Summary of Contents for EquipSolutions Tempest 2.0
- Page 1 Tempest 2.0 Opera on Manual & Programming Guide www.equip-solutions.com 888-200-1800...
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Page 2: Table Of Contents
Rese ng the Remote Input Calibra on Curve Rese ng Alarm Condi ons Data Logging & Graphing Grundfos DDA Smart Digital Pump Control Elements Pump Calibra on Tempest 2.0 Maintenance & Troubleshoo ng 1 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... - Page 3 Se ng General Timers Se ng Low Water Flow Alarm Se ng Flush Cycles Se ng Remote % Concentra on or Remote Rate Se ng Remote Input Engineering Units Rese ng Remote Input Calibra on Curve Rese ng Alarms General Arrangement Drawings 2 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
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Page 4: Introduc On
Under condi ons of high or low concentra on, a loss of water flow or polymer feed (op onal) the system automa cally shuts down and no fies with an alarm. Each feed cycle is followed by an adjustable, mul ‐stage flush cycle to eliminate any plugging . The system can be operated remote via a 4‐20mA or simple on/off signal. The Tempest 2.0 is backed by a One Year Warranty. Please call us if we can be of assistance in any way. Copyright ©2020 EquipSolu ons All rights reserved No part of this publica on may be duplicated and/or published through prin ng, photo‐copying, microfilm, electronically or via audio tapes or be stored in any other manner without prior wri en consent from the 3 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... - Page 5 Remote Concentra on mode, the Controller receives a remote analog signal to adjust the desired concentra on set point while the dilu on water flow remains constant. Remote Rate mode receives a remote analog signal to adjust to the pump speed. Either remote mode op on can be achieved with the remote disable selec on on the ON or OFF posi on. A complete skid mounted system; the Tempest™ 2.0 Polymer Feed System is equipped with all the necessary components for easy installa on, reliable performance and safe opera on. The design incorporates an electric solenoid valve (water), the new Endress + Hauser mag flow meter, manually adjustable rotometer, electric solenoid diaphragm pump (Polymer), the new Tempest 2.0 controller, manual ball valves, calibra on column, PVC piping and components, all on a SS frame to provide the durability to withstand harsh condi ons and minimize maintenance. This manual is designed to provide simple explana ons on how to use the System. The layouts in this manual were done in an effort to “literally” walk you through the system’s opera ons. 4 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
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Page 6: Selec On & Pump Guide
1‐1/2" FNPT 120/1/60 TP2‐ 600 & 1200 Tempest 2.0 Specifica ons We ed Materials: Water: PVC, Brass, Bronze, Buna‐N, Acrylic, 316 SS Neat Polymer: PVC, Acrylic, PTFE, PP, 316 SS Electrical: 120 VAC / 1 Phase / 60 Hz Dimensions: 30”W x 36”D x 60”H Weight: Tempest 2.0 Unit Weight 190 lbs. Total Packaged Weight: 260 lbs. 5 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 7: Layout
Tempest 2.0 Operation & Programming Manual Tempest 2.0 Layout Front View Back View 6 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 8: Water & Neat Polymer Connec Ons
Tempest 2.0 Water & Neat Polymer Connec ons SOLUTION OUTLET 1” or 1‐1/2” FNPT CONNECTION POLYMER INLET 3/4” FNPT CONNECTION WATER INLET 1” OR 1‐1/2” FNPT CONNECTION 7 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 9: Tempest 2.0 Controller
One (1) for General Alarm Output (120VAC) Two (2) Unused (reserved for Batch Control Capability) Four (4) Unused The advances of the Tempest 2.0 controller allows for unparalleled expansion in polymer feed technol‐ ogy when using the Expansion Module including: Mul ple Analog and Digital I/O Specialty Sensor Inputs (i.e. Turbidity, Suspended Solids, pH, Tank Level) Common communica ons protocols including Ethernet and cellular Cloud‐based data acquisi on For addi onal informa on regarding these features contact EquipSolu ons at 888‐200‐1800 8 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 10: Electrical Connec Ons
Tempest 2.0 Controller ‐ Electrical Connec ons 1 2 3 4 5 6 7 8 1 4‐20mA Input from Water Flow Meter 2 From Customer: Remote Start/Stop (Dry Contact) 3 Polymer Feed Pump Alarm Input (Dry Contact) 4 From Customer: Remote 4‐20mA Input for % Concentra on or Feed Rate 5 General Alarm Relay Output (120VAC) 6 Water Solenoid Valve Relay Output 7 Polymer Feed Pump 4‐20mA Control Output 8 120VAC Power In 9 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 11: Main Panel
