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IMER INTERNATIONAL EASY UP 5 SP Translation Of The Original Instructions

Mobile elevating work platform
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EASY UP 5 SP
MOBILE ELEVATING WORK PLATFORM
USE AND MAINTENANCE MANUAL
MUM EASY UP 5 SP EN R01 10/2015
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
IMER INTERNATIONAL S.p.A.
Sede legale e amministrativa
Via Salceto, 55 - 53036 POGGIBONSI (SI) -(ITALY)
Tel. +39 0577 97341 - Fax +39 0577 983304
Business Unit IMER ACCESS
EN
Via San Francesco d'Assisi, 8 - 46020 PEGOGNAGA (MN) - ITALY
Tel. 0376 554011 - Fax 0376 559855
www.imergroup.com

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  • Page 1 EASY UP 5 SP MOBILE ELEVATING WORK PLATFORM USE AND MAINTENANCE MANUAL MUM EASY UP 5 SP EN R01 10/2015 TRANSLATION OF THE ORIGINAL INSTRUCTIONS IMER INTERNATIONAL S.p.A. Sede legale e amministrativa Via Salceto, 55 - 53036 POGGIBONSI (SI) -(ITALY) Tel.

  • Page 3: Table Of Contents

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Table of contents CE conformity declaration ................7 Static and dynamic tests .................. 8 After-sale service....................8 Spare-part service ..................... 8 Responsibility ....................8 General instructions - safety ................9 Manual ...................... 9 Safety systems ..................
  • Page 4 USE AND MAINTENANCE MANUAL EASY UP 5 SP Safety systems ....................35 Machine closed - Machine opened ............36 Microswitches ..................37 SQ1 ....................37 SQ8 ....................37 SQ3 ....................37 Safety speed ................... 38 Anti-shearing operations ................. 38 Inclination control ..................39 Overload controller .................
  • Page 5 USE AND MAINTENANCE MANUAL EASY UP 5 SP Emergency manual procedures ..............64 Manual lowering ..................65 Manual movement ................. 66 Battery recharge ....................67 Battery charge indicator ................68 Before the charge ................... 68 Charge start .................... 69 Charge end ..................... 70 Battery disposal ..................
  • Page 6 USE AND MAINTENANCE MANUAL EASY UP 5 SP Braking spaces ................88 Check of engine brushes ................ 88 Wheels replacement ................88 Structure check ..................89 Check of wheel reduction gear oil ............90 Check of hydraulic tubes ................ 90 Checking performance ................

  • Page 7: Ce Conformity Declaration

    USE AND MAINTENANCE MANUAL EASY UP 5 SP EC DECLARATION OF CONFORMITY (ORIGINAL DECLARATION) We: IMER International S.p.A. Via Salceto, 53-55 – 53036 Poggibonsi (SI) – Italy Hereby declare, under our own responsibility, that the machine: mobile elevating work platform...

  • Page 8: Static And Dynamic Tests

    Always state the data described on the identification plate placed on the chassis if you need spare parts or assistance. Responsibility IMER International s.p.a. will be exempted from any responsibility and obligation for any damage caused to persons or things due to one of the reasons listed below: •...

  • Page 9: General Instructions - Safety

    USE AND MAINTENANCE MANUAL EASY UP 5 SP General instructions - safety Manual A suitable working safety is very important in order to avoid serious injuries for the operator himself and for the other persons, therefore it is compulsory to carefully read and well-understand this manual to know the exact and essential instructions for the use of the machine and the maintenance operations.

  • Page 10: Operator's Requirements

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Operator’s requirements The operator shall: d and well understand all the documentation enclosed to the machine, be properly trained and instructed in the correct use of the machine and know the safety rules and devices.

  • Page 11: Distance From The Electric Lines

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Distance from the electric lines The machine is not electrically insulated and does not offer any protection against active parts, electrical lines and plants which are not protected or not sufficiently protected.

  • Page 12: Load Distribution

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Load distribution Distribute the load on the entire platform surface uniformly (figure 1) Do not load on surfaces that are lower than those indicated in figures 2-3-4-5.

