Sony KD-43X705F Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (UNIQUE)

Version

Date

Subject

5/2018

Issue

6/2018

Add Model 49" & 55"

9/2018

Add Model 43"

9/2018

Update part number for AC Cover, Cover Bottom L&R 55" (pg.75)

Conditions of Use:

(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products

(hereinafter the "Repair services") under the service agreement entered into with the Sony group company (hereinafter the "Service

agreement"). Using this information for any purpose other than the purpose described foregoing is forbidden.

(2) Only the Authorized Servicer's officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-

know and who have agreed to hold confidential this information (collectively hereinafter the "Permitted users") are permitted to access and

use this information. To disclose or disseminate to any person other than the Permitted users is forbidden.

(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described

in Section (1) above.

(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written

permission of the author.

(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)

(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:

somk-gcs-tissnexim-adm@jp.sony.com

(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.

Revision of Information:

This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.

GN4UN CHASSIS

Segment : CHL

9-888-752-A5

LCD TV

Sony EMCS (M) Sdn. Bhd. SVPM

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Summary of Contents for Sony KD-43X705F

Page 1 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”).
Page 2 SERVICE MANUAL (UNIQUE) Version Date Subject GN4UN CHASSIS 10/2018 1. Update model name in exploded view (pg. 83 & 88) Segment : CHL 2. Update stand image in exploded view (pg. 74 & 79) LCD TV...
Page 3 MODEL LIST MODEL REMOTE DESTINATION KD-43X705F RMT-TX300B KD-49X705F RMT-TX300B KD-55X705F RMT-TX300B KD-65X730F RMT-TX300U KD-65X735F RMT-TX300B KD-65X737F RMT-TX300B...
Page 4: Table Of Contents
TABLE OF CONTENTS Section Title Page DISASSEMBLY AND REMOVAL CAUTION Rear Cover Disassemble Method & Caution 1-1. Notes 1-2. Sharp Edge Information 1-3. Disassemble Smart Core from Set DIAGRAMS 2-1. Circuit Board Location 2-2. Wire Dressing EXPLODED VIEWS AND PARTS LIST 3-1.
Page 5: Disassembly And Removal Caution
SECTION 1 DISASSEMBLY AND REMOVAL CAUTION 1-1. Rear Cover Disassemble Method & Caution Notes CHL 43”/49 1) Remove rear cover screws (Applies to SM and M)  Above picture is for M size Reference 43” (SM) 49” (M) Screw Type 4-167-019-22 SCREW, +PSW M3X8 7-685-647-79...
Page 6 2) Unhook rear cover from bezel (Applies to SM and M) Rear Cover Bezel Rear Cover- Bezel hook area  Pinch rear cover bottom side and pull bezel slightly until hook is unlocked R&D Center Malaysia Panel & Mechanical Design, Design Sector 3...
Page 7 Remove rear cover (Applies to SM and M)  After unhooking, pull upwards to remove rear cover R&D Center Malaysia Panel & Mechanical Design, Design Sector 3...
Page 8 CHL 55/65” 1) Remove rear cover screws Disassemble Screw & pull out DC IN connector Sequence Reference 55” (L) 65” (2L) Screw Type 4-159-298-41 SCREW,+PSW M4X10 4-167-019-22 SCREW, +PSW M3X8 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 4-159-298-41 SCREW,+PSW M4X10  Rear Cover can be disassembled without removing stand ...
