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Summary of Contents for CSI CS205
- Page 1 Page Page CS205-CS206 HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...
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Page 2: Safety Precautions
Models Covered: CS205 (2 HP - 220V SINGLE PHASE) CS206 (1 HP - 110V) SAFETY PRECAUTIONS READ AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CAN PRODUCE 80 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURERS SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. - Page 3 CS205-206 COMPONENT IDENTIFICATION Page Page Power Switch &Circuit Breaker Work Light Oil Fill & Vent Cap Pusher Micro-Crimp Adjuster Start/Stop Switch Bent Tube Standard Pusher Plate Pusher Plate Large Pusher Plate CC020 Die Series CC032 Die (Not included) Series (Not included)
- Page 4 CS205-206 SPECIFICATIONS Die Series (1)-------------------------------------------------------CC020/CC032 Maximum Cylinder Force--------------------------------------------------80 Ton Maximum Hose Diameter (2 Wire)---------------------------------------------2” Maximum Hose Diameter (4 Wire)---------------------------------------------2” Maximum Hose Diameter (6 Wire)---------------------------------------------2” Crimper Depth---------------------------------------------------------------------32” Crimper Width-------------------------------------------------------------------16.5” Crimper Height------------------------------------------------------------------28.5” Weight--------------------------------------------------------------------------420 Lb Pump---------------------------------------------------------------------------Electric Maximum Pump Pressure---------------------------------------------10,000psi Pump HP (D205WB)-------------------------------------------------2 HP (220V)
- Page 5 Remove reservoir plug and replace with Oil Fill and Vent Cap. The Oil Fill and Vent cap and the work light bulb are found in the accessories box. (Note that the CS205 work light is furnished with a special 220 volt bulb. Do not replace ...
- Page 6 CRIMPING WITH CC020 SERIES DIES Alignment of the hose and fi tting Lubricate die fi ngers, all contact Lubricate all contact surfaces in the die set is shown. Refer- of the cone insert and place surfaces and die cones. ence hose and fi tting manufac- it squarely in the base of the WARNING: Failure to lubricate turers specifi...
- Page 7 Check the fi nal crimper crimp diameter to be certain that it is within specifi cations. ADDITIONAL CS205/CS206 FEATURES Retraction Stop The easily removable Coupling Stop makes The adjustable retraction stop limits the retraction repetitive crimps faster by not having to visu- of the ram to only the amount required to easily ally align the fi...
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Page 8: Troubleshooting
TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped Check the wall outlet. The crimper comes from the factory wired for a 220 volt single phase (D205WB) or a 115 volt single phase circuit. -
Page 9: Component Identification
COMPONENT IDENTIFICATION Page Page... - Page 10 COMPONENT IDENTIFICATION...
- Page 11 CRIMP SPECIFICATIONS Page Page...
- Page 12 CRIMP SPECIFICATIONS...
- Page 13 CRIMP SPECIFICATIONS Page Page...
- Page 14 CRIMP SPECIFICATIONS...
- Page 15 CRIMP SPECIFICATIONS Page Page...
- Page 16 CRIMP SPECIFICATIONS...
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