HMT MAX100T User Manual

Magnetic drilling machine

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USER MANUAL

HMT MAX100T

Magnetic Drilling Machine

PLACE MACHINE MOTOR STICKER HERE

SERIAL NO.____________

DATE OF PURCHASE __________

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Summary of Contents for HMT MAX100T

Page 1 USER MANUAL HMT MAX100T Magnetic Drilling Machine PLACE MACHINE MOTOR STICKER HERE SERIAL NO.____________ DATE OF PURCHASE __________...
Page 2 Congratulations on your purchase of the HMT MAX100T Portable Magnetic Drilling Machine. Your model is designed to produce superior holes quickly and efficiently. Through years of experience, constant innovation and development, HMT is committed to provide you with cutting tool innovation to speed up metalworking.
Page 3 Fig. 1 HMT_MAX100T_V1...
Page 4 Explanation of terms used and Pictograms marked on tool HMT_MAX100T_V1...
Page 5: General Power Tool Safety Warnings
GENERAL POWER TOOL SAFETY WARNINGS Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual and the “General Safety Instructions”, including the figures, specifications, safety regulations and the signs indicating DANGER, WARNING and CAUTION. WARNING: When using electrical tools basic safety precautions should always be followed to reduce the risk of fire, electrical shock and personal injury including following.
Page 6 If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 9. Use only accessories that are recommended by HMT for your model. Accessories that may be suitable for one machine, may become hazardous when used on another machine.
Page 7 ADDITIONAL SPECIFIC SAFETY RULES FOR MAGNETIC DRILLING MACHINES • Keep your fingers well out of the drill area; • Avoid touching the drilled core that is automatically ejected by the centering pin when the working procedure is finished. Contact with the core when it is hot, or if it falls, can cause personal injuries;...
Page 8: Residual Risks
• Safety chains or similar restraints should be used to prevent a magnet drill falling in the event of a power cut to the electromagnetic base. Use extra caution with generator power supply for this reason • Wear approved Eye / Face guard, ear protection and hand protection at all times. •...
Page 9 POSITION Serial number The Serial Number, which also includes the type of machine, the year and month of manufacturing and identification number, is engraved on the frame, magnet and the motor unit. Example: 30 14 09 001 Model type Year of Manufacture Month of manufacture Identification number Package Contents...
Page 10 TECHNICAL DATA HMT MAX100T Emission values for sound and vibration (Two-figure – specifications as per ISO 4871) Sound emission Measured A-weighted sound power level LwA (re 1 pW), in decibels Measuring uncertainty KwA, in decibels A-weighted emission pressure power level measured at the workplace LpA (re 20 μPa), in decibels...
Page 11: Description (Fig. 1)
Please make sure that the contacting surface for the magnet is level, clean and rust-free. Remove any varnish or primer. When working on materials that are not magnetizable, suitable fixation devices, obtainable as accessories from HMT e. g. suction plate, vacuum plate or pipe-drilling device must be used.
Page 12 If the supply cord is damaged, it must be replaced by a specially prepared cord available through the HMT service organization. EXTENSION CABLE If an extension cable is required, use an approved 3-core extension cable suitable for the power input of this tool (see technical data).The minimum conductor size is 1.5 mm²; the maximum length is 30 meter.
Page 13: Prior To Operation
Make sure that the magnet attaches tightly to the work piece before turning on the motor unit of the magnetic drilling machine. HMT magnets have 2 coils; make sure that both coils are in contact with the material. Do not connect any other machines to the electrical outlet the magnetic drilling machine is plugged into, as it may result in the loss of magnetic force.
Page 14: The Control Panel
