JRClancy PowerLift Installation Instructions Manual

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Contents
Important User Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
General � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Manufacturer � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Intended Use � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Warranty � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Safety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Installation Procedure � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1� Unload the Packaged Machinery � � � � � � � � � � � � � � � � � � � 4
2� Assemble the Beam Clamps onto the Machine � � � � � � � � 5
3� Hoist the Machinery into Position � � � � � � � � � � � � � � � � � � � 6
4� Attach the Machine to the Mounting Structure � � � � � � � � � 7
5� Install the Cables onto the Drum � � � � � � � � � � � � � � � � � � � 8
Visit the Hoists web page at jrclancy.com for more information.
Note: Please read and understand these instructions before starting the assembly or installation�
Note: If you need additional information, contact Wenger Corporation using the information below�
©Wenger Corporation 2023
Wenger Corporation - Syracuse Operations, 7041 Interstate Island Road, Syracuse, New York 13209
Questions? Call�����USA: (800) 836-1885 • Worldwide: +1-315-451-3440 • jrclancy�com
PowerLift
Printed in USA 2023-12
Installation Instructions
and PowerLite
®
9� Activate the Power and Control to the Hoist � � � � � � � � � � � 13
10� Check the Basic Machine Functions � � � � � � � � � � � � � � � � 14
11� Set the Limit Switches � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
13� Check Drum Screw Lubrication � � � � � � � � � � � � � � � � � � � 21
14� Check Drum Alignment � � � � � � � � � � � � � � � � � � � � � � � � � � 21
15� Check Reducer Lubrication and Vent � � � � � � � � � � � � � � � 21
16� Program the User Interface� � � � � � � � � � � � � � � � � � � � � � � 23
17� Install the Machine Covers � � � � � � � � � � � � � � � � � � � � � � � 23
18� Install Safety Signs and Capacity Labels � � � � � � � � � � � � 24
19� Install the Motor Brake Handles � � � � � � � � � � � � � � � � � � � 24
20� Train The Operators � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
21� Inspect the Completed Installation � � � � � � � � � � � � � � � � � 24
Hoists
Part #003-3100-02

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Summary of Contents for JRClancy PowerLift

  • Page 1: Table Of Contents

    8� Check the Position of the Cable Keeper Rollers � � � � � � � 11 Visit the Hoists web page at jrclancy.com for more information. Note: Please read and understand these instructions before starting the assembly or installation�...
  • Page 2: Important User Information

    • The hoist machinery must be protected from oil, dust and other contaminants� • Installation of PowerLift and PowerLite Hoists must be coordinated with the location of loft blocks as well as electrical power and control devices. Installation must be designed by a qualified person. • PowerLift and PowerLite Hoists are pre-programmed at the factory with set and channel numbers�...
  • Page 3: Safety Precautions

    Safety Precautions Throughout this document you may find cautions and warnings which are defined as follows: • DANGER: Failure to follow the instruction will result in death, or serious injury, or damage to property� • WARNING: Failure to follow the instruction could result in death, or serious injury, or damage to property� • CAUTION: Failure to follow the instruction could result in minor injury or damage to property�...
  • Page 4: Installation Procedure

    Installation Procedure WARNING Improper installation or maintenance can cause the load to fall. • Hoisting machines impose significant loads on the structure to which they are attached. The installer is responsible for verifying that an engineer or other qualified person has determined that this structure can withstand the loads.
  • Page 5: 2� Assemble The Beam Clamps Onto The Machine

    Installation Procedure (continued) 2. Assemble the Beam Clamps onto the Machine The hoist beam clamps are typically shipped apart from the hoist� Follow these steps to install beam clamps onto the machines� 1� Remove the packaging to expose the top of the machine� Locate the clamps and hardware shipped with the hoist�...
  • Page 6: 3� Hoist The Machinery Into Position

    Installation Procedure (continued) WARNING Make sure roll pins are installed in the top flange of the beam before hoisting the hoist or the beam clamps can slide off and fall. 3. Hoist the Machinery into Position Hoists weigh up to 800 lb (363 kg)� During and after removal from the packaging, the machine is designed to be handled in several ways�...
  • Page 7: 4� Attach The Machine To The Mounting Structure

    Installation Procedure (continued) 4. Attach the Machine to the Mounting Structure • The hoist has been provided to you with beam clamps that are designed to fit beam flange widths of up to 11" (279 mm) wide and 1" (25 mm) thick� Flanges must be at least 4" (102 mm) wide and 1/4" (6 mm) thick� • The threaded rods that secure the clamps to the main beam have been made to a specific length to suit the needs of you particular installation� See the installation drawings� •...
  • Page 8: 5� Install The Cables Onto The Drum

    Installation Procedure (continued) 5. Install the Cables onto the Drum The hoists are typically provided with cables already terminated at the drum and with only the three standing ("dead") wraps wound onto the drum� The hoists are designed for use with a 3/16" diameter 7x19 small diameter specialty cord as defined by ASTM Standard A1023. If a line is damaged, or needs to be installed for some other reason, the following procedure should be used�...
  • Page 9: 6� Install The Cables Into The Head And Loft Blocks

    Installation Procedure (continued) 6. Install the Cables into the Head and Loft Blocks 1� The hoists are typically provided with cables already reeved through the integral head blocks and beam mounted loft blocks (if provided)� See the illustration "Typical Arrangement of Blocks" below� 2. A wide variety of blocks can be used in conjunction with the hoist to create rigging systems specific to your application�...
  • Page 10: 7� Terminate The Cables At The Batten Or Lifted Load

