Related Manuals for Chang Fa 185 Series
Summary of Contents for Chang Fa 185 Series
- Page 1 Instructions, before operating 185 SERIES DIESEL ENGINE OPERATION MANUAL C h a n g f a P o w e r M a c h i n e r y C o . , L t d Changzhou, Jiangsu P.R.
- Page 2 Changfa Power Machinery Co., Ltd has met the ISO9002 Quality Assurance System by authentication...
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Page 3: Table Of Contents
CONETENS Precaution ………………………………………………………………………………………1 Section One Principal Technical Specification ………………………………………………2 Section Two Operation of Diesel Engine ……………………………………………………4 1. Preparation before Diesel engine ……………………………………………………………4 2. Examination ……………………………………………………………………………………4 ……………………………………………………………………5 3. Start –up of operation ……………………………………………………………6 4. Examination during Operation ……………………………………………………………………6 5. Shut-up of Engine Section Three preservation and Storage…………………………………………………………7 Maintenance and Service ……………………………………………………8 Section Four... -
Page 4: Precaution
Precautions 1. Don’t touch the heating and turning parts. 2. Don’t let those people enter into the operating place, for the children, slow-action old man, epileptic or the man who has no disposing capacity. 3. Don’t make the engine operate for a long time without operator. 4. - Page 5 Overall and Mounting Dimensions of R185 Diesel Engine Overall and Mounting Dimensions of CF185 Diesel Engine...
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Page 6: Section One Principal Technical Specification
Section.one. Principal Technical Specifications Model R185（M）, CF185（M）, JM185（M） R185N,CF185N, JM185N Type Single-cylinder, horizontal, four-stroke, Water cooling Cylinder bore 85mm Piston stroke 90mm Piston displacement 0.51L 12-hour power 5.88 kW 1-hour power 6.47kW Rating rotation speed 2200r/min Compression ratio B．M．E．P． 628kPa ≤274.7g/kW·h ≤281.5g/kW·h Specific Fuel consumption... -
Page 7: Section Two Operation Of Diesel Engine
Section Two Operation of Diesel Engine 1. Preparation before Operation 1.1 Check the bolt of engine bed and tension of pulley belt. 1.2 Remove the exhaust pipes. Put the starting crank in the starting shaft, turn t h e D e - c o m p r e s s i o n lever with your left-hand and crank the engine to expel out the anti-rusting oil applied in the cylinder until no oil flows out from the exhaust port. -
Page 8: Start -Up Of Operation
tension of belt appropriate tensity for belt to leave away 10 mm distance from original position(See Fig.. 2). 2.2 Lubricant oil （1）Check the oil level in engine oil tank with oil dipstick, nearly close to the upper scale line on oil dipstick (See Fig.. 3). （2）When checking ,do not make the oil dipstick enter into screw Fig.3Checking engine oil hole and keep the diesel engine in horizontal position. -
Page 9: Examination During Operation
heard, it is necessary to drain the air form oil pipeline. （4）When normally injecting, speed up rotation of starting shaft and Suddenly release the compression lever to no-relief position, and then crank the starting handle two or three revolution, the diesel engine can start. （5）when the diesel engine has just started, it is necessary to continue to hold the starting handle until it is pushed naturally from starting shaft. -
Page 10: Section Three Preservation And Storage
5.4 If it is forecast that the frozen climate shall be, drain out the cooling water in water tank, even for several hours (See Fig 11). 5.5 When the engine has just stopped, Don’t open the cap of condenser to avoid hurting by hot water. Section Three Preservation and Storage 1. -
Page 11: Maintenance And Service
Section four: Maintenance and service Item Daily 100 hours 500 hours · · · (1) Check and fill fuel · · (2) Clean fuel filter 1.Fuel system · (3) Clean fuel tank and pipeline · (4) Check injection pump and injector ·... -
Page 12: Section Five
Section Five Matters Needing Attention in Operation 1 Condenser 1.1 Open the drain plug below cylinder head. unscrew the filling cap, crank the starting handle and drain the cooling water in condenser. 1.2 Remove the guard net and clean up the dust and dirt form condenser and guard net with brush or compressed. -
Page 13: Dismounting And Re- Assembly
7 Diesel fuel filter The hook-on fuel filter has a hand-operated air-bleed function. Turn the rod to dead point in clockwise for 30 seconds to release the air. In addition, a red floating below fuller bowl indicates the level of water depositing in filter bowl in order t remove the bowl for draining out water. Section Six: dismounting and re-assembly Dismount the diesel engine according to the following orderly sequence. - Page 14 5 Dismount the piston connecting rod assembly 5.1 Turn the flywheel to make the big end of connection rod in the window of rear cover. 5.2 Flat the safety pad with screwdriver. 5.3 Unscrew the connecting rod bolts with special wrench. 5.4 Remove cover of connecting rod.