Selec on of any bo om menu bu on is chosen using the adjacent Display So Bu on directly below the indicator. NOTE: Please refer to the Programming Guide on Page XX for detailed programming informa on. 10 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 12: Remote Start/Stop Overview
bu on under the Edit icon. This directs you to the Polymer Control 1.1 Screen which allows you the enter parameter value changes or to change the mode of opera‐ on. To exit back to the main menu, select the so bu on under the Home icon. NOTE: Please refer to the Programming Guide on Page XX for detailed programming informa on. 11 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 13: Remote Mode Overview
When in an alarm condi on, the Tempest 2.0 will automa ‐ cally shut off the Polymer Feed Pump and enter the pro‐ grammed flush cycle. Immediately following the flush cycle the controller will ac vate the 120VAC alarm relay. The controller display will turn RED and indicate what parameter ac vated the alarm. To reset the alarm, the user select the Menu so bu on, arrow to highlight the Polymer Controller 1.1 le and press the so bu on under the Reset icon to place the system back into standby mode. The Low Water Flow Threshold (Alarm) and Flush Cycles are programmable to meet customer requirements. The Polymer Feed Pump alarms are generated from the pump and use a relay contact connected to the controller to ac vate any pump alarm. 12 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 14: Tempest 2.0 Controller Programming Overview
Bu on directly below the indicator. Local Mode Start/Stop: To ini ate Tempest 2.0 Polymer System in Local Mode, press the Start Bu on adjacent to the Start indicator. This will ini ate the Tempest 2.0 to open the water solenoid valve for a pre‐programmed me period and then energize the Polymer Feed pump to begin making‐down the polymer solu on. To Stop the system press the Stop Bu on adjacent to the display indicator. The Tempest 2.0 with stop the Polymer Feed pump and con nue with the pre‐programmed water flush cycle un l complete. At that point the system goes into Stand‐By mode wai ng for the next start 13 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 15: Se Ng The Feed Mode
4. Arrow to highlight Concentra on & Enter 5. Use the Arrow Keys to change to desired % and Press Enter. Select Home To Set Tempest 2.0 to Local Feed Rate 1. Select Edit 2. Arrow Down to Control & Press Enter 3. Arrow Up/Down to Rate Selec on and Press Enter 4. Arrow to highlight Rate & Enter 5. Use the Arrow Keys to change to Feed Rate and Change units to GPH. 6. Enter your desired Feed Rate. Press Enter. Select Home. 14 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 16: General Timer Se Ngs
3. Arrow Up/Down to Timer Selec on and Press Enter 4. Use Arrow Keys to adjust desired me and Press Enter. Select Home To Set Tempest 2.0 Low Water Flow Alarm: The default Low Water Flow Threshold (Alarm) is set for 10% of full capacity. Follow the instruc ons to change the Low Water Flow setpoint. Home Screen > Select Edit 1. Select Op ons > Setup > Dosing Pump Setup 2. Arrow Up/Down to make Timer Selec on and Press Enter 3. Use Arrow Keys to adjust desired me and Press Enter. Select Home. 15.8 15 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 17: Flush Timer Se Ngs
Tempest 2.0 Polymer Dosing Controller—Flush Cycle Se ng To Set Tempest 2.0 Flush Cycles: 1. Select Edit > Op ons 2. Select Setup > Flush Setup 3. Arrow and Select Flush Dura on (how long to flush mix chamber). Press Enter 4. Arrow and Select Flush Interval ( me between flush dura on). Press Enter 5. Arrow and Select Count (number of flush cycles). Press Enter & Select Home 16 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 18: Remote Start/Stop Se Ngs
NOTE: The Home Screen will display the system is in Remote (% Concentra on or Rate) Mode and the Local Start/Stop bu ons are no longer visible. The Tempest 2.0 will only run in Remote % Con‐ centra on or Remote Feed Rate with a customer supplied Remote Start/Stop Dry Contact closure. -
Page 19: Remote % Concentra On & Feed Rate Se Ngs
Rate, the Units will need to be changed and the Calibra ons Curve will need to be Reset. 1. Select Units to open Units of Measure Menus 2. To change to %, Arrow Right to the 1st Type bu on and Press Enter. 3. Arrow Down to open the folder labeled Miscellaneous. Arrow Down to Select percent. 4. Enter Done. 18 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 20: Remote Units Of Measure Se Ngs
