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Summary of Contents for ICT Modular Power Series
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Modular Power Series Instruction Manual 855-340-004...
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Modular Power Series SAFETY GUIDELINES Principles of Safe Operation and Maintenance Safety must always be the top priority of all personnel involved in the installation, operation, and maintenance of this unit as it operates at high voltages that could be potentially lethal. Technicians must adhere to the appropriate standards and manufacturer’s recommendations to minimize...
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Modular Power Series General Alerts Risk of serious personal injury or damage to equipment and property. Always observe the following: • Install and operate unit in a restricted access location. A restricted access location is an area to which access can be...
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Modular Power Series Risk of personal injury or damage to equipment and property. Always observe the following: • Install in a protected environment, keep sources of moisture away from unit. • Ensure the total power consumption of the load does not exceed the continuous rated capacity of the power supply output.
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Innovative Circuit Technology Ltd. Disclaimer ICT shall not be held liable for any damage or injury involving this product if it has been subjected to misuse and exposure to environmental conditions not conforming to the product’s limits of operation, improper installation, or maintenance.
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Modular Power Series ICT LIMITED WARRANTY The warranty period on ICT products is two (2) years from date of purchase from an authorized ICT reseller or OEM with valid proof of purchase, or from date of shipment from the ICT manufacturing facility. The warranty period for a repaired product or part is ninety (90) days or the remainder of the unexpired term of the new product warranty period, whichever is greater.
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Modular Power Series In no event shall ICT be liable for any special, indirect, or consequential damages such as, but not limited to, loss of use, business or goodwill, loss of revenue, or loss of profits, which may result, either directly or indirectly, from defects in products provided by ICT.
Modular Power Series TABLE OF CONTENTS 1.0 INTRODUCTION ................... 1 1.1 System Components and Features ..........1 1.1.1 Intelligent Control Module (ICM) ..........2 1.1.2 Power Module ................2 1.1.3 Battery Management Module (BMM or BMMD) ......2 1.1.4 Load Distribution Module (LDM) ..........3 1.1.5 Power Shelf ................
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Modular Power Series 4.2.2 SETTINGS & CONTOL ............39 4.3 Power Modules ................40 4.4 Battery Backup (if installed) ............41 4.4.1 STATUS ..................42 4.4.2 SETTINGS & CONTOL ............43 4.5 Load Distribution ................52 4.5.1 STATUS ..................52 4.5.2 SETTINGS &...
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Modular Power Series LIST OF FIGURES Figure 1. A Typical Modular Power Series Configuration ......... 2 Figure 2. Typical Rear View ..................7 Figure 3. Battery Temperature Sensor Installation ..........9 Figure 4. The DC Output Bus Bars ................ 10 Figure 5.
Modular Power Series 1.0 INTRODUCTION The Modular Power Series is a flexible, N+1 redundant DC power system with intelligent networked control, advanced battery management, and load distribution options in a 1RU, 19-inch rack mounted chassis. The main power shelf can accommodate a factory-installed Intelligent Control Module...
Modular Power Series Power Modules BMMD Figure 1. A Typical Modular Power Series Configuration 1.1.1 Intelligent Control Module (ICM) • High resolution OLED display with intelligent front panel controls fully integrated into power shelf • TCP/IP Ethernet communications port •...
Modular Power Series run time remaining adjust LVD settings configure advanced battery management features such as boost charge parameters, maximum charge current, battery capacity, battery test timer, and battery discharge test cutoff voltage • Support for lead-acid and lithium-ion battery types 1.1.4 Load Distribution Module (LDM)
Two bolt/washer/nut sets for connections to the BMM bus bars (in bag) included when a BMM is installed in the shelf • Remote battery temperature sensor (ICT-TMP) included when a BMM is installed in the shelf 2.3.1 Tools and Parts Needed •...
Battery Management Module (BMM), and/or a four channel Load Distribution Module (LDM). A secondary shelf without an ICM (ICT-SPS) may also be used to add up to an additional four modules to a system, two of which may utilize a BMM and/or an LDM.