  • Page 13: Not Allowed Operations

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Not allowed operations It is strictly forbidden to use the machine: • On public roads. • Without an adequate environmental lighting to work or to move under safety conditions. • Work in case of strong strom, with or without rain, or with wind with speed higher than 8,2 m/s, 5 grade of the Beaufort scale described below.
  • Page 14 USE AND MAINTENANCE MANUAL EASY UP 5 SP Beaufort Wind Scale Wind Wind Description speed speed Sea conditions Land conditions (km/h) (km/h) 0 Calm Flat Calm. Smoke rises vertically. 1 Light air 0.3-1.5 Ripples without crests. Wind motion visible in smoke.

  • Page 15: To Minimize Hazards

    USE AND MAINTENANCE MANUAL EASY UP 5 SP To minimize hazards Follow the instructions below: Risk of folding Check the ground is firm and even. Do not use the machine on slippery, icy, muddy ground and with holes, which has a slope higher than the allowed limit.

  • Page 16: Risk Of Falling

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Risk of falling • Do not lean out of the safety perimetric guard rails of the platform. • Do not use guard rails as admittance means to get on or get down from the platform.

  • Page 17: Residual Risks

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Residual risks The plates and labels listed below indicate the residual risks that remain despite there being protective measures incorporated into the machine's design and regardless of the safety devices adopted.

  • Page 18: Description Of The Machine

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Description of the machine...
  • Page 19 USE AND MAINTENANCE MANUAL EASY UP 5 SP This edition contains the use and maintenance of the self-propelled aerial platform: EASY UP 5 SP Designed and manufactured to be hydraulically operated and with proportional controls. Manufactured with 3 scissors reaches a height of 3,20 m.

  • Page 20: Standard Equipment

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Standard equipment • Electric drive on rear wheels • Proportional controls with diagnostics • Parking brakes electromagnetic • Pivoting wheels steering • Emergency manual lowering • Lock valve on lifting cylinders •...

  • Page 21: Presentation

    EASY UP 5 SP Presentation is used to lift persons, materials and equipment The aerial platform EASY UP 5 SP to enable works to be performed at certain heights. It is intended to be used accordingly with the foreseen technical data described in the suitable sheet, on solid and strong grounds and not before a Qualified Operator has checked the operational safety.

  • Page 22: List Of Movements

    USE AND MAINTENANCE MANUAL EASY UP 5 SP List of movements Drive and Steering The chassis is equipped with two rear driving. Steering will be possible only when the pivoting wheels will be unlocked. Drive and steering can be carried out also with lifted platform.

  • Page 23: Identification

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Identification A metallic plate fixed to the chassis contains all data necessary to identify the machine. IMER International SpA Via Salceto, 53-55 53036 Poggibonsi (SI) ITALY DENOMINATION MOBILE ELEVATING WORK PLATFORM EASY UP 5 SP MODEL SERIAL N.

  • Page 24: Main Components

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Main components RIGHT SIDE LEFT SIDE Control panel Pivoting wheels Guard rails Driving wheels Platform Lifting structure Ground control panel Chassis Fixed pot-hole guards...

  • Page 25: Control And Power Instruments Position

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Control and power instruments position Battery charger Batteries Power fuse Remote switches Battery isolator Hydraulic control unit Electronic control unit Electronic horn Ground control panel CHASSIS CENTRE Flatness indicator...

  • Page 26: Electronic Circuit

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Electronic circuit The electronic equipment is composed of two microprocessor control units for the machine operation: one main control unit is placed inside the chassis and the other on the platform control panel. These control units are connected through a CAN Bus transmission protocol.

  • Page 27: Technical Specifications

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Unit of Description measurement Number of scissors Max. working load including 1 person Lifting time (loaded) Lowering time (loaded) Drive speed (high) km/h Drive speed (safety) km/h Max. slope Max. allowed side force Max.

  • Page 28: Overall Dimensions

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Overall dimensions...

  • Page 29: Ground Pressure

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Ground pressure Localized pressure (per wheel) Pressure (kg/cm internal 15.6 external 18.2 The full load pressure referring to the occupied surface space is the following: Pressure (kg/m internal external 1380 mm...