    Installation Procedure (continued) 7. Terminate the Cables at the Batten or Lifted Load 1� Prior to terminating the lift lines, inspect the reeving and check the following: • The cable should be fully paid out from the machine and there must be at least three standing (dead) wraps remaining on the drum�...
  • Page 11: 8� Check The Position Of The Cable Keeper Rollers

    Installation Procedure (continued) 8. Check the Position of the Cable Keeper Rollers • The hoists are typically provided with cable keeper rollers already installed� • Cable keeper rollers may be removed as necessary to aid the installation process� • Cable keeper rollers need to be inspected after the cables are reeved and before energizing the machine� Use the following procedure to replace and/or inspect the proper placement of the cable rollers�...
  • Page 12 Installation Procedure (continued) 8. Check the Position of the Cable Keeper Rollers (continued) 3� Pull gently on the long arm where it hooks into the cap slot and slide the roller left or right until the cable roller guide wheel rests in the groove next to where the cable leads off of the drum. See the illustration "A� View from Head Block Side" below� 4�...
  • Page 13: 9� Activate The Power And Control To The Hoist

    Installation Procedure (continued) 9. Activate the Power and Control to the Hoist WARNING Machinery and loads can collide with surroundings when operated before limit switches are set. Operate machine at slow speed only. Operator or observer must be in sight of all obstacles in the path of the machine or load.
  • Page 14 Installation Procedure (continued) 9. Activate the Power and Control to the Hoist (continued) Label Controls Enclosure Maintenance Control Pendant Receptacle Industrial Ethernet Control 4-Pin Power Cable Cable Power and Control Connections...
  • Page 15: 10� Check The Basic Machine Functions

    Installation Procedure (continued) 9. Activate the Power and Control to the Hoist (continued) Follow the procedure below to connect the hoist to power and control: 1� Prior to connecting the hoist power the electrician should double check that the supply voltage matches the motor voltage indicated on the Identification Label. Check voltage across all three phases.
  • Page 16: 11� Set The Limit Switches

    Installation Procedure (continued) 11. Set the Limit Switches NOTICE The limit switch indicator lights on the Maintenance Control Pendant (see Section 9) should be used to facilitate setting the limit switches. WARNING Machinery and loads can collide with surroundings when operated before limit switches are set. Operate machine at slow speed only.
  • Page 17 Installation Procedure (continued) 11. Set the Limit Switches (continued) 3� Start with the batten at the desired lower limit of travel� For all hoists, the hard limit switch should stop the batten no less than 6" (154 mm) from any obstruction� WARNING Load can hit surrounding structure and potentially fall if clearance to obstruction is not maintained.
  • Page 18 Installation Procedure (continued) 11. Set the Limit Switches (continued) UP LIMIT Down LOCKING NUTS • Loosen to adjust • Tighten when complete Down DOWN LIMIT Locking nuts must be tightened when adjustment is complete Limit Switch Adjustment Fittings 7� If the switch requires further adjustment, repeat Steps 4 through 6 until the lower limit switch is set in the desired position�...
  • Page 19: 12� Check The Fleet Angle Of The Cables To The Drum

    Installation Procedure (continued) 12. Check the Fleet Angle of the Cables to the Drum • The fleet angle of the drum has been given an initial adjustment at the factory, but it must be verified once installed� Use the following procedure to inspect and adjust the head block fleet angle. 1� Observe the angle of the drum grooves and determine if the cable is parallel to the drum grooves� See the illustration "Inspecting the Fleet Angle at the Drum" below. If the fleet angle is correct, skip to Section 13� If adjustment is required, proceed to Step 2� Cable Climbs Out Of Cable is Parallel Cable Rubs Against...
  • Page 20 Installation Procedure (continued) 12. Check the Fleet Angle of the Cables to the Drum (continued) 3. Adjust appropriate nut on axial head block constraint to correct the fleet angle according to the illustration "Inspecting the Fleet Angle at the Drum" on page 19� NOTICE Adjustment is limited by clearance at head block bracket. Stepped pin must not contact head block side plate.
  • Page 21: 13� Check Drum Screw Lubrication

    Installation Procedure (continued) 13. Check Drum Screw Lubrication The drum screw and the exposed portion of the drive shaft are typically lubricated at the factory, but they must be checked at the time of installation� Use the following procedure to inspect the lubrication� 1. Confirm that a film of grease covers the entire exposed area of the drum screw and the exposed portion of the drive shaft�...
  • Page 22 Installation Procedure (continued) 15. Check Reducer Lubrication and Vent (continued) Dimension “d” SK3282 = 2-1/2” SK4282 = 3” Vent Oil Level Oil Drain Reducer Lubrication...
  • Page 23: 16� Program The User Interface

    Installation Procedure (continued) 16. Program the User Interface If a Vantis computerized user interface has been provided with your equipment, on-site activation and programming by J�R� Clancy factory personnel may be required� Please refer to the appropriate control system manuals for direction� All of the previous steps of the installation must be complete prior to requesting activation of the controls�...
  • Page 24: 18� Install Safety Signs And Capacity Labels

    21. Inspect the Completed Installation NOTICE Final inspection must be performed. After the system is installed a final inspection is required. 1� Use J�R� Clancy part number 2006-06 Powerlift Inspection Checklist� A copy was shipped with your order, or contact the factory to obtain a copy� 2. Follow the instructions on the checklist and fill out completely. 3� Load test the system�...

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