Modular Power Series Model No. Model No. Description (−48 V) (+12, 24, 48 V) Intelligent Power Shelf with Control Module, and a dual 100 A input Battery Management Module (dual ICT-IPS-BMMD ICT-IPS-BMMDP matching battery strings combined through single LVD and current...
Modular Power Series 2.5 Rack Mounting Provide adequate support for the rear of the unit without obstructing the air vents. CAUTION Mount the unit in an enclosed standard 19-inch equipment rack or other restricted access location, using rack mounting screws (not supplied).
LVD circuitry or create a short circuit to the system. • AC input wiring to the Modular Power Series unit must be WARNING protected using an outlet with a branch rated circuit breaker of 30 amps or lower value.
Modular Power Series Mount the sensor to the mid-level side of the middle battery in a battery bank using the adhesive-backed clip, as shown below. The rate of voltage compensation (with optional BMM installed) can be adjusted through the ICM front display panel interface, or the GUI in the Battery Backup Settings section.
Modular Power Series not connect the loads to the DC Output bus bars until the software has been configured (see Section 3.2.3 or Section 4.2.2). Figure 4. The DC Output Bus Bars If using the LDM outputs, an "Output" (labelled + or − depending on polarity) and "Return"...
2. Ensure that the breakers on the LDM are turned off until the software has been configured (see Section 3.2.3 or Section 4.2.2). 3. Verify the polarity of the Modular Power Series. 4. Connect up to four external loads using appropriately rated wire inserted and secured into the four cage-clamp output connector pairs on the LDM module rear panel.
The optional BMM, or BMMD dual breaker module, provides a convenient and safe way to connect an external lead-acid or lithium-ion backup battery to the Modular Power Series. A 100-amps hydraulic-magnetic circuit breaker (BMM) provides overcurrent protection, while an internal 150-amps LVD contactor will disconnect the battery should it discharge below a voltage level which is set in the Battery Backup section of the GUI.
Modular Power Series NOTE: Use only identically rated battery strings for the dual battery BMM option to ensure equal charging of each battery set. 2. Verify the polarity of the BMM installed in the unit by noting the label under the rear BMM BAT bus bar input. "BAT +" indicates a positive battery voltage system with the LVD contactor and battery breaker internally connecting this terminal to the shelf "+"...
Modular Power Series −V BAT +V BAT Description Connections BMML BMMLP Single 100 A battery breaker with LVD Single BAT input, and contactor with advanced battery load output bus bars management capability, and a 100 A (both either + or −...
The latch is located under the module handle (see Figure 9). 4. Install a shelf blanking plate (ICT-BPM) into any unused shelf positions to prevent accidental access to the internal circuitry of the shelf.
Install appropriately rated surge suppression systems on AC and DC input connections. CAUTION The ICT Modular Power Series provides flexible, managed DC power from single-phase AC power between 100 and 300 VAC. 1. Create an AC power cable using a 3-conductor cord rated for the...
Secondary Shelf Figure 10. Primary and Secondary Shelf Connected in Parallel NOTE: Please review the ICT MPS Ultra Series of power supplies for pre- configured 2RU power supplies with up to 12000 watts of DC power. Use a secondary power shelf for applications that require up to an additional 6000 watts of DC power.
POWER LED is lit on each power module; and that the Intelligent Control Module (ICM) front graphic display is lit. The Modular Power Series (MPS) will start up and operate at the factory default settings when AC power is connected, generally requiring no other set up or adjustment for basic operation.
Modular Power Series Up/Down Buttons: Use to scroll through display screens, and to adjust selected settings. Enter Button: Use to select a screen for adjustment; to save a change and return to the previous screen. Back Button: Use to return to previous screen without saving changes.
Modular Power Series 3.2.1 System Status The main system status screen will show the most current operating conditions for the unit, primarily the Input Voltage (VAC), the Output Voltage (VDC), and the total Output Current (A). Other information will be shown depending on the operating state of the unit: •...