Page 9 2) Release hooking from slot (6 hooking points) Pull reflector Hold side Pull reflector towards back flange towards back Hold side flange BCH 2L hooking point BCH L hooking point R&D Center Malaysia Panel & Mechanical Design, Design Sector 3...
Page 10 3) Pull up reflector area to release all hook (total = 2 locations) Pull direction Pull direction Pull direction 4) Carefully pull Rear Cover upward a bit to release bottom side *CAUTION : Please make sure angle lifting is not so high (if not, top hook will be stressed & broken) Pull direction R&D Center Malaysia Panel &...
Page 11 5) Push Rear Cover to release top internal hook until fully disassembled (total = 5 locations) *CAUTION : Please make sure angle lifting is not so high (if not, top hook will be stressed & broken) Slide direction Internal hook R&D Center Malaysia Panel &...
Page 12: Sharp Edge Information
1-2. Sharp Edge Information CHL 43”/49” Caution point: Please wear glove while removing under cover to avoid sharp edge at bottom area and corner area as shown in figure below. Sharp edge area Sharp edge area R&D Center Malaysia Panel & Mechanical Design, Design Sector 3...
Page 13 CHL 55/65” Sharp Edge Information ( Under Cover) Caution point: Please wear glove while removing under cover to avoid sharp edge at bottom area and corner area as shown in figure below. Sharp edge points R&D Center Malaysia Panel & Mechanical Design, Design Sector 3...
Page 14: Disassemble Smart Core From Set
Disassemble Smart Core from Set FRONT BACK VIEW VIEW COVER, TOP 1. Remove screw in red box LIGHT, GUIDE PANEL, ORNAMENT H board CASE, BOTTOM 2. Remove harness...
Page 15 Disassemble Cover Top Disassemble Panel Ornament Pull up the cover top by the following order ② ① Pull up Pick up Panel Ornament Disassemble H board Disassemble Guide Light Hold this area and pick up H board Pull out with index finger...
Page 16: Diagrams
SECTION 2 DIAGRAMS 2.1 Circuit Board Location 2-1-1. 43” SWITCH UNIT LD1 BOARD UNIVERSAL SIL-TU CARD WIRELESS LAN BB9 BOARD 2-1-2. 49” SWITCH UNIT LD1 BOARD UNIVERSAL SIL-TU CARD WIRELESS LAN BB9 BOARD...
Page 17 2-1-3. 55” SWITCH UNIT GL6 BOARD CARD WRELESS UNIVERSAL SIL-TU BB9 BOARD 2-1-4. 65” SWITCH UNIT GL6 BOARD UNIVERSAL SIL-TU CARD WIRELESS LAN BCX BOARD...
Page 18 2-1-5. Smart Core COMPL SVC HKZ MOUNT...
Page 19 2.2 Wire Dressing : 43” CONNECT INFORMATION Overall View CONNECT 51P INFORMATION 1 Overall View...
Page 20 2.2 Wire Dressing : 43” INFORMATION 2 INFORMATION 3 CONNECT 51P INFORMATION Overall View...
Page 21 2.2 Wire Dressing : 43” TAPE CONNECT 30P Overall View Overall View CONNECT Overall View...
Page 22 2.2 Wire Dressing : 43” WIRE DRESSING Overall View CONNECT 5P INFORMATION Overall View...
Page 23 2.2 Wire Dressing : 43” INFORMATION CONNECT 5P Overall View TAPE TAPE Overall View Overall View...
Page 24 2.2 Wire Dressing : 43” CONNECT 10P (BR) Overall View CONNECT 4P (BR) Overall View...
Page 25 2.2 Wire Dressing : 43” WIRE DRESSING Overall View WIRE DRESSING Overall View...
Page 26 2.2 Wire Dressing : 43” CONNECT CONNECT Overall View Overall View TAPE (BR6) Overall View...