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Page 15: Section Seven
Fig.23 90W flywheel generator Fig.24 Micro-generator Section Eight Main parts Catalog Model 185 Series Engine Diesel had been improving .The modification of this Main parts Catalog shall be made in reprint. Please pay more attention to purchased the parts and components. -
Page 16: Engine Body Assembly（Model R185
1.Engine Body Assembly（Model R185） Ref. Ref. Part name Part Number Req. Part name Part Number Req. Pad Timing gearbox R185—01018 Bush for starting shaft R185—01203 Screw plug R185—01012 Cap Indicator R175—09204 Washer R185—01013 Seat. Indicator R175—09203 Bolt foroil sump GB/T5781 Pin. -
Page 17: Engine Body Assembly（Model Cf185N And Jm185N
2.Engine Body Assembly（Model CF185N and JM185N） Ref. Ref. Part name Part Number Req. Part name Part Number Req. Pad Timing gearbox R185—01018 Bush for starting shaft R175—01203 Screw plug R185—01012 Dead plate, fuel fifter JM185N—01206 Washer R185—01013 BoltM8×20 GB/T5783 Bolt foroil sump GB/T5781 Bolt M6×12 GB/T5783... -
Page 18: Condensing Cooling System （Model R185
3.Condensing Cooling System （Model R185） Part name Part Number Req. Ref. No. Pad. Water tank R185—02002 Water tank R185—02003B Washer 8 GB/T97.1 Bolt M8×30 GB/T5783 Bolt .lift eye M10 GB/T825 Washer 6 GB/T97.1 Bolt M6×6 GB/T5782 Red indicator ball R185—02004 Funnel R185—02100 Float stem... -
Page 19: Condensing Cooling System（Model Cf185N,Jm185N
4.Condensing Cooling System（Model CF185 and JM185N） Ref. Ref. Part name Part Number Req. Part name Part Number Req. Cover JM185N－02601 Bearing 80201 GB/T276 Plastic head Screw JM185N－02202 Part. Rotor WF25-100 Weldments, fan cover JM185N－02100 Pin B3×8 GB/T119 Cap parts for condenser JM185N－02300 Stator WF25—200... -
Page 20: Cylinder Head Assembly
5. Cylinder Head Assembly Ref. Ref. Part name Part Number Req. Part name Part Number Req. Steel ball φ6 Nut M8 GB/T6175 GB/T308 Adjusting screw Claming plate S195—03013 R185—03009 GB/T898 Nut M8 GB/T802 Stud AM8×70 Cylinder head R185—03001 Washer 8 GB/T93 Valve spring seat Decompression lever... -
Page 21: Piston Rod Assembly
6. Piston Rod Assembly Part name Part Number Req. Ref. No. Bolt, connecting rod R185—04006 Locker, connecting rod bolt R185—04007 Connecting rod cap R185—04011 Connecting rod bearing shell R185—04009 Snap ring for piston pin R185—04004 Piston pin R185—04012 Connecting rod R185—04005 Support spring for oil ring R185—04102... -
Page 22: Crankshaft Assembly
7. Crankshaft Assembly Part name Part Number Req. Ref. No. Lock washer R185—05003 Flywheel nut R185—05001 Flywheel R185—05002 Crankshaft seal 50×75×12 Bearing housing R185—05004 Clamping plate R185—05012 Washer 6 GB/T859 Bolt M6×14 GB/T5783 Roll bearing 6311 GB/T276 Counter –balance bolt R185—05009 Lock washer R185—05011... -
Page 23: Camshaft Assembly
8.Camshaft Assembly Part name Part Number Req. Ref. No. Nut M18×1.5 GB/T Washer R185—06008 Starting driven gear R185—06001 Cam for Injection pump R185—06002 Timing gear for camshaft R185—06003 Thrust screw, camshaft R185—06007 Roll bearing 6106 GB/T276 Push rod R185—06004 Valve taped R185—06005 Camshaft R185—06006... -
Page 24: Balance System
9.Balance System Ref. No. Part name Part Number Req. Nut M18×1.5 GB/T6173 Washer 18 GB/T859 Washer R185—07005 Driven gear , balance shaft R185—07003 Set sleeve R185—07002 Key B6×12 GB/T1096 Balance shaft R185—07001 Bearing seat, Balance shaft R185—07004 Roll bearing 6205 GB/T276 Hole Circlip 52 GB/T893.1... -
Page 25: Intake System
10. Intake System Part name Part Number Req. Ref. No. Butterfly nut R185－08001 Spring washer 6 GB/T89 Washer 6 GB/T848 Cover R185－08003 Rubber packing R185－08002 Filter element R185－08100 Filter body and welded unit R185－08200 Intake pipe packing R185－08004 Washer 8 GB/T93 Bolt M8×16 GB/T5783... -