Modular Power Series 3.2.2 Battery Management Module (if installed) Risk of serious personal injury or damage to equipment and property. Observe the following: • Use only a battery with rating and capacity appropriate for the model of power supply in use.
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Modular Power Series The BMM Status Screen indicates the Battery Voltage (VDC), the combined Battery Current, the approximate battery State of Charge (%), and a bar graph showing relative magnitude of the total battery current. • Battery current will be + while charging and − while discharging •...
Modular Power Series Always consult battery manufacturer's specifications when selecting battery type. Incorrect battery type setting may damage the battery. If Lithium Ion type battery is selected, it must utilize an integrated battery management system (BMS) to protect the WARNING battery cells from inappropriate voltage or current levels.
Modular Power Series external DC source (such as a solar system), otherwise once AC power returns the LVD contactor will automatically close so that the power modules can charge the battery directly (see Table 14). Table 13. Default Reconnect Voltage Settings...
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With lithium-ion batteries, this feature is built into the BMS. TEMP-CO/cell (only available for lead-acid batteries): Ensure the Battery Temperature Sensor (ICT-TMP) is installed and connected to the battery case (see Section 2.7) for optimal lead-acid battery charging and best battery life. Set the "Temperature Compensation/°C” level per battery cell to match the recommendation of the battery manufacturer (−4 mV/°C per cell is typical).
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Modular Power Series Press Enter to select. Use the Up/Down buttons to adjust setting, press Enter to set value and return to previous screen. Press Back to return to previous screen without saving changes. DISCHARGE TEST (only available for lead-acid batteries): Configure the "Battery Discharge Test"...
Modular Power Series NOTE: A Battery Discharge Test of a fully charged battery can be manually initiated by changing the discharge test Status parameter to "Enabled". 3.2.3 Load Distribution Module (if installed) The LDM Status screen shows the output current for each of the four outputs.
Modular Power Series Press Back to return to LDM Settings screen. Scroll to highlight the sub-menu to change (Output Undercurrent). Press Enter to select. Scroll to highlight Output to be adjusted. Press Enter to select. Use the Up/Down buttons to adjust setting,...
Modular Power Series 3.2.5 Alarm History The Alarm History screen displays a log of the 20 most recent alarm events. These alarms may have been raised by any module experiencing an alarm, or by one of the four external Alarm Inputs being triggered.
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Modular Power Series Advanced Options Use the Advanced Options screen to set or clear the LCD Password, Comm Control Restart and Reset Comm Settings. Scroll to choose parameter or sub-menu. • LCD Password Setup • Comm Control Restart • Reset Comm Settings Press Enter button to select the sub-menu.
Modular Power Series Press Enter button. Scroll to choose. Press Enter or Back to exit with no change. Scroll to choose. Press Enter to reset. 3.2.7 Notification Screens Alarm Notification When the unit triggers an alarm, the front display panel will be over-written by the Alarms Active screen.
(see Section 4.7.3). All alarms and warnings will be displayed on the front display screen on Modular Power Series systems and entered in the Alarm History log (most recent 20 alarms listed) (see Section 3.2.5). Most alarms reset automatically when the trigger condition is removed.
Modular Power Series Table 15. Power Module Alarms Alarm Trigger Module Green Alarm Send Condition Condition Output Relay E-mail Loss of AC Power Failure Disabled Active power to module Module Normal Enabled Operating operation Configuration Different voltage Enabled Error modules in shelf...
No additional software is required on the unit. 4.1 Log In/Log Out 1. Connect to the Modular Power Series by entering the IP address of the unit in the location/address field of the browser as shown: The default IP address of the unit is "192.168.0.180", but any unit connected to a network with a DHCP server will be assigned a different IP address automatically.
