GÖLZ Battpak Xpansion 9600 Original Operating Manual

Energy storage system
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Translation of the Original Operating Manual
Energy storage system – Battpak Xpansion 9600
Read operating manual before starting any work!
Keep the operating manual for future use!
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Summary of Contents for GÖLZ Battpak Xpansion 9600

  • Page 1 Translation of the Original Operating Manual Energy storage system – Battpak Xpansion 9600 Read operating manual before starting any work! Keep the operating manual for future use! 1 / 35...
  • Page 2 Revision Date Chapter Reason for change Person responsible 08-23 New creation R&D Revision status: 08-2023 Serial number: © Gölz GmbH Dommersbach 51 D- 53940 Hellenthal Tel.: +49 (0)2482 – 12 200 Fax: +49 (0)2482 – 12 222 email: info@goelz.de website: www.goelz.de 2 / 35...
  • Page 3: Table Of Contents

    Installation site requirements ..................... 17 4.10 Storage requirements ........................ 17 5 Design and function..........................19 Scope of delivery and responsibility ................... 19 BattPak Xpansion 9600 ......................19 5.2.1 Functional description ....................20 6 Transport & packaging ........................21 Transport safety information ...................... 21 Transport inspection ........................
  • Page 4 Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Operation safety information ...................... 25 Start-up preparation ........................25 Start-up ............................. 25 Charging via 230V ........................26 Operation and LCD display ......................26 Ruhezustand ..........................
  • Page 5: General

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. General Operating manual This operating manual provides guidance on safe and efficient operation and should form a basis of any actions involving the machine.
  • Page 6: Liability Limitation

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. WARNING: ... draws attention to potentially dangerous situations that, if not avoided, may cause heavy or even fatal injuries. CAUTION! ...
  • Page 7: Customer Service

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here.  Use of non-approved spare parts The responsibilities agreed in the delivery contract, the General Terms and Conditions as well as the delivery conditions of the manufacturer and the statutory regulations valid at the time of the conclusion of the contract shall apply.
  • Page 8: Safety

    Disregarding these handling instructions, warnings and safety instructions may pose serious risks. Intended use The Battpak Xpansion 9600 is designed exclusively for the following purposes: The Battpak Xpansion 9600  is a mobile energy system. It is designed to increase the capacity of the Battpak5048.
  • Page 9: Responsibilities Of The Personnel

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. In addition to the warnings and safety instructions in this manual, the occupational safety, accident prevention and environmental protection regulations applicable to the field of the machine operation must be adhered to.
  • Page 10: Personnel Requirements

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Personnel requirements Fundamentals Any operation with the machine may only be carried out by the persons, capable of performing their work properly and reliably and meet every requirement mentioned.
  • Page 11: Risks Through Mechanical Hazards

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. 3.6.1 Risks through mechanical hazards Movable parts CAUTION! Risk of injury by pinching in movable parts! Failure to follow the instructions can result in serious injury. Apply the brake on the swivel castors 3.6.2 Risks through electrical hazards...
  • Page 12: Risks Posed By Special Physical Effects

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. 3.6.5 Risks posed by special physical effects Physical effects CAUTION! Danger of injuries caused by special physical effects! Failure to wear appropriate protective equipment may lead to heavy injuries.
  • Page 13: Safety Devices

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here.  Close the protective caps of the connectors when not in use.  The product must not be disassembled, crushed, heated above 60°C or burned. ...
  • Page 14: Spare Parts

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Emergency switch off By pressing the emergency stop switch, the connected devices are de-energized. Eliminate the error that has occurred before switching on again after pressing the emergency stop. Emergency switch off Spare parts WARNING:...
  • Page 15: Signage

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. 3.10 Signage Danger from electric current! DANGER! Danger to life from electric current! Touching live parts leads to death. Damage to the insulation or individual components can be life-threatening.
  • Page 16: Technical Data

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Technical data Dimensions Specification Value Unit Length Width Height (without rollers) Weight Generel information Specification Value Unit Output voltage Interrupting voltage battery 47,5 Lade-...
  • Page 17: Operating Conditions