Page 27 2.2 Wire Dressing : 43” TAPE Overall View TAPE Overall View...
Page 28 2.2 Wire Dressing : 43” TAPE Overall View CONNECT Overall View...
Page 29 2.2 Wire Dressing : 43” WIRE DRESSING Overall View CONNECT Overall View...
Page 30 2.2 Wire Dressing : 43” WIRE DRESSING Overall View INFORMATION...
Page 31 2.2 Wire Dressing : 49” CONNECT INFORMATION Overall View CONNECT 51P INFORMATION 1 Overall View...
Page 32 2.2 Wire Dressing : 49” INFORMATION 2 INFORMATION 3 CONNECT INFORMATION Overall View...
Page 33 2.2 Wire Dressing : 49” TAPE CONNECT 30P Overall View Overall View CONNECT Overall View...
Page 34 2.2 Wire Dressing : 49” WIRE DRESSING Overall View INFORMATION CONNECT 5P Overall View...
Page 35 2.2 Wire Dressing : 49” INFORMATION CONNECT Overall View CONNECT CONNECT Overall View Overall View...
Page 36 2.2 Wire Dressing : 49” WIRE DRESSING Overall View CONNECT CONNECT Overall View Overall View...
Page 37 2.2 Wire Dressing : 49” TAPE TAPE Overall View Overall View TAPE Overall View...
Page 38 2.2 Wire Dressing : 49” TAPE Overall View TAPE Overall View...
Page 39 2.2 Wire Dressing : 49” TAPE Overall View TAPE Overall View...
Page 40 2.2 Wire Dressing : 49” CONNECT Overall View WIRE DRESSING Overall View...
Page 41 2.2 Wire Dressing : 49” CONNECT Overall View WIRE DRESSING Overall View...
Page 42 2.2 Wire Dressing : 55” CONNECT INFORMATION Overall View CONNECT 51P INFORMATION 1 Overall View...
Page 43 2.2 Wire Dressing : 55” INFORMATION 2 INFORMATION 3 INFORMATION 4 INFORMATION...
Page 44 2.2 Wire Dressing : 55” CONNECT 5P Overall View TAPE CONNECT 30P Overall View Overall View...
Page 45 2.2 Wire Dressing : 55” WIRE DRESSING Overall View INFORMATION CONNECT 10P/4P Overall View...
Page 46 2.2 Wire Dressing : 55” WIRE DRESSING Overall View CONNECT CONNECT Overall View Overall View...
Page 47 2.2 Wire Dressing : 55” WIRE DRESSING TAPE Overall View Overall View TAPE CONNECT Overall View Overall View...
Page 48 2.2 Wire Dressing : 55” WIRE DRESSING TAPE Overall View Overall View TAPE TAPE Overall View Overall View...
Page 49 2.2 Wire Dressing : 55” TAPE Overall View TAPE Overall View...
Page 50 2.2 Wire Dressing : 55” WIRE DRESSING Overall View INFORMATION CONNECT Overall View...
Page 51 2.2 Wire Dressing : 55” WIRE DRESSING TAPE Overall View Overall View INFORMATION CONNECT Overall View...
Page 52: Wire Dressing
2.2 Wire Dressing : 55” INFORMATION WIRE DRESSING INFORMATION...
Page 53 2.2 Wire Dressing : 65” CONNECT INFORMATION Overall View CONNECT 51P INFORMATION 1 Overall View...
Page 54 2.2 Wire Dressing : 65” INFORMATION 2 INFORMATION 3 INFORMATION 4 INFORMATION...
Page 55 2.2 Wire Dressing : 65” CONNECT 5P Overall View TAPE TAPE Overall View Overall View...
Page 56 2.2 Wire Dressing : 65” CONNECT 30P Overall View WIRE DRESSING Overall View...
Page 57 2.2 Wire Dressing : 65” INFORMATION CONNECT Overall View WIRE DRESSING Overall View...
Page 58 2.2 Wire Dressing : 65” TAPE CONNECT Overall View Overall View TAPE CONNECT Overall View Overall View...
Page 59 2.2 Wire Dressing : 65” WIRE DRESSING CONNECT Overall View Overall View TAPE TAPE Overall View Overall View...
Page 60 2.2 Wire Dressing : 65” TAPE Overall View TAPE Overall View...
