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Booster Station
Operating Instructions
Picture Courtesy of the Petroleum Engineering Department
at the Colorado School of Mines, Golden, CO USA
PVT Instrumentation
The Leutert Booster Station is used to compress nitrogen into the
sample chambers of the one phase™ samplers and cylinders to a
pressure rate above the well pressure.
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Table of Contents
Summary of Contents for Leutert DLE-station
- Page 1 Picture Courtesy of the Petroleum Engineering Department at the Colorado School of Mines, Golden, CO USA PVT Instrumentation The Leutert Booster Station is used to compress nitrogen into the sample chambers of the one phase™ samplers and cylinders to a pressure rate above the well pressure.
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Page 2: Table Of Contents
Technical Description ...............20 Essential Components .............20 Connections ................20 Operator Panel ............... 21 Functional Description ............21 5.4.1 Drive Pressure Supply..........21 5.4.2 Fluid Supply / Gas Supply ..........22 5.4.3 Pressure Generation ...........22 5.4.4 Discharging ..............22 Friedrich Leutert GmbH & Co. KG... - Page 3 Returns / Complaints...............26 Transport, Packaging and Storage ............27 Transportation ................27 Packing Materials ..............29 Storage ...................29 10 Dismantling and Disposal ..............30 10.1 Dismantling ................30 10.2 Waste Disposal ...............30 11 Declaration of Conformity ..............31 12 Parts List ..................32 Friedrich Leutert GmbH & Co. KG...
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Page 4: Basic Information
Failure to comply with the information in these instructions in respect of assembly, commissioning, operation and maintenance. • Inadequate monitoring of system parts that are subject to wear and tear. • Improper repair work on the system or system parts. Friedrich Leutert GmbH & Co. KG... -
Page 5: Explanation Of Symbols 1
This symbol indicates a situation in which wearing appropriate protective equipment is necessary. NOTE about reading the documentation and data sheets! This symbol indicates that the enclosed documents must be read. Reference to additional information! This symbol refers to useful additional information. Friedrich Leutert GmbH & Co. KG... -
Page 6: Explanation Of Symbols 2
Note: Use a stacker! This symbol identifies information which, if not observed, may result in an impairment of health, injuries, permanent physical harm or even death and/or material damage. Friedrich Leutert GmbH & Co. KG... -
Page 7: Basic Safety Information
In line with the risk assessment, the following protective clothing must be worn: • Gloves and protective goggles when carrying out maintenance activities • Protective goggles during initial start-up and re-start operations due to possible leaks • Wear a helmet when lifting loads Friedrich Leutert GmbH & Co. KG... -
Page 8: Hazards That May Emanate From The System
Explosion Implementation Only systems with corresponding according to ATEX labelling and with an enclosed declaration of conformity in compliance with the ATEX Directive have been implemented appropriately. Friedrich Leutert GmbH & Co. KG... - Page 9 The system can be used to generate very high pressures. Therefore only use attachment parts (adapters, hoses etc.) that have been approved for these pressure ranges. Asphyxiation hazard! Nitrogen as a drive fluid displaces oxygen! When using nitrogen, ensure that there is sufficient ventilation. Friedrich Leutert GmbH & Co. KG...
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Page 10: Basic Safety Measures
• Spare parts must always be obtained from LEUTERT. LEUTERT accepts no liability for damage resulting from the use of spare parts supplied by other manufacturers. -
Page 11: Requirements On Specialist Personnel
Specialist personnel must have sound knowledge of the following operational processes, regulations and practices: • Operational system processes • Danger zone demarcations, safeguards and markings • Procedures to be followed and measures to be taken in the event of danger Friedrich Leutert GmbH & Co. KG... -
Page 12: Technical Data
Connection values Drive fluid inlet (PL) 1/2” G / BSP Primary pressure inlet (A) 1/4” NPT Pressure outlet (P) 7/16 - 20 UNF Airborne noise emission Must be analyzed in the system as a whole. Friedrich Leutert GmbH & Co. KG... -
Page 13: Specifications Gas Booster
Max. cycles 120 / min Stall pressure PB = i * pL Max. operating temperature 100°C Dimension (W x D x H) 448 mm x 181 mm x 275 mm Net weight 20 kg Friedrich Leutert GmbH & Co. KG... -
Page 14: Fluid Diagram
Booster Station - Operating Instructions 3.4 Fluid Diagram Friedrich Leutert GmbH & Co. KG... -
Page 15: Dimension Drawing
Booster Station - Operating Instructions 3.5 Dimension Drawing Friedrich Leutert GmbH & Co. KG... -
Page 16: Performance Graph
Pv = 70 bar 1000 Pv = 40 bar MAXIMATOR GmbH, Lange Strasse 6, 99734 Nordhausen, Telephone +49 3631 9533 – 0, Telefax +49 3631 9533 – 5010, www.maximator.de, info@maximator.de Friedrich Leutert GmbH & Co. KG... -