Rate, the Units will need to be changed and the Calibra ons Curve will need to be Reset. 1. From the Parameter Setup Screen, Select Units to open Units of Measure Menus 2. To change to %, Arrow Right to the 1st Type bu on and Press Enter. 3. Arrow Down to open the folder labeled Miscellaneous. 4. Arrow Down to select percent. Press Enter 5. Arrow Right to 2nd Type bu on and Press Enter 6. Arrow to top of menu and select None. Press Enter. Enter Done. 1. To Change from % to GPH, Arrow Right to 1st Type bu on and Press Enter. 2. Arrow to Volume folder and select gallon and Press Enter. 3. Arrow Right to 2nd Type bu on and Press Enter 4. Arrow to Time folder and select Hour. Press Enter. 19 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 21: Rese Ng The Remote Input Calibra On Curve
Tempest 2.0 Polymer Dosing Controller—Rese ng the Calibra on Curve Note: The Tempest 2.0 controller requires the Calibra on Curve to be reset when changing from Re‐ mote % Concentra on input to Remote Polymer Feed Rate input, or visa‐versa. The proper Calibra‐... -
Page 22: Rese Ng Alarm Condi Ons
To Reset the Polymer control a er an alarm: 1. From the Polymer Control (Home) Screen Press the so bu on adjacent to the Menu icon 2. Arrow to highlight the Polymer Controller 1.1 Tile and Press Enter 3. Press the so bu on adjacent to the Reset icon. This resets the alarm. 4. Press the so bu on adjacent to the Home icon to return to the Home Screen. 21 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 23: Data Logging & Graphing
Tempest 2.0 Operation & Programming Manual Tempest 2.0 Polymer Dosing Controller—Datalogging & Graphing Datalogging and graphing capabili es are a new feature offered with the Tempest 2.0 controller. The data collec on can be set to as low as 1 minute (90 days) for any valid parameter. The Tempest 2.0 controller also provides a real‐ me visual graph of those parameter. In addi on, the data log can be downloaded (*.csv format) onto the provided uSD Card and imported into common spreadsheet pro‐ grams. 22 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 24: Grundfos Dda Smart Digital Pump
Grundfos DDA Pump Calibra on To calibrate the Polymer Feed Pump: 1. Place the Tempest 2.0 Polymer Feed System into Standby mode. 2. Open the ball valve to fill the Calibra on Column to the 500ml mark and close the neat polymer inlet valve. 3. On the DDA Pump select Setup > Calibra on 4. Press Start. The pump will start to count down from 200 strokes. 5. At the end of the sequence the pump will stop. Note the volume of product drawn down from the calibra‐ on column. Enter that volume into the DDA display. 6. Close the Calibra on Column ball valve and open the neat polymer inlet valve. 23 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 25: Tempest 2.0 Maintenance & Troubleshoo Ng
Pump head/valve fault Clean pump head and valves. Replace pump Solu on strength varying Par al blockage in: Polymer check Clean valve, Mixing tee, Water flow meter Check water pressure at period of peak demand. Check if other water users Varying water supply pressure restrict supply to feeder. Consider in‐ stalling a booster pump. 24 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 26: Tempest 2.0 Polymer Feed System
The system requires a pressure range 26 psi above the injec on point and no higher than 90 psi. The dilu on water isola on ball valve needs to be opened (1). The solu on outlet isola on valve also needs to be opened(2). If required before start up, the solenoid can be opened by manually by going to the Tempest 2.0 Menu, select Water Solenoid Relays and momentarily change the relay state form Normally Open to Normally Closed. This will ac vate the output to the water solenoid valve and stay open un l the state is changed back to Normally Open. 25 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 27: Dilu On Water
1gph neat polymer / 100gph primary dilu on = 1% make‐up concentra on 100 gallons of 1% make‐up solu on / 100gph post dilu on = 0.005% final feed concentra on 26 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 28: Specifica Ons
One (1) 4‐20mA Input Signal for Remote % Concentra on or Remote Feed Rate One (1) Digital Input for Remote Start/Stop One (1) Digital Input for Polymer Feed Pump Alarm Two (2) Digital Inputs (Reserved for Batch Control) Four (4) Digital Inputs Unused One (1) 4‐20mA Output for Polymer Feed Pump Control One (1) Relay Output for General Alarm (Unpowered) One (1) Relay Output for Water Solenoid Valve Two (2) Relay Outputs for Batch Control (Reserved) Four (4) Relay Outputs Unused 27 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 29: Appendix