Page 61 2.2 Wire Dressing : 65” WIRE DRESSING Overall View CONNECT INFORMATION Overall View...
Page 62 2.2 Wire Dressing : 65” WIRE DRESSING TAPE Overall View Overall View CONNECT Overall View...
Page 63 2.2 Wire Dressing : 65” WIRE DRESSING INFORMATION...
Page 64: Exploded Views And Parts List
SECTION 3 EXPLODED VIEWS AND PARTS LIST  (*) Parts are not stocked since they are seldom required for routine service. •Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts. • and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
Page 65 3-1. KD-43X7*F Exploded View REF. KD-43X705F PART NO. DESCRIPTION 4-595-715-21 LABEL, UNDER TERMINAL (CPN) • 4-595-898-01 VESA BRACKET BT (SM FRE) • A-2222-820-A REAR COVER (SM BCH) A • A-2216-307-A SP-BOX ASSY,FY18 W30SMALL-A • A-2216-308-A SP-BOX ASSY,FY18 W30SMALL-B • A-2186-058-A BRACKET, SIDE (FRE) A •...
Page 66 3-1. KD-43X7*F Screws Q’ty Torque 0.6 ± 0.1 [N・m] SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79 0.4 ± 0.05 [N・m] SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 [N・m] SCREW, +PSW M3X8 4-167-019-22...
Page 67 3-1. KD-43X7*F Connectors REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-10 CONNECTOR ASSY 30P CN5500(BB9)-CN3000(LD)(1) 1-910-806-70 CONNECTOR ASSY 10P (BR) CN9501(BB9)-CN203(SM)-CN001(HKZ) (1) 1-910-806-71 CONNECTOR ASSY 4P (BR) CN3109(BB9)-SP(1) 1-912-080-11 FLEXIBLE FLAT CABLE 5P CN9500(BB9)-WIFI (1) 1-912-683-11 FLEXIBLE FLAT CABLE 51P CN9000(BB9)-TCON (1)
Page 68 3-1. KD-43X7*F Other Parts KD-43X705F PART NO. DESCRIPTION A-2226-198-A AC ADAPTOR (120W) DELTA • 4-547-493-01 HEAT, SINK (MUFF) • 4-549-188-01 HOLDER(HS MUF) • 4-695-181-01 SHEET, THERMAL (HS CPN) • 4-535-064-14 ASSY,FALL LOCK,BELT LL • 1-493-313-22 REMOTE COMMANDER(RMT-TX300B) • 7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK •...
Page 69: Kd-49X7*F
3-2. KD-49X7*F Exploded View Stand 51 52 Only on limited region...
Page 70 3-2. KD-49X7*F Exploded View REF. KD-49X705F PART NO. DESCRIPTION 4-595-715-21 • LABEL, UNDER TERMINAL (CPN) 4-595-898-01 VESA BRACKET BT (SM FRE) • A-2218-896-A REAR COVER (M BCH) A • A-2216-307-A SP-BOX ASSY,FY18 W30SMALL-A • A-2216-308-A SP-BOX ASSY,FY18 W30SMALL-B • BRACKET, SIDE (FRE) A A-2186-058-A •...
Page 71 3-2. KD-49X7*F Screws Q’ty Torque 0.6 ± 0.1 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X8 4-167-019-22 0.6 ± 0.1 [N・m] SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79 0.6 ± 0.05 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X6 4-472-518-11 0.4 ±...
Page 72 3-2. KD-49X7*F Connectors REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-12 CONNECTOR ASSY 30P CN5500(BB9)-CN3000(LD)(1) 1-910-806-58 CONNECTOR ASSY 10P (BR) CN9501(BB9)-CN203(SM)-CN001(HKZ) (1) 1-910-806-59 CONNECTOR ASSY 4P (BR) CN3109(BB9)-SP(1) 1-912-078-11 FLEXIBLE FLAT CABLE 5P CN9500(BB9)-WIFI (1) 1-912-684-11 FLEXIBLE FLAT CABLE 51P CN9000(BB9)-TCON (1)
Page 73 3-2. KD-49X7*F Other Parts KD-49X705F PART NO. DESCRIPTION A-2226-198-A AC ADAPTOR (120W) DELTA • 4-547-493-01 HEAT, SINK (MUFF) • 4-548-743-01 HOLDER, HS WS (MUF) • 4-549-188-01 HOLDER(HS MUF) • 4-695-181-01 SHEET, THERMAL (HS CPN) • 4-535-064-14 ASSY,FALL LOCK,BELT LL • REMOTE COMMANDER(RMT-TX300B) 1-493-313-22 •...
Page 74: Kd-55X7*F
