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AQUA-LAB
™
PART #
DESCRIPTION
1001923
AX 120 VAC
INTRODUCTION
This manual presents the basic installation guide for the Aqua-Lab AX/BX Air Valve Conversion
Kit. It is recommended that this manual be read completely before the installation of the kit.
Familiarity can save hours of troubleshooting.
NOTICE: Installation, operation and servicing instructions are for use by qualified
personnel only. The installation must be made in accordance with the local plumbing
and electrical codes.
1.1 SYSTEM FEATURES
• Replaces electric solenoid valves with air valves
• M12 extension cords
• Air panel for 6 airlines (one for each valve and one extra airline for backup, or
other use)
• 6 individual air regulators with large viewing gauge.
1.2 PRINCIPLES OF OPERATION
• The Hydra Flex retro fit kit for AX and BX systems uses the same electrical signals for
both the motor starter and car wash controller as the preexisting AX/BX set up. This
kit is to be used to replace electric solenoid valves with air actuated valves. The air
panel is used to provide air regulation for air applications.
1.3 SPECIFICATIONS
• This kit is to be used with preexisting Hydra Flex AX or BX systems with 24AC/DC, or
120VAC control voltage.
1.4 PARTS LIST
Air Panel (1/4" push to connect air in to 3/8" push to
connect air out) and Six air regulators
1/4" Push to connect to 1/8" NPT elbow
1/4" Black Polyurethane Tubing - 25' spool
Stainless Steel Air Valve Retro KIT 120VAC/DC
M12 Cable Extensions plug/socket 4 wire patch cable 1'
1.5 INSTALLATION
• There is no substitute for planning prior to beginning the work. Several minutes
of planning can save you hours of work. Follow the detailed steps below for
installation. Wear safety glasses at all times and be sure to relieve all lines of
pressure when plumbing.
AX/BX AIR VALVE CONVERSATION KIT
INSTALLATION GUIDE
PART #
DESCRIPTION
1001924
AX 24 VAC/VDC
PART
PART #
DESCRIPTION
1001925
BX 120 VAC
FUNCTION
Air control for specific applications
Replaces Pisco air regulators on air manifold
Route from air manifold to Hydra-Cannon air valve, and
Route air to air panel
Replaces the electric valves on the Hydra-Cannon
Bridges the gap from the Din I connection to the M12
Block
Hydra-Flex: 952-808-3640 • Sonny's: 800.327.8723
hello@hydraflexinc.com • www.sonnysdirect.com
PART #
DESCRIPTION
1001926
BX 24 VAC/VDC
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Table of Contents
Summary of Contents for Sonny's AQUA-LAB AX
- Page 1 AX 24 VAC/VDC INTRODUCTION This manual presents the basic installation guide for the Aqua-Lab AX/BX Air Valve Conversion Kit. It is recommended that this manual be read completely before the installation of the kit. Familiarity can save hours of troubleshooting.
- Page 2 AQUA-LAB AX/BX AIR VALVE CONVERSATION KIT ™ INSTALLATION GUIDE AX SYSTEM TO BE BX SYSTEM TO BE CONVERTED 10 PORTS CONVERTED 5 PORTS STEP 1: Anchor new air panels to wall STEP 2: Terminate 3/8” outbound airlines onto corresponding position on new air panel. Run line over to AX or BX unit and leave 12”...
- Page 3 AQUA-LAB AX/BX AIR VALVE CONVERSATION KIT ™ INSTALLATION GUIDE STEP 4: Assemble Din cable to the extension cord. STEP 5: Shut water line to manifold system off STEP 6: Actuate a function repetitavely until water pressure on gauge is zero or close to. STEP 7: Unscrew nut on blue solenoid coil and remove exposing valve.
- Page 4 AQUA-LAB AX/BX AIR VALVE CONVERSATION KIT ™ INSTALLATION GUIDE STEP 9: Install new air actuated valve in open position. Be careful not to over tighten, as Hydra-Cannon will crack. Recommended to hand tighten and snug up with wrench. Screw in air inlet poly flow fitting.
- Page 5 AQUA-LAB AX/BX AIR VALVE CONVERSATION KIT ™ INSTALLATION GUIDE STEP 13: Using tubing provided, run airline from 90 push to connect fitting on air manifold to top of tee on the air valve. STEP 14: Attach DIN connectors to the back of the air manifold as shown. STEP 15: Terminate orange side of cord to the corresponding position on the M12 block.
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