Modular Power Series 4.2.1 STATUS This tab provides the operating status of the unit. DC Output Output Status: Shows status of the DC output. Will show Enabled if providing DC output or Disabled if not. Output Voltage: Shows output DC voltage. This is an absolute value and does not specify polarity.
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(BMMD). Battery Temperature: Shows the temperature measured on the optional ICT Battery Temperature Probe (ICT-TMP). Net Ah Count: Shows the Ah that have been consumed from the battery. Will display 0 Ah if the batteries are fully charged. Only displayed when the unit is configured for lead-acid batteries.
Modular Power Series tripped due to an overcurrent event. Will show OFF if the output is disabled in the GUI. Alarm Status: Shows status of the LDM. (Current, Alarm or OK). 4.2.2 SETTINGS & CONTOL This tab is used to adjust the System Output Settings.
Modular Power Series Current Limit: Set the system output "Current Limit", to limit the total current that can be drawn by all the external loads and charging the battery. The default setting varies based on the power modules installed (see Table 9).
Modular Power Series Online Power Module Capacity Shows the combined maximum output capacity for all active power modules. 4.4 Battery Backup (if installed) Use this tab to see the status of the connected batteries and to control their settings. The graphic will display green for an installed BMM that is working as expected;...
Modular Power Series • Handle batteries with care, never short circuit the battery terminals. • Always consult with battery manufacturer and observe all battery manufacturer recommendations. • When connecting a battery ensure the nominal battery voltage is correct, and that the battery positive is connected to a positive terminal and the battery negative is connected to a negative terminal —...
(BMMD). Battery Temperature: Shows the temperature measured on the optional ICT Battery Temperature Probe (ICT-TMP). If no probe is installed, the unit will default to 25 °C. Net Ah Count: Shows the Ah that have been consumed from the battery.
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Modular Power Series Always consult battery manufacturer's specifications when selecting battery type. Incorrect battery type setting may damage the battery. If Lithium Ion type battery is selected, an integrated battery management system (BMS) must be used to WARNING protect the battery cells from inappropriate voltage or current levels.
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The default setting is 0 mV/C. NOTE: The system must have the battery temperature sensor (ICT-TMP) installed on the battery for this setting to have an effect (default setting is 0 mV, assumes 25 °C operation).
Modular Power Series The unit’s log (see Section 4.7.1) will record the completion of the equalization charge. Risk of serious personal injury or damage to equipment and property! Always observe the following: • Equalize charging is intended for flooded lead-acid batteries only and may produce higher than normal levels of hydrogen gas.
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Modular Power Series NOTE: NTP Time Synchronization must be enabled on the Communications Basic Setup page to enable automatically recurring equalize charges. An Equalize Charge can only be initiated when the battery is fully charged. If the system is unable to start an equalize charge at the selected Start Time, it will attempt again at the same time next day, or next week if a specific Day of Week is selected.
Modular Power Series voltage. The battery is reconnected when AC power is restored or after recharging to a preset threshold. Disconnect Voltage: Set the threshold to a level that will protect the battery from excessive discharge (as recommended by the battery manufacturer).
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Modular Power Series overcurrent level. Set the threshold to 0 amps to disable this alarm. The default setting is 0 (Disabled). Battery Low SOC Alarm SOC Threshold: Set this to receive an alarm notification when the battery state of charge falls below the specified level. Set the threshold to 0 amps to disable this alarm.
Modular Power Series Battery Discharge Test (only available on lead-acid batteries) Configure the Battery Discharge Test settings in this section to either manually or automatically perform a partial discharge test to gauge the relative capacity of the external lead-acid battery. Limit the depth of discharge to no more than 50% of the nominal battery capacity to avoid stressing the battery due to a deep discharge.
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Modular Power Series Discharge Test Interval: Set the time in days (0–180 days) between automatic discharge tests. Set this time to 0 to disable automatic discharge tests. The default setting is 0 (Disabled). Day of Week: Set the day of the week that the automatically recurring discharge test should take place or select "Any"...