Page 26: Exhaust System
11.Exhaust System Part name Part Number Req. Ref. No. Screw M6×12 GB/T Upper welded unit of exhaust pipe R185－09100 Silencer welded unit Exhaust pipe packing R185－09006 Washer 8 GB/T93 Bolt M8×16 GB/T5783... -
Page 27: Lubrication System
12. Lubrication System Ref. No. Part name Part Number Req. Body for oil pump R185－10501 Hollow bolt R185－10004 Bolt M6×16 GB/T5783 Cover for oil pump R185－10504 Packing for oil pump R185－10505 Oil pump for driven gear R185－10502 Oil pump driving gear R185－10503 Copper washer R185－10001... -
Page 28: Fuel System（Model R185
13. Fuel System（Model R185） Ref. Ref. Part name Part Number Req. Part name Part Number Req. Fuel tank cap S195—07300 Cock element R175A—10303 washer Fuel filling screen S195—07400 R175A—10302 Injector assembly Fuel tank R185—11200 P664—00A Washer 8 GB/T97.1 High pressure fuel pipe R185—11500 Bolt M8×16 GB/T5783... -
Page 29: Fuel System（Model Cf185N,Jm185N
14. Fuel System（Model CF185N and JM185N） Ref. Ref. Part name Part Number Req. Part name Part Number Req. Filter bowl JM185N—11508 Rectangular front lamp JM185M—11700 Straining ring JM185N－11507 CFZS195N—07400 1 Fuel oil filter screen Seal O-ring 7×3.55 GB/T3452.1 Fuel tank cap CFZS195N—07300 1 Fuel filter element JM185N—11520... -
Page 30: Governor System（Model R185
Governor System（Model R185） Ref. Part name Part Number Req. Pin 1.6×12 GB/T91 Governing spring seat R!85—12304 Governing spring R!85—12303 Bracket, flyweight R!85—12306 Pin, flyweight R!85—12305 Flyweight R!85—12301 Washer 6 GB/T93 Hexagonal screw with slot R1 75A—11001 Governing shaft unit R!85—12302 Bent lever R!85—12203 Adjusting screw... -
Page 31: Governor System（Model Cf185N,Jm185N
16. Governor System（Model CF185 N and JM185N） Ref. Part name Part Number Req. Pin 1.6×12 GB/T91 Governing spring seat R!85—12304 Governing spring R!85—12303 Bracket, flyweight R!85—12306 Pin, flyweight R!85—12305 Flyweight R!85—12301 Washer 6 GB/T93 Hexagonal screw with slot R1 75A—11001 Governing shaft unit R!85—12302 Bent lever... -
Page 32: Injection Pump Assembly
17. Injection pump Assembly (model B11-02A) Ref. Part name Part Number Req. Delivery valve holder B11—0212A Delivery valve spring B11—0213A Seal washer B11—0215A Delivery valve with seat U11—2A Locating screw, plunger sleeve B11—0209A Guide screw B11—0206A Washer 5 Gb/T93 Union bolt ,inlet pipe B11—0214A Sealing washer B11—0202A... -
Page 33: Injector Assembly
18 injector Assembly （Model 664—00A ） Ref. No. Part name Part Number Req. Injector cap P661—001A Couple, injector nozzle ZS 4S1A Injector body P661—001 Steel ball 3.000G200b GB/T308/ Needle valve spindle P661—0101 Adjusting spring P661—002 Adjusting P661—005 P661—006 Fuel leak off connecting bolt P661—008 Washer P661—007... -
Page 34: The Part Of Motor Starting Engine For R185M、Cf185M And Jm185M
The part of Motor starting engine for R185M、CF185M and JM185M Ref. No. of R190,CF190 Part name Part Number Req. Replaced — Starter QD1293 — Starter packing R185M—01026 As required — Plate for starter support R185M—01025 — Ring gear R185M—05014 Washer 10 GB/T 93 Bolt M10×35 GB/T5283... -
Page 35: Attachment: List Of Spares Parts Supplied With The Engine Shipment
Attachment: list of Spares Parts Supplied with the engine shipmen Ref. Part name Req. Piston ring Cylinder head gasket Cylinder liner water seal ring Special wrench for flywheel nut Special wrench for connecting rod bolts Feeler gauge Starting handle V—belt pulley Bolt M12×35 Washer 12 Operation manual... - Page 36 Changfa Power Machinery Co., Ltd. Add: Lijia Changzhou Jiangsu Tel:(0086) 0519-6232218 8 3 1 8 0519-6231169- 8 3 2 8 Post Code: 213176...
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