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Summary of Contents for Inkema RH14
- Page 1 Inkema Loading Bays • Dock Shelters • High-Speed Doors Fire Doors • Free Standing Frames and Dock Houses • Scissor Lifts Loading Bridges • Industrial Doors Instructions manual Hydraulic dock leveller Model: RH14 SUSPENDED...
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Page 2: Table Of Contents
Instructions manual RH14 Inkema Contents 01 – Introduction............................3 02 – Technical specifications ........................4 02.01 – Usage conditions and limits ......................... 4 02.02 – Installation in pit with rear elevation cylinder ..................4 02.03 – Installation in Pit with front Cylinder ..................... 6 02.04 –... -
Page 3: Introduction
01 – Introduction This manual is a guide for the correct, safe installation, use and maintenance of the RH14 dock leveller. Compliance with the instruction set forth herein ensures the long life of the machine and respect for the safety guidelines prevents the most common work or maintenance-related accidents. -
Page 4: Technical Specifications
Instructions manual RH14 Inkema 02 – Technical specifications Leveller designed pursuant to the UNE-EN 1398 standard Calculated for a maximum nominal load of: (See its plate characteristics). 02.01 – Usage conditions and limits Nominal load capacity 6t Motor electrical voltage 230/400 volt. 3F 50Hz ... - Page 5 Instructions manual RH14 Inkema Detail of rear part of pit, front view For open pit (Detail B) LPN-100.10 LPN-100.10 Necessary profile or equivalent Necessary profile or equivalent Weld Weld Weld Weld Option A Option B Open pit For closed pit (Detail B) LPN-100.10...
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Page 6: Installation In Pit With Front Cylinder
Instructions manual RH14 Inkema 02.03 – Installation in Pit with front Cylinder Recess tube Ø50mm. for electrical ducts to the foot of the electrical panel. Insert cable guide in tube. Detail B Detail A Place electrical duct 500 mm from door opening 01- LPN-70.7... -
Page 7: Platform
Instructions manual RH14 Inkema LPN-100.10 Soldar Option C Closed pit 02.04 – Platform Superior tear plate (thickness 6/8mm.), quality ST-37. 10 cold rolled profiles 2 cold rolled lateral profiles (non-shear safety panels). Front hinge unit (lip joint). -
Page 8: Hydraulic Unit Version 03
Instructions manual RH14 Inkema 02.07.01 – Hydraulic unit version 03 Leveller adjustment Lip regulation Leveller elevation cylinder Leveller elevation cylinder Lip cylinder Screw and spring Limit valve Sequence valve 02.07.02 – Hydraulic unit version 07 V05 – 2016 www.inkema.com... -
Page 9: Electrical Control Panel
Instructions manual RH14 Inkema 02.08 – Electrical control panel (See electrical control panel connections, page 19) Transformer for manoeuvring circuit at 24Volt. AC. Green light indicating on. Emergency stop/section switch. Thermal switch. Fuses. Terminal block. -
Page 10: Maintenance
The correct operation and long life of the ramp depend largely on the preventive maintenance work carried out. Advanced maintenance may only be carried out by the INKEMA technical service or staff authorised by the latter. This maintenance is carried out to ensure that the product conserves the safety and usage characteristics it had when it was first installed. -
Page 11: Instructions For Use
Instructions manual RH14 Inkema Every Maintenance job Daily 6 months 1 year 2 years month General state of the machine Greasing Hydraulic oil level Oil leak inspection ... -
Page 12: After Use
Instructions manual RH14 Inkema VERY IMPORTANT: It is strictly prohibited to perform loading and unloading operations with the emergency stop activated, or while the leveller is not supplied with power. Never exceed the maximum nominal load. (See its plate characteristics). -
Page 13: Ce Declaration
Instructions manual RH14 Inkema 03 – CE Declaration DECLARATION OF CONFORMITY INKEMA SISTEMAS, S.L. declares, under its own responsibility, that the electro hydraulic dock levellers: Make : INKEMA Model : RH14 with a capacity of 6000 Kg Year of manufacture : 2016 Are compliant with the essential requirements of the following directives: Machine safety. -