  • Page 30: Plates And Labels

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Plates and labels Using the illustrations, check that all the plates and labels are present. Plates and labels that contain no text will have 8-digit numbering or an alphanumeric code ending with Plates and labels that contain text will have an alphanumeric code ending with the relevant country code for the machine's destination country.
  • Page 31 USE AND MAINTENANCE MANUAL EASY UP 5 SP A00372IT A00174xx A00321xx A00318IT A00256xx A00319IT A00110xx A00316xx A00350xx A00002xx A00170xx A00172xx A00173xx A00105IT A00383IT A00255xx A00033IT...
  • Page 32 USE AND MAINTENANCE MANUAL EASY UP 5 SP A00321xx A00256xx A00318IT A00316xx A00319IT A00317xx A00350xx A00172xx A00172xx A00002xx A00322xx...
  • Page 33 USE AND MAINTENANCE MANUAL EASY UP 5 SP A00318IT 825.21.034 A00001xx 3231792 A00303xx 820.21.098 A00031IT A00269xx A00002xx A00216xx (X2)
  • Page 34 USE AND MAINTENANCE MANUAL EASY UP 5 SP A00153IT A00005IT A00239xx A00216xx A00201xx A00296xx...

  • Page 35: Safety Systems

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Safety systems The machine is provided with safety devices locking the normal operation in order to avoid injuries. Knowledge of the characteristics and safety operations is crucial: do not operate the machine unless the following section has been read and understood.

  • Page 36: Machine Closed - Machine Opened

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Machine closed - Machine opened The machine is CLOSED when the height between the platform floor surface and the ground is LESS than: 1,00 m <1,00 m The machine is OPEN when the...

  • Page 37: Microswitches

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Microswitches When it is activated: with MACHINE OPENED. What it activates: • Automatic selection of drive reduced speed. • The lock of all movements, apart from lowering, if the chassis inclination exceeds the allowed values.

  • Page 38: Safety Speed

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Safety speed When the machine is open, the drive speed switches automatically to safety reduced speed. Anti-shearing operations An electronic control unit locks the lowering for 3 seconds, when the distance between the boom and frame ends is 50 mm approx.

  • Page 39: Inclination Control

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Inclination control The inclination is controlled by the flatness indicator; a device located in the middle of the chassis which detects the truck inclination. Max. allowed inclination side front rear 1,5° 2,5°...

  • Page 40: Overload Controller

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Overload controller Overloads, if any, are checked by the above-mentioned device both with the machine at a standstill position and during platform lifting. It is activated at the height of SQ8 (100 cm).

  • Page 41: Battery Control

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Battery control If batteries are exhausted, lifting is locked. If the battery charger is connected, all movements are locked. Battery connection plug The battery connection plug is placed in the box. This safety device disconnects the power and control circuits of batteries and the battery charger solely remains connected.

  • Page 42: Safety Devices Summary

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Safety devices summary MACHINE CLOSED EXCEEDING INCLINATION EMERGENCY STOP BUTTON PRESSED BATTERY CHARGER ACTIVATED EXHAUSTED BATTERIES MACHINE OPENED SAFETY DRIVE OVERLOAD EXCEEDING INCLINATION EMERGENCY STOP BUTTON PRESSED BATTERY CHARGER ACTIVATED EXHAUSTED BATTERIES...

  • Page 43: Use Of The Machine

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Use of the machine Before carrying out any operation it is necessary to read and well-understand this manual along with the instructions described on plates and labels. Checking before use Before setting at work the machine and carrying out any operation, the machine itself is to be subjected to a visual and operating check described here below.

  • Page 44: Operating Check

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Operating check Once the visual inspection has been finished it is also necessary to carry out an operating check. • Check the hydraulic oil level. • Check the electrolyte level in the batteries.

  • Page 45: From Platform

    USE AND MAINTENANCE MANUAL EASY UP 5 SP From platform • Make sure that batteries are well charged. • Press emergency STOP button and check that no operation can be enabled both from ground and from platform. Put button to ON position again.

  • Page 46: Control Panels

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Control panels The foreseen control panels for the operator are two: • on platform • on the ground, on the right side of the truck. Using one control panel doesn’t allow the other panel to come into operation.

  • Page 47: Control Panels

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Control panels Ground control panel Overload warning light Warning light machine ON (green) (red) Red emergency stop button Platform lifting/lowering Key selector (3 positions) selector...
  • Page 48 USE AND MAINTENANCE MANUAL EASY UP 5 SP 1 - Key selector (3 positions) • Central position: the machine is off • Right position: the platform controls are enabled. • Left position: controls from ground control panel are active. 2 - Red emergency stop button •...