Page 17: Commissioning The System
Only use materials that have been approved for the fluid used and the pressure range in line with these instructions, connection diagram and intended use. Damaged or unsuitable materials may cause serious physical injury and/or material damage! Friedrich Leutert GmbH & Co. KG... -
Page 18: Requirements On The Installation Location
Connections for safety valves need to be connected and implemented on site in accordance with AD2000. Friedrich Leutert GmbH & Co. KG... -
Page 19: Operating Materials
To ensure this, you will need to increase the drive pressure slowly. The pressure generators should carry out several strokes with the relief valve open and with low drive and/or primary pressure. Friedrich Leutert GmbH & Co. KG... -
Page 20: Technical Description
Control panel Compressor Drive air filter Pre-pressure filter 5.2 Connections The item information/designations in these instructions are consistent with those in the fluid diagram. Primary pressure inlet (A) Air drive inlet (PL) Pressure outlet (P) Friedrich Leutert GmbH & Co. KG... -
Page 21: Operator Panel
The release for starting and stopping the pressure generator is provided via the shut-off valve for the drive pressure. Friedrich Leutert GmbH & Co. KG... -
Page 22: Fluid Supply / Gas Supply
Sudden opening of the valves may cause serious physical injury and/or material damage. Asphyxiation hazard! Escape of N2 into the environment. N2 displaces oxygen! When using N2, ensure that there is sufficient ventilation. Friedrich Leutert GmbH & Co. KG... -
Page 23: Service And Maintenance
Once a year fluids Pressure holding test for dangerous 150-200 operating hours (weekly) or environmentally harmful fluids Pressure generator Wear parts As required or after 1,000 operating hours, 2,000,000 strokes or every 18 months Friedrich Leutert GmbH & Co. KG... -
Page 24: Faults
In addition, disconnect the system from the energy supply and fluid supply and secure it against inadvertent reconnection. Immediately inform the on-site manager about the fault. Have an authorized specialist ascertain the nature, extent and cause of the fault and remove it. Friedrich Leutert GmbH & Co. KG... -
Page 25: What To Do Once The Fault Has Been Removed
Then observe the pressure drop, over a period of 10 minutes, on the pressure gauges that are part of the system. If the pressure drop is > 5%, it can be assumed that there is a leak and appropriate action must be taken. Friedrich Leutert GmbH & Co. KG... -
Page 26: Spare Parts
If the shipping method is not indicated, spare parts will be shipped at the discretion of the manufacturer / supplier. 8.2 Returns / Complaints Alternatively, you can also send your system / components in to LEUTERT for repair. Please send consignments for repair to: Friedrich Leutert GmbH &... -
Page 27: Transport, Packaging And Storage
The applicable safety regulations must always be observed! Depending on the model, LEUTERT systems may only be transported in a cabinet or box frame using a stacker or lift truck. - Page 28 Booster Station - Operating Instructions Cable angle A pulley angle of 60° must be observed for cabinet combinations! Single cabinets must be lifted with a cross beam, otherwise there is a risk of the cabinet/frame becoming distorted. Friedrich Leutert GmbH & Co. KG...
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Page 29: Packing Materials
If the equipment is stored for extended periods (longer than 3 months), inspect the general condition of all parts and packaging on a regular basis. It may be necessary in some cases to refresh or renew the corrosion protection. Friedrich Leutert GmbH & Co. KG... -
Page 30: Dismantling And Disposal
Environmental hazard due to incorrect disposal! Have electronic scrap, electronic components, lubrication and other auxiliary materials disposed of by approved specialist companies. If in doubt, obtain information about environmentally friendly disposal from the local municipal authority or special disposal companies. Friedrich Leutert GmbH & Co. KG... -
Page 31: Declaration Of Conformity
Booster Station - Operating Instructions Declaration of Conformity EC Declaration of Conformity The Manufacturer: Friedrich Leutert GmbH & Co. KG Schillerstrasse 14, 21365 Adendorf, Germany declares within the meaning of the Machinery Directive 2006/42/EG that the product: Description Boooster station Design No. -
Page 32: Parts List
Booster Station - Operating Instructions Parts List Friedrich Leutert GmbH & Co. KG... - Page 33 Muffler 1/2” BSP 3630.0104 1.6.6 Glide ring 3440.0969 Distance washer 3630.1444 O-Ring 2-021 FPM 70 3660.0263 1.6.7 O-Ring 2-017 NBR 70 3660.0112 Bottom cap compl. 3630.0301 O-Ring 2-029 FKM 70 3660.0280 1.7.1 Bottom cap 3630.1548 Friedrich Leutert GmbH & Co. KG...
- Page 34 This document including all of its parts is protected by copyright. Any duplication or utilization outside of the copyright law is not permitted without explicit permission from LEUTERT and may be subject to prosecution. This applies in particular to duplications of any kind, translations and incorporation into electronic systems.