THE CONTROL PANEL 1. The L/R Switch- This switch controls the direction of the motor unit. L is left hand rotation, R is right hand rotation 2. The Motor Switch- This switch is used to switch the MOTOR unit ON and OFF 3.
Page 15 2-2) 4- Speed manual Gearbox The MAX100T is equipped with a 4 speed gearbox. The 2 gear switches makes it possible to chose 4 manual speeds. Also the MAX100T has the electronic controls as detailed above so the speed can be varied within each gear speed.
Page 16: Drilling A Hole
The above RPM is guide advice only as all workpieces and tooling have different parameters and should be used in accord with manufacturer’s instructions. The wear condition, lubricant, hardness of material can all affect the optimum RPM required To select the other gear, turn of motor unit and main power. Push the black switch on the side of the gearbox, and slide to other position.
Page 17 DRILLING CONDITIONS The ease with which material can be drilled depends on several factors including tensile strength and abrasion resistance. Whilst hardness and/or strength is the usual criterion, wide variations in machineability can exist among material showing similar physical properties. The drilling conditions are dependent on requirements for tool life and surface finish.
Page 18 Optional Accessories and tooling WARNING: Since accessories and tooling, other than those offered by HMT, have not been tested with this product, use of such accessories with this tool could be hazardous.
Page 19: Maintenance
MAINTENANCE Your HMT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. CAUTION: To reduce the risk of injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set- ups or when making repairs.
Page 20 Repair, modification and inspection of HMT Magnetic drilling machines must be done by HMT or an HMT authorized dealer. The spare parts list will be helpful if presented with the machine to the HMT dealer for service when requesting repair or other maintenance.
Page 21: Troubleshooting
TROUBLE SHOOTING Magnet and motor do not - The magnet switch is not connected to the power supply function - Damaged or defective wiring - Defective fuse - Defective magnet switch - Defective Control Unit - Defective power supply Magnet does function, the - Damaged or defective wiring motor does not work - Carbon brushes are stuck or worn out...
Page 22: Protecting The Environment
Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your HMT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.
Page 23 SPARE PART LIST HMT MAX100T Article. Discription. 100.0306 Screw BK 4,8x45 100.0322 End Cover 100.0357 Screw BK4x16 100.4006 Control unit 2 (110 & 220v) 100.0373 Bolt M4x12 100.0374 Washer DIN137 M4 100.0368 Carbon brush set 220-240v 100.0369 Carbon Brush set 110-120v 100.0372...
Page 24 100.4344 First Gear 36T 100.4349 Brass Disc 2 100.4353 Friction Lock Disc 2 100.4352 Tension Shell 28 080.0351 Bearing 6000 100.4332 Axle 2 12+17T 100.4496 Key 5x5x28 100.4491 Double Gear 1 25T+39T 100.4320 Double Gear 2 36T+41T 100.4334 Axle 3 13T 100.4526 Key 6x6x40 100.0486...
Page 25 MAX100T Motor exploded drawing HMT_MAX100T_V1...
Page 26 PARTS LIST: HMT MAX100T FRAME Article. Discription. 100.4305 Motorunit 220-240v 100.4306 Motorunit 110-120v 100.0126 Screw SSM6x35 100.0031 Washer M8 100.0122 Motor Fixing Plate 100.4041/X Slide 020.0111 Washer M6 DIN7980 020.0146 Screw SSM6x25 100.0066 Screw SSM6x30 020.0156 Screw SSM6x20 100.0046 Motorholder 67 - 68 100.0046/A...
Page 27 LED indicator set 020.0011 Magnet Switch 050T.1009 Potentiometer 100K (turn) 105 - 106 020.0037 Cable clamp 107 - 110 020.0151 Magnet spring ball 100.0006 Screw SSM8x25 020.0201/2 Sensor 100.0031 Washer M8 100.1010 Filter 100.0038/1 Electro Magnet EXPLODED DRAWING HMT MAX100T FRAME HMT_MAX100T_V1...
Page 28: Ce/Emc Declaration Of Conformity
Designation/ function Magnetic Drilling Machine Type HMT MAX100T Ratings and principal 230-240V, 50/60Hz, Class I Characteristics HMT MAX100T | 2000W Applicable EC Directives Machinery Directive 2006/42/EC Relevant standard(s) / EN 55014-1:2006/+A1:2009/+A2:2011 Specification(s) / Directive(s) EN 55014-2:1997/+A1:2001/+A2:2008 EN 61000-3-2:2006/+A2:2009/+A2:2009 EN 61000-3-3 :2008...