  • Page 49: Platform Control Panel

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Platform control panel Diagnostic display - Hour Horn button meter and battery check Drive speed selector Dead-man button Platform drive-lifting selector Drive Steering and Red emergency stop Lifting control joystick button...
  • Page 50 USE AND MAINTENANCE MANUAL EASY UP 5 SP 6 - Drive Steering and Lifting control joystick 7 - Dead-man button Machine movements are carried out by moving joystick-6 and holding down the dead- man button 7 The joystick works on the drive or on the scissor movement depending on the position of selector 10.
  • Page 51 USE AND MAINTENANCE MANUAL EASY UP 5 SP 8 - Red emergency stop button • Pressed it locks all the functions of the machine. • Released it allows for the operation of the machine. In order to restore normal functions, pull the button upwards.
  • Page 52 USE AND MAINTENANCE MANUAL EASY UP 5 SP Hour meter Safety drive General alarm Working hours and alarm status indicator Battery charge status Unstable machine warning light Overload warning light General alarm warning light Red LED turns on with overload controller alarm, unstable machine alarm or in the event of an error.

  • Page 53: How To Use

    USE AND MAINTENANCE MANUAL EASY UP 5 SP How to use...

  • Page 54: Before Using The Machine

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Before using the machine Pivoting wheels The front wheels are pivoting, equipped with manual mechanical lock to block them in a position aligned to the drive direction. The wheels lock must be used during lifting and lowering on ramps for major safety and movement accuracy, after aligning with precision the machine to the ramps direction.

  • Page 55: Operations From Ground

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Operations from ground Make sure that the red emergency stop button is not pressed on ground and platform control panel Starting and enabling the ground control panel • Insert key in selector •...

  • Page 56: Starting And Enabling The Platform Control Panel

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Starting and enabling the platform control panel • Insert key in selector • Turn it to the right. • Warning light 4 will turn on. It is possible to extract the key.

  • Page 57: Platform Access

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Platform access The “access position” to the platform is possible when the scissor is completely lowered. The “access position” is the only one from which loading or unloading of persons and/or materials is allowed.

  • Page 58: Operations From Platform

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Operations from platform • Make sure that the load respects the limits and is well distributed. • Make sure that the platform gate is perfectly closed. • Make sure that the red emergency stop button is not pressed on ground and platform control panel.

  • Page 59: Drive

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Drive • With machine at a standstill position, move selector left. • With selector 9 select the drive speed. FAST MEDIUM REDUCED • Hold joystick 6. • Press dead-man button 7 and keep it pressed.

  • Page 60: Driving On Slopes

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Driving on slopes • Be sure the platform is completely lowered. • Do not drive the machine upward or downward on slopes that are higher than 14° (25 %). • Do not drive the machine on side slopes that exceed the 5° (9 % ).

  • Page 61: Drive Controlled From Ground

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Drive controlled from ground To pass through openings having limited height, it is possible to drive the machine from ground using the platform control panel. Making sure that: • the operator keeps a minimum distance of 1 m from the machine;...

  • Page 62: Platform Lifting/Lowering

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Platform lifting/lowering • With machine at a standstill position, move selector 10 to the right. • Hold joystick 6. • Press dead-man button 7 and keep it pressed. • Move the joystick forward to lift the platform or backward to lower The lifting speed is adjusted by the inclination given to joystick 6.

  • Page 63: Emergency Stop

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Emergency stop Press the red emergency stop button 8: • In any emergency situation. By pressing the emergency stop button all machine movements and controls are stopped both from ground and platform, except for safety indicators (warning lights and audible alarm).

  • Page 64: Emergency Manual Procedures

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Emergency manual procedures...

  • Page 65: Manual Lowering

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Manual lowering If the machine locks in lifted position due to a failure, an operator from the ground can lower the platform by pulling the handle on the front right part of the machine...

  • Page 66: Manual Movement

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Manual movement If the machine is to be moved manually, make sure that: • The scissor is completely closed. • The machine is off. In this configuration the machine is not braked The machine is equipped with a pivot screwed to the chassis that allows the rear part to be lifted excluding driving wheels;...

  • Page 67: Battery Recharge

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Battery recharge Batteries are the energy source of the machine. To use their capacities in the best way without the risk of a premature decay, always carry out the recharge after every use, independently of what the charge indicator signals.

  • Page 68: Battery Charge Indicator

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Battery charge indicator The charge indicator on the platform control panel shows the battery charge status. Battery charge status: by means of luminous bars. Each notch represents 10% of battery charge. The notches turn off in sequence, one after another, according to the value of the remaining battery charge.

