION Constant Green Solar Present Constant Green Alternator Present Constant Red DC-DC Charger Faulty Constant Red Solar Input Reverse Polarity Constant Red Alternator Input Reverse Polarity Flashing Red Solar Overvoltage Flashing Red Alternator Overvoltage Flashing Green Constant Green...
- Page 13 LED BATTERY CHARGE STATUS INDICATORS SELECTED BATTERY CHEMISTRY LED DESCRIPTION Constant Red FLASHING BLUE Output Reverse Polarity Flashing Red FLASHING BLUE Output Overvoltage Constant Amber FLASHING BLUE Output Open Circuit or Dead Battery Flashing Amber CONSTANT BLUE Soft-start Timeout Flashing Green CONSTANT BLUE Bulk Charging Flashing Green...
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Page 14: Frequently Asked Questions
FREQUENTLY ASKED QUESTIONS. Is the DC-DC Charger waterproof? The DC-DC Charger was designed and engineered to the stringent ingress protection rating of IP68 & IP69K. This allows the DC-DC Charger to meet the toughest of challenges whether that be river crossings, engine bay washing or direct high pressure washing of the unit. -
Page 15: Warranty Statement
(within the voltage parameters set out in the specifications). WARRANTY STATEMENT. For warranty information visit: www.tjm.com.au IMPORTANT NOTE. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. - Page 16 Distributed by TJM Australia 17 Johnstone Road Brendale Q 4500...
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