Tempest 2.0 Operation & Programming Manual Tempest 2.0 Polymer Controller—Appendix Programming Guide General Arrangement Drawings Notes 28 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 30: Tempest 2.0 Programming Guide
6. Select Home To Set Tempest 2.0 to Local Rate 1. Select Edit 2. Arrow Down to Control & Press Enter 3. Arrow Up/Down to Rate Selec on and Press Enter 4. Arrow to highlight Rate & Enter 5. Use the Arrow Keys to change to Feed Rate and Change units to GPH 6. Press Enter 7. Select Home 29 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 31: Se Ng General Timers
To Set Tempest 2.0 Dosing Pump & Low Water Flow Alarm: The Dosing Pump Setup is programmed for the mini‐ mum and maximum neat polymer pump output in GPH. The Low Flow Threshold is the low water flow alarm se ng. 1. Home Screen > Select Edit 2. Select Op ons > Setup > Dosing Pump Setup 3. Arrow Up/Down to Timer Selec on and Press Enter 4. Use Arrow Keys to adjust desired me and Press Enter. 5. Select Home 15.8 30 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 32: Se Ng Flush Cycles
To Set Tempest 2.0 Flush Cycles: 1. Select Edit 2. Select Op ons 3. Select Setup 4. Select Flush Setup 5. Arrow and Select Flush Dura on (how long to flush mix chamber). Press En‐ ter 6. Arrow and Select Flush Interval ( me between flush dura on). Press Enter 7. Arrow and Select Count (number of flush cycles). Press Enter 8. Select Home 31 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 33: Se Ng Remote % Concentra On Or Remote Rate
2. To change to %, Arrow Right to the 1st Type bu on and Press Enter. 3. Arrow Down to open the folder labeled Mis‐ cellaneous. 4. Arrow Down to Select percent. 5. Enter Done. 1. To Change from % to GPH, Arrow Right to 1st Type bu on and Press Enter. 2. Arrow to Volume folder and select gallon and Press Enter. 3. Arrow Right to 2nd Type bu on and Press Enter 4. Arrow to Time folder and select Hour. Press Enter. 32 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 34: Se Ng Remote Input Engineering Units
3. Arrow Down to open the folder labeled Miscella‐ neous. 4. Arrow Down to select percent. Press Enter 5. Arrow Right to 2nd Type bu on and Press Enter 6. Arrow to top of menu and select None. Press En‐ ter. 7. Enter Done. 1. To Change from % to GPH, Arrow Right to 1st Type bu on and Press Enter. 2. Arrow to Volume folder and select gallon and Press Enter. 3. Arrow Right to 2nd Type bu on and Press Enter 4. Arrow to Time folder and select Hour. Press Enter. 33 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 35: Rese Ng Remote Input Calibra On Curve
Setup Remote Rate or % Concentra on Input Units Reset Calibra on Curve Reset Calibra on Curve 1. From the Menu Screen Select Remote Set Pint 1.2 2. Select Op ons > Maintenance > Advanced 3. Press Reset > Yes This set recalculates the input curve of the signal and calibrates the unit to the Min/Max range of the units 34 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 36: Rese Ng Alarms
To Reset the Polymer control a er an alarm: 1. From the Polymer Control (Home) Screen Press the Menu bu on 2. Arrow to the Polymer Controller 1.1 Tile and Press Enter 3. Press the Reset bu on and then press the Home bu on to return to the Home Screen 35 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... -
Page 37: General Arrangement Drawings
Tempest 2.0 Operation & Programming Manual Tempest 2.0 Polymer Dosing System—General Arrangement 36 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0... - Page 38 Tempest 2.0 Operation & Programming Manual Tempest 2.0 Polymer Dosing System—General Arrangement (cont.) 37 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
- Page 39 Tempest 2.0 Operation & Programming Manual 38 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
- Page 40 (capacity) rate over the complete range of the metering pump. Notes ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ ___________________________________________________________________________________________ 39 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
- Page 41 Tempest 2.0 Operation & Programming Manual Tempest 2.0 Opera on & Programming Manual 31 Presiden al Dr Roselle, IL 60172 Phone : 888‐200‐1800 Fax: 630‐351‐9080 www.equip‐solu ons.com 40 Tempest 2.0 Polymer Feed and Control Station – Sept 2020 - Rev. 1.0...
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