  • Page 69: Charge Start

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Charge start The recharge is to be carried out in a suitable room, well ventilated and separate from the working room, because batteries generates inflammable gases, which can cause explosions if they come into contact with flames or sparks...

  • Page 70: Charge End

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Charge end When the green led goes on, disconnect battery charger from outlet. Battery disposal Run-down lead batteries can not be dumped with ordinary solid waste; being composed of noxious materials, they must be collected, disposed of and/or recycled under the legislation prevailing in each...

  • Page 71: Transport

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Transport Make sure that the means of transport supports the machine mass Loading and unloading of the machine The loading and unloading of the machine on the vehicle platform takes place: •...

  • Page 72: By Means Of Lifting

    USE AND MAINTENANCE MANUAL EASY UP 5 SP By means of lifting Facelift may be carried out with a fork chassis or a crane or overhead crane. Make sure that: • The scissor is completely closed. • The machine is off.

  • Page 73: With Crane Or Overhead Crane

    USE AND MAINTENANCE MANUAL EASY UP 5 SP With crane or overhead crane Use bands, chains and hooks in a perfect state of conservation. • No operator should be on the platform. • The area involved in the lifting must be free.

  • Page 74: Machine Fastening

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Machine fastening During its transport, fasten the machine to the vehicle platform using belts passing through the two wheel spars. It is forbidden to lift the platform when the machine is placed on the vehicle platform...

  • Page 75: Storage

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Storage In case of long storage periods, shelter the machine in a dry and ventilated place, with completely loaded batteries. If possible leave the battery charger connected and fed in order to allow the maintenance of the batteries, otherwise recharge the batteries every 2 months regularly.

  • Page 76: Maintenance

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Maintenance Long life and maximum safety during ,machine operation can only be assured by careful and constant maintenance. The schedule reported in the maintenance summary table refers to normal use conditions; in case of heavy working conditions (extreme temperature, polluting atmosphere, high humidity, elevation) intervals must be shorter.

  • Page 77: Maintenance Devices

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Maintenance devices Safety rest If the platform is subjected to maintenance while lifted, lock the lifting system on both machine sides by means of the suitable rests supplied with the machine. Use the safety rests only when platform is unloaded To lock the lifting system: •...

  • Page 78: Maintenance Summary Table

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Maintenance summary table We suggest at least one annual check by an authorized service centre. OPERATION TO BE CARRIED OUT Check oil level Plate and sticker check Check electrolyte level Check battery charge...

  • Page 79: Check Oil Level

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Check oil level The oil level checking and the possible topping up should be made when the platform is entirely lowered • Open the box • Remove oil tank cap of the hydraulic control unit;...

  • Page 80: Plate And Sticker Check

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Hydraulic oil is a polluting product Avoid fluid leakages by using collection tanks and take precautions against accidental leakages by resorting to oil-absorbing products Exhausted oil must be collected and not disposed of into normal discharge lines;...

  • Page 81: Electrolyte Level Check

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Electrolyte level check A plastic cap on the chassis allows to check the inner elements of the battery. For the check: • Lift the platform until the cap becomes accessible and can be unscrewed •...

  • Page 82: Check Of Screw Tightening

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Check of screw tightening Drive unit fixing 2 daNm VTCEI UNI 5931-M8x12 screws...

  • Page 83: Grease The Mechanisms

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Grease the mechanisms Clean and grease the higher and lower sliding guides of the scissors sliding blocks. Battery inspection and cleaning Batteries must be periodically inspected for checking that there are no damages, breakages, fluid leakages or terminal corrosion.

  • Page 84: Safety Devices Check

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Safety devices check The following test enables to check that all safety devices of the machine work properly. The safety systems applied to the machine are inevitably subject to wear and decalibration. Therefore, they must be controlled and kept in perfect efficiency;...

  • Page 85: Inclination

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Inclination Starting with the machine in a perfectly level condition so as to avoid altering the angle values, carry out the following tests Carry out the following tests from ground by using platform control panel...
  • Page 86 USE AND MAINTENANCE MANUAL EASY UP 5 SP POSITION 3 • Place wedge B measuring about 20 mm under each front and rear left wheel and move the machine on it. • Carry out the tests reported on the following.

  • Page 87: Load Limiter

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Load Limiter • Load platform with the nominal load. • By lifting the platform above SQ8 activation height (100 cm); • Add a further load so that the total load is 120% of the nominal load;...

