Summary of Contents for LANG TECHNIK Vasto-Clamp
- Page 1 Operating Instructions Translation of original instructions Vasto•Clamp 6-jaw chuck 59616 I t e m n o . LANG Technik GmbH • Albstraße 1-6 • D-73271 Holzmaden • www.lang-technik.de • Version 2023/06...
- Page 2 Errors and omissions in the documentation are excepted. All rights to this documentation remain with LANG Technik GmbH. Modifications to the product: In the event of modifications to the product by the customer, the warranty is void.
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Page 3: Table Of Contents
Contents Chapter 1 Product Description Page Unit Scope of delivery Maintenance and repair Structure Areas of application 1.6 Requirement for fixing on a machine table Description of the function and use Accessories add-on jaws Chapter 2 Technical Data Torques of the mounting screws Maximum torque on actuation screw (worm drive) Resources General data Spare parts and Accessories... -
Page 4: Unit
96 clamping studs (Fig. 3, Item 4) ® „ Hexagon socket A/F 8 „ Operating instructions „ Maintenance and repair In case of damage or faults, please contact LANG Technik GmbH directly. LANG Technik GmbH • Albstraße 1–6 • D-73271 Holzmaden • Phone: +49 7023 9585-0... -
Page 5: Structure
Product Description Structure Fig. 3 Abbildungen/Beschreibung Set of 6 base jaws (with latching function) Clamping studs (4 ea.) for Quick-Point zero ® point clamping system Example of an add-on jaw (note: add-on jaw Interface for the RoboTrex 96 automation sets are accessories and are not included in system the scope of supply) Drain duct for metalworking fluid... -
Page 6: Requirement For Fixing On A Machine Table
The chuck is supplied with 4 Quick•Point clamping studs. This enables clamping in the ® zero-point clamping system of LANG Technik GmbH, which is mounted on the machine table of the machine tool. The following zero-point clamping systems of LANG Technik GmbH are suitable for this: Quick•Point... -
Page 7: Accessories Add-On Jaws
Product Description Accessories add-on jaws 59616-61 59616-60 59616-62 / 59616-63 Art. No Material Clamping range 59616-60 Hard steel (16MnCr5) 30 – 120 mm 59616-61 Hard steel (16MnCr5) 75 – 160 mm 59616-62 Mild steel (16MnCr5) 10 – 160 mm 59616-63 Aluminium (F50) 10 –... -
Page 8: Chapter 2 Technical Data
Technical Data Torques of the mounting screws Strength Standard Thread / max. torque class Thread 28,8 ISO 4762 DIN 912 10.9 10,3 Nm 14,5 Nm 26,6 Nm 42,2 Nm 12.9 12 Nm 1 7 Nm 31,1 Nm 49,4 Nm Maximum torque on actuation screw (worm drive) Torque at wrench, on clamping on the worm shaft 30 Nm max. -
Page 9: Spare Parts And Accessories
Technical Data Spare parts and Accessories Item Quantity Article No. Description 9616-01 Base 59616-02 59616-03 Retaining bracket 59616-04 Worm shaft 59616-05 Scroll 59616-06 Spacer ring 59616-20 Base jaw set assembly 45570 Clamping stud set ø 20 1001798 O-ring 107x2 1001799 O-ring 8x1,5 1001822 Steel ball DIN 5401 D8 1001823... -
Page 10: Chapter 3 Installation
Installation Mounting / dismantling add-on jaws and gripper jaws Fig. 5 Fig. 6 Mounting add-on jaws The add-on jaws are latched into the base jaws from above using pressure only; there is no need for tools thanks to the click system. Place the add-on jaws on the middle of the base jaws. - Page 11 Set up chuck preliminarily for automated production (optional) The chuck can also be integrated in an automatic loading and unloading system. For exam- ple, in the RoboTrex 96 automation system of LANG Technik: In this system, several chucks can be kept in an automation trolley.
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Page 12: Chapter 4 Operation
Operation Clamping a workpiece If the workholding is defective, parts of the product or workpiece can be ejected / fly out into the surroundings and cause severe injuries. Before using the jaw chuck and before switching on the machine, check that the machine tool / machining centre is in proper working order. -
Page 13: 4.3 Regular Work During Operation
Operation Removal of base jaws Unscrew the worm shaft (Fig. 4.1) counterclockwise until all the base jaws no longer move. They can then be easily removed by hand. Mounting of base jaws The initial condition for this is a completely assembled jaw chuck without base jaws. The assembly of the base jaws starts with number (see illustration). -
Page 14: Chapter 5 Maintenance
The condition of the load-bearing and moving parts must be checked each time before starting the machine. Damaged parts must be replaced with intact parts without delay. Lubricant Use the grease of LANG Technik GmbH: NLBI CI.2 K2K-30 to DIN 51502 (refer to the “Technical data” section). Maintenance plan... -
Page 15: 5.4 Renewing The Grease
Maintenance Lubricating intervals Dismantle, clean, grease weekly monthly 1/4-yearly yearly Base jaws (normal operation) Base jaws (for more difficult operation) Worm shaft Scroll and worm shaft (for more difficult operation) Scroll and worm shaft (for normal operation) Regreasing via grease nipple, 2-3 strokes (Item 16, Fig. 6) 5.4 Renewing the grease Grease The chuck is delivered already greased. -
Page 16: 5.6 Instructions For Dismantling / Mounting
Maintenance 5.6 Instructions for dismantling / mounting Dismantle 1. Remove add-on jaws 2. Remove retaining bracket : Remove the screws first. Then position two M6 screws in the drillhole of the retaining bracket to pull out the retaining bracket. 3. Unscrew the worm shaft 4. -
Page 17: Illustration Spare Parts/Accessories
Maintenance 5.8 Illustration spare parts/accessories... -
Page 18: Chapter 6 Malfunctions
Insufficient lubrication Lubricate the jaw chuck. Check the lubricant, replace if necessary. Dirt input into the jaw chuck Contact the manufacturer (LANG Technik GmbH) Jaw chuck function disrupted Send jaw chuck to the manufacturer (LANG Technik GmbH) for checking and repair... -
Page 19: Chapter 7 Warnings
Warnings Intended Use The plant operator is obliged to use the product properly, with due care and under appro- priate conditions. No liability or claim for refund will be accepted following improper use. Only use the Vasto•Clamp 6-jaw chuck if you have read and understood the „... -
Page 20: Chapter 8 Decommissioning
Decommissioning Disposal According to Directive (EU) 2018/851 For disposal, observe the country-specific disposal regulations. LANG Technik products do not belong in household waste. Failure to comply is an offense. Accessories and packaging are recycled in an environmentally friendly manner. Product... -
Page 21: Chapter 9 Explanation Of Symbols
Explanation of Symbols Symbols Please pay attention to the following warning symbols Read all the operating instructions carefully before commissioning for the first time and keep it in a safe place for future use Please read and follow the technical and safety instructions The use of protective gloves made of tough, resistant material is recommended A helmet and safety goggles are recommended for personal safety... - Page 22 LANG Technik GmbH Albstraße 1–6 D-73271 Holzmaden Germany www.lang-technik.de | info@lang-technik.de Sales: sales@lang-technik.de | Phone: +49 7023 9585-0 Automation: automation@lang-technik.de | Phone: +49 7023 9585-177...