Modular Power Series set. This information is to help track where the system is within the automatic charge cycle. NOTE: Save Settings before leaving this tab. 4.5 Load Distribution Use this tab to see the status of the installed circuit breakers and to control their settings.
Modular Power Series Module #x: Load Distribution Output #x: Shows name and status of the output. Will show amps being drawn. Will show OPEN if the breaker is turned off or has tripped due to an overcurrent event. Will show OFF if the output is disabled in the GUI.
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Modular Power Series Master Output Control Select "All Outputs On" or "All Outputs Off" to turn on or off all four output channels simultaneously. The default setting is Enabled. Module Setup Power-On Sequencing / Power Cycling Delay Time: Set the time in seconds (0–60 seconds) that will be used as the delay between energizing outputs.
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Modular Power Series NOTE: Each output on the LDM has an individual screen. Any changes made below will only affect the selected output. Save Setting before changing the selected output. Select an Output to edit Select the output to be edited in this section. Make any required changes, and then click on the Save Settings button at the bottom of the page to save any edits.
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Modular Power Series devices. Loads will be reconnected if "Load-Shedding Auto Recovery" is enabled, and the DC voltage exceeds the "Recovery Threshold" for 60 seconds. Enable Load-Shedding: Select this box to enable load-shedding on this output. The default setting is Disabled.
Modular Power Series Disable this Output: Select this box to disable the output if an over current alarm occurs. The default setting is Unselected. Output Under-Current Alarm Under-Current Threshold: Set the current that will trigger an undercurrent alarm on this output. Output current below this level for at least 5 seconds will trigger the Under-Current Alarm.
Modular Power Series 4.6.2 SETTINGS & CONTOL Use this tab to set up the four remote form-c alarm monitoring outputs. Alarm Input # Alarm Name: Set a meaningful name to suit the installation (these will be used for e-mailed alarm messages).
Modular Power Series 4.7.1 BASIC SETUP Use this tab to configure the unit’s name, set the date and time and enable the watchdog timer and data logging features. Power System Device Info Device Name: Enter a descriptive name for the system. This name will be used in all e-mail messages.
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Modular Power Series Network Watchdog Watchdog Enabled: Select the check box to enable the Network Watchdog. The watchdog will cycle power output on loss of communications. Use this to reset network routers or other devices that may require rebooting to re-establish communications with the unit. The default is Disabled.
Modular Power Series Download Log (CSV): Click on the Download Log (CSV) button to store the CSV format log file on the computer for further analysis. Updating the firmware will delete the current log file. Download the log before updating the firmware.
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Modular Power Series Gateway: Set the IP address of the default router (Gateway) used for connecting attached devices to different networks. Primary DNS: Set the IP address of the Primary DNS Server for the network. Secondary DNS: Set the IP address of the Secondary DNS Server for the network.
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Modular Power Series The MIB file can also be downloaded from within the GUI. There are links in the SNMP section of the Communications Network Setup tab and on the Help tab. The unique unit MIB file must then be imported into the external SNMP management software.
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Modular Power Series SNMP Contact Information: Set contact information, such as an operator name and phone number for the unit, which can be read via SNMP queries (this information is optional). v1/v2c Settings Read Community: Enter the community string/password here for read- only SNMP access.
Modular Power Series Trap Community: Set the community string/password that will be sent with all SNMPv1 traps. Some trap receivers can filter based on Trap Community. This field is only used for v1 traps. Trap User Name: Set the username for SNMPv3 traps. This field is only used for v3 traps.
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Modular Power Series E-mail SMTP Server: Set the name or the IP address of the SMTP server used for sending outgoing e-mail (e.g., “smtp.gmail.com”). SMTP Port: Set the port used by the SMTP server. The default setting is 25. SMTP Server requires SSL: Select this check box if the SMTP server requires an encrypted SSL connection.
Modular Power Series General E-mail Notifications Set these options to receive an e-mail when one or more of these events occurs: AC Input Power is lost: Select this check box to receive an e-mail notification when the AC input drops below a functional level.