  • Page 88: Emergency Lowering Control

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Emergency lowering control Make sure that there are no obstacles below the platform before carrying out the control • Lift platform. • Pull the handle placed on the front right part checking the correct operation of the emergency lowering.

  • Page 89: Structure Check

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Structure check General • Check that mechanical structures are protected against oxidation and, if necessary, retouch oxidized area. Chassis • Check the most important welds visually or by means of penetrating fluids: •...

  • Page 90: Check Of Wheel Reduction Gear Oil

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Check of wheel reduction gear oil The reduction is lubricated for life so it is not necessary to periodically replace the oil. Only in case of leaks due for example to a wrong procedure of electric motor detachment, empty the...
  • Page 91 USE AND MAINTENANCE MANUAL EASY UP 5 SP This page has purposedly been left blank...

  • Page 92: Check Register

    USE AND MAINTENANCE MANUAL EASY UP 5 SP Check register Reference to legislation This check register is issued for aerial work platform users, as envisaged by Enclosure I of 2006/42/EC guideline. Instructions for keeping this register This check register must be considered as an integral part of the work aerial platform and must be kept with the platform for its whole life, until it is finally dismantled.
  • Page 93 PLATFORM DELIVERY TO THE FIRST OWNER The aerial platform type _______________________________________________________________ with factory number: __________________________________________________________________ and construction year _________________________________________________________________ referred to in this check register has been delivered by _______________________________________ ___________________________________________________________________________________ On ________________________________________________________________________________ to Messrs: __________________________________________________________________________ ___________________________________________________________________________________ according to the terms agreed upon in the contract, with the technical, size and functional characteristics specified in the Operating Handbook.
  • Page 94 REPLACEMENT OF COMPONENTS IN THE HYDRAULIC SYSTEM On the date _________________ the piece ________________________________________________ fabricated ___________________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________ fabricated ____________________________ factory Nr. _____________________________________ note _______________________________________________________________________________ ___________________________________________________________________________________ Cause of replacement ________________________________________________________________ ___________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _______________________________________________ _____________________________...
  • Page 95 REPLACEMENT OF COMPONENTS IN THE ELECTRIC SYSTEM On the date _________________ the piece ________________________________________________ fabricated ___________________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________ fabricated ____________________________ factory Nr. _____________________________________ note _______________________________________________________________________________ ___________________________________________________________________________________ Cause of replacement ________________________________________________________________ ___________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _______________________________________________ _____________________________...
  • Page 96 REPLACEMENT OF GEARS OR STRUCTURAL COMPONENTS On the date _________________ the piece ________________________________________________ fabricated ___________________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________ fabricated ____________________________ factory Nr. _____________________________________ note _______________________________________________________________________________ ___________________________________________________________________________________ Cause of replacement ________________________________________________________________ ___________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _______________________________________________ _____________________________...
  • Page 97 REPLACEMENT OF SAFETY DEVICES AND RELEVANT COMPONENTS On the date _________________ the piece ________________________________________________ fabricated ___________________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________ fabricated ____________________________ factory Nr. _____________________________________ note _______________________________________________________________________________ ___________________________________________________________________________________ Cause of replacement ________________________________________________________________ ___________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _______________________________________________ _____________________________...
  • Page 98 VERIFICATION OF PERIODICAL MAINTENANCE The user must comply with the maintenance and surveillance obligation described in this operating handbook.. Date Description of intervention SIGNATURE...
  • Page 99 Date Description of intervention SIGNATURE...
  • Page 100 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure __________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Causes ____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Repair carried out ____________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Signature of the official of servicing firm User’s signature _______________________________________________ _____________________________ Place Date _____________________________ _____________________________ IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure __________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________...
  • Page 101 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure __________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Causes ____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Repair carried out ____________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Signature of the official of servicing firm User’s signature _______________________________________________ _____________________________ Place Date _____________________________ _____________________________ IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure __________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________...
  • Page 103 IMER INTERNATIONAL S.p.A. Sede legale e amministrativa Via Salceto, 55 - 53036 POGGIBONSI (SI) -(ITALY) Tel. +39 0577 97341 - Fax +39 0577 983304 Business Unit IMER ACCESS Via San Francesco d’Assisi, 8 - 46020 PEGOGNAGA (MN) - ITALY Tel. 0376 554011 - Fax 0376 559855...

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