Page 14: Machine Units And Parts
Pos. Part code Description 20.0001 … (*) p/ RH structure (*) 20.0002 … (*) RH14 inferior structure unit (*) 20.0022 … (*) RH14 inferior structure front (*) 20.0003 … (*) 6t RH swing lip (*) 20.0017.0001 p/RH hydraulic power unit (Complete) 30.0011.0008... - Page 15 Instructions manual RH14 Inkema 30.0012.0003 M6 DIN-985 zinced self-locking nut 30.0006.0008 Zinqued axle Ø16 x 70 30.0012.0039 Ø5x28 DIN-94 Cotter Pin 30.0006.0011 Zinqued axle for cylinder Ø25x120 30.0012.0040 Ø5x40 DIN-94 Cotter Pin 30.0006.0059 Zinqued axle for mounting hole Ø30x103 30.0006 … (*) Lip axle Ø22 (*)
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Page 16: Installation
Instructions manual RH14 Inkema 05 – Installation 05.01 – Transportation The machine is completely folded during transportation. In order to load more units of the transport space. 05.02 – Positioning in the pit VERY IMPORTANT: When handling the leveller, always respect the occupation risk prevention legislation and the regulations regarding safety, hygiene and health at work. -
Page 17: Installing The Electrical Control Panel
Instructions manual RH14 Inkema Weld the front part of the machine to the inferior structure using 2 weld cords with a throat of 6mm and length of 200mm centred with respect to the front supports of the lip. Once all the welding has been done remove the rear anchoring parts. -
Page 18: Completed Installation
Lastly, check the condition of the leveller paint, correcting any flaws (including the levelling plates). The installation is considered completed when the installer authorised by INKEMA has filled in the respective installation control sheet. V05 – 2016... -
Page 19: Electrical Control Panel Connection
Instructions manual RH14 Inkema 05.05 – Electrical control panel connection Before installing the automatisms, check that the power supply is disconnected 05.05.01 – Connecting the power input 3-phase 380 V connection 3-phase 220 V connection MOTOR GUARD MOTOR GUARD 3 phases... -
Page 20: Description Of The Connection Terminals
Instructions manual RH14 Inkema 05.05.04 – Description of the connection terminals Ground Power input 220V ac Power input 220V ac Voltage 24V ac Electro valve output 24V ac Electro valve output 24V ac (24V ac power) FC2 N.C. electro valve limit switch Common Limit Switches FC1 N.C. -
Page 21: Actions Selection
Instructions manual RH14 Inkema 05.05.05 – Actions Selection Select the type of operation using the micro switches. TABLE type Man present manual operation RH1 LEVELLER type semi-automatic operation LEVELLER WITH AUTOMATIC RETURN type semi-automatic operation. 05.05.06 – Timers Leveller raising time. Regulates the automatic raising time when FC2 is activated. -
Page 22: Dismantling
Instructions manual RH14 Inkema 06 – Dismantling VERY IMPORTANT: When handling the leveller, always respect the occupation risk prevention legislation and the regulations regarding safety, hygiene and health at work. To dismantle the leveller, it must be in the rest position. -
Page 23: Incidents
Instructions manual RH14 Inkema 07 – Incidents Warning: All checks must be done with the opportune safety measures: - Do not perform checks when under voltage. - Ensure which voltage is being measured with the multimeter. - All cable connections and disconnections will be made when not under voltage. -
Page 24: The Leveller Does Not Rise
Instructions manual RH14 Inkema 07.02 – The leveller DOES NOT rise Check the input voltage of the panel L1, L2, L3 and L3 There must be 400v between L1 and L2 There must be 400v between L1 and L3 There must be 400v between L2 and L3 ... -
Page 25: The Leveller Does Not Descend
Instructions manual RH14 Inkema 07.03 – The leveller DOES NOT descend Check that PIN 1 is ON (When operating as a table PIN 1 must be OFF) Check the safety of FC2 connection terminals 7 and 8 If no safety element is installed there must be a bridge connection between terminals... -
Page 26: Contact
Instructions manual RH14 Inkema 08 – Contact Inkema Sistemas S.L Branches in Spain: C/ Galileo, 2 – Naves 7 y 8 Tel: +34 93 544 47 08 Apartado de correos 132 Fax: +34 93 572 30 11 08150 Parets del Vallés inkema@inkema.com...
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