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Operating conditions Working zone Specification Value Unit Ambient temperature when working -20…60 °C Storage temperature -10…60 °C Battery temperature at the start of 0…45 °C charging...
  • Page 18 Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here.  storage temperature range -15 to 60°C  relative air humidity, max. 95%  Store the product out of the reach of children and unauthorized persons. ...
  • Page 19: Design And Function

    Design and function The BattPak Xpansion 9600 is used to expand the capacity of the Battpak 5048 via the expansion port and the supplied expansion cable. The product consists of a housing, the lithium-ion battery with built-in technology and connections, as well as carrying handles and transport rollers.
  • Page 20: Functional Description

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Housing The housing (1) protects the electronics and the battery from physical and environmental influences. Plugs The various battery connections are used to charge the battery and connect the battery extension to a battery.
  • Page 21: Transport & Packaging

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Transport & packaging Transport safety information ATTENTION! Damage through improper transportation! Improper transportation can result in considerable damage of the transported goods and objects in the vicinity.
  • Page 22: Transport And Storage

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Transport and storage Handling packaging The product is packed in a safe and environmentally sound manner for the anticipated transport conditions.
  • Page 23 Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here.  Store the product out of the reach of children and unauthorized persons.  Do not store the product in the discharged state for long periods of time. This could lead to deep discharge.
  • Page 24: Installation And First Commissioning

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Installation and first commissioning Location Place the product in a suitable place. Check the safe stand before commissioning. Make sure that the transport rollers are fixed.
  • Page 25: Operation

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Operation Operation safety information WARNING! Risk of injury due to improper operation! Improper operation may lead to heavy injuries. The product may only be operated by trained personnel authorised by the operator.
  • Page 26: Charging Via 230V

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Charging via 230V A socket marked "AC-In" is used to connect the mains connection for charging via 230V. Plug in the corresponding plug supplied and connect the battery to a standard 230V socket Operation and LCD display The control and display panel shown below consists of four function buttons and an LCD display to...
  • Page 27: Maintenance & Cleaning

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Maintenance & cleaning Maintenance safety information WARNING! Risk of injury due to improper maintenance! Improper maintenance may lead to injuries. Any maintenance works must be only carried out by the service department of GÖLZ GmbH.
  • Page 28: Description Of The Maintenance Works To Be Carried Out By The Operator

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Description of the maintenance works to be carried out by the operator ATTENTION! Cleaning by a high-pressure cleaner will damage the product. ATTENTION! Foaming and cleaning with water will damage the machine.
  • Page 29: Errors

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Errors 10.1 Troubleshooting safety information WARNING! Risk of injury due to improper troubleshooting! Improper actions in the course of troubleshooting may lead to heavy injuries. Any repair works must be only carried out by the GÖLZ Service.
  • Page 30: Störungen

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. 10.3 Malfunctions Audio signals (buzzer) Malfunction: Every second, buzzer is buzzing Protection: The buzzer operates every 2 seconds (except for overvoltage protection) Alarm : The buzzer sounds every 3 seconds (except for overvoltage protection) The buzzer function can be activated or deactivated by the host computer.
  • Page 31: Disposal

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Disposal After the design service life is over, the machine must be disposed of in an environmentally friendly manner.
  • Page 32: Index

    Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1;BedAnl1 Überschrift 1 to the text that you want to appear here. Index Accident ..............14 Packaging..............22 Acronyms ..............5 Parts susceptible to wear ..........28 Personnel requirements..............10 responsibility ..............9 Copyright ...............
  • Page 33 Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1 to the text that you want to appear here. 33 / 35...
  • Page 34: Eu Conformity Declaration

    D-53940 Hellenthal Germany declares under sole responsibility that Model: Energy storage system Manufacturer: GÖLZ Type: BattPak Xpansion 9600 comply with the relevant provisions of the Directives 2014/30/EU Electromagnetic compatibility 2014/35/EU Low voltage 2012/19/EU Waste electrical and electronic equipment Transport test for lithium metal and lithium-ion batteries UN38.3...
  • Page 35 Error! Use the Home tab to apply Überschrift 1;GÖLZ Überschrift 1 to the text that you want to appear here. 35 / 35...

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