3-3. KD-55X7*F Exploded View Stand 51 52...
Page 75 3-3. KD-55X7*F Exploded View REF. KD-55X705F PART NO. DESCRIPTION 4-595-715-21 LABEL, UNDER TERMINAL (CPN) • 4-297-989-41 AC COVER • 1-846-001-12 POWER SUPPLY CORD (WITH CONN) • A-2218-915-A REAR COVER (L BCH) A • A-2216-309-A SP-BOX ASSY,FY18 W30LARGE-A • A-2216-310-A SP-BOX ASSY,FY18 W30LARGE-B •...
Page 76 3-3. KD-55X7*F Screws Q’ty Torque 0.6 ± 0.1 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X8 4-167-019-22 0.6 ± 0.1 [N・m] SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79 0.6 ± 0.05 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X6 4-472-518-11 0.4 ±...
Page 77 3-3. KD-55X7*F Connectors REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-51 CONNECTOR ASSY 30P CN9501(BB9)-CN203(SM)-CN001(HKZ / CN3109(BB9)-SP(1) 1-910-806-60 CONNECTOR ASSY 10P (BR) CN5500(BB9)-CN6401(G)(1) 1-910-806-61 CONNECTOR ASSY 4P (BR) CN9500(BB9)-WIFI (1) 1-912-682-11 FLEXIBLE FLAT CABLE 51P CN9000(BB9)-TCON (1) 1-912-689-11 FLEXIBLE FLAT CABLE 5P CN9500(BB9)-WIFI (1)
Page 78 3-3. KD-55X7*F Other Parts KD-55X705F PART NO. DESCRIPTION 4-262-708-04 CLAMPER, CABLE • *4-547-493-01 HEAT, SINK (MUFF) • *4-548-743-01 HOLDER, HS WS (MUF) • *4-549-188-01 HOLDER(HS MUF) • 4-695-181-01 SHEET, THERMAL (HS CPN) • 4-535-064-14 ASSY,FALL LOCK,BELT LL • 1-493-313-22 REMOTE COMMANDER(RMT-TX300B) 7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK •...
Page 79: Kd-65X7*F
3-4. KD-65X7*F Exploded View Stand 51 52...
Page 80 3-4. KD-65X7*F Exploded View REF. KD-65X730F KD-65X735F KD-65X737F PART NO. DESCRIPTION • • • 4-595-715-21 LABEL, UNDER TERMINAL (CPN) • • • 4-297-989-41 AC COVER 1-849-274-11 POWER-SUPPLY CORD (WITH CONN.) 1-849-275-11 POWER-SUPPLY CORD (WITH CONN.) • 4-731-813-51 REAR COVER (2L BCH) A 4-731-813-71 REAR COVER (2L BCH) A •...
Page 81 3-4. KD-65X7*F Screws Q’ty Torque 0.6 ± 0.1 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X8 4-167-019-22 0.6 ± 0.1 [N・m] SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79 0.6 ± 0.05 [N・m] SCREW,+PSW M4X10 4-159-298-01 0.4 ± 0.05 [N・m] SCREW, +PSW M3X6 4-472-518-11 0.4 ±...
Page 82 3-4. KD-65X7*F Connectors REF. NO. PART NO. DESCRIPTION REMARKS 1-910-806-52 HARNESS ASSY CN9501(BB9)-CN203(SM)-CN001(HKZ / CN3109(BB9)-SP(1) 1-910-806-53 CONNECTOR ASSY 30P CN5500(BB9)-CN6401(G)(1) 1-912-691-11 FLEXIBLE FLAT CABLE 5P CN9500(BB9)-WIFI (1) 1-912-686-11 FLEXIBLE FLAT CABLE 51P CN9000(BB9)-TCON (1)
Page 83 3-4. KD-65X7*F Other Parts KD-65X730F KD-65X735F KD-65X737F PART NO. DESCRIPTION ADAPTOR, CONVERSION 1-785-504-21 • BAG, SCREW ASSY (FRE) *(include SCREW, 4-595-704-11 • • • +PSW M5X14 4-694-261-01 (8pcs)) 4-262-708-04 CLAMPER, CABLE • • • *4-547-493-01 HEAT, SINK (MUFF) • • •...
Page 84: Smart Core
Smart Core REF.NO. PART NO. DESCRIPTION COVER, TOP (CPN) 4-690-016-03 4-596-101-21 PANEL, ORNAMENT (FRE) 4-596-102-01 GUIDE, LIGHT (FRE) A-2199-648-A HKZ_L MOUNT (65” Only) A-2186-086-B HKZ BR MOUNT (43”& 49” Only) A-2216-964-A HKZ-L BR MOUNT (55” Only) 4-686-122-03 CASE, BOTTOM (SBT) 4-596-103-02 CASE, BOTTOM (FRE) (43”&...

This manual is also suitable for:

Kd-49x705f Kd-55x705f Kd-65x730f Kd-65x735f Kd-65x737f

Sony KD-43X705F Service Manual

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