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Modular Power Series NOTE: The unit has no password assigned by default, so an Administrator password should be assigned to the unit for improved security. Record the new password(s) for future access. If the Administrator password is lost the unit must be reset to return the...
Modular Power Series Add New User User Name: Set user name. Access Level: Set access level. Password: Set password. Password (confirm): Confirm password. Confirm Changes User Name: Enter admin user name to confirm these changes are valid. Password: Enter the password for the admin name to confirm the changes are valid.
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Modular Power Series Restore Factory Default Settings Select the "Restore" button to restore "ALL" settings to the original factory default values, including the user passwords. To only restore the network settings and passwords see the Password Reset section (this feature is only available to the system Administrator).
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MPS. Firmware Update Download the latest Modular Power System firmware file from the ICT website (ict-power.com) to a local computer. Select the "Update Firmware" button to access the Firmware Update page shown below. Use this page to update the firmware on the power system control module by clicking the "Choose File"...
4.8 Help This tab has helpful links to ICT’s website. Instruction Manual Click the "HERE" button to download the ICT Modular Power Series Instruction Manual from ICT website. SNMP Click the "HERE" button to download the SNMP MIB file.
• Ensure the network card settings on the computer are configured for accessing the IP address of the Modular Power Series. To access a unit with the default IP address of 192.168.0.180 the typical network settings for the computer are: IP Address: 192.168.0.180...
Modular Power Series 7.2 How do I reset the password? • Reset the GUI password back to the factory default (user: admin, no password) by selecting the RESET COMM SETTINGS in the Network Status front display panel menu (see Section 3.2.6).
Modular Power Series Example with AT&T phone: enter recipient address "cellnumber@txt.att.net", replacing "cell number" with the 10-digit cell phone number. Cell address formats for some common North American mobile phone providers: AT&T cellnumber@txt.att.net Verizon cellnumber@vtext.com T-Mobile cellnumber@tmomail.net Virgin Mobile cellnumber@vmobl.com Bell Mobility cellnumber@txt.bell.ca...
100% and to avoid future issues. 7.10 How do I log out of the GUI? To log out of the ICT Modular Power Series GUI, click on the Logout link on the top right of the browser window. The system will also automatically log off the user after 20 minutes of inactivity.
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Modular Power Series Power Variable 700- 700- 700- 1500- 1500- Shelf 12PM 24PM 48PM 24PM 48PM Output Power (max) 4500 W 700 W 700 W 700 W 1500 W 1500 W (230 VAC) @ N+1 Output Power (max) 2700 W...
Modular Power Series 8.2 Physical Specifications Table 27. Physical Specifications Variable Configuration Power Modules are floating, may be connected with Positive Output Grounding or Negative ground Alarm Output Form-C contact, 0.5 A 60 VDC max DC Connectors: (Output, Bus Bar, 5/16-inch bolt hole...
Modular Power Series 8.4 Mechanical Specifications Table 29. Dimension and Weight Physical Property Value Dimension - L x W x H 15.7 x 19 x 1.7 in. (400 x 483 x 44 mm) Weight 18 lbs. (8.2 kg) Figure 14. Unit Dimensions 7 Weight of unit as shipped with BMMD and LDM.
Modular Power Series 9.0 GLOSSARY • A, amps Amperes • Amperes (Root Mean Square) • Advanced Encryption Standard • Ampere-Hours • ANSI American National Standards Institute • Address Resolution Protocol • American Wire Gauge • Battery Management Module • BMMD Dual Battery Management Module •...
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Modular Power Series Find the latest version of this manual here: https://ict-power.com/product/48-24-vdc-modular-power-series/ INNOVATIVE CIRCUIT TECHNOLOGY LTD. 26921 Gloucester Way Langley, British Columbia, Canada V4W 3Y3 T +1 604.856.6303 (International) T +1 877.930.0717 (North America Toll-free) www.ict-power.com 855-340-004_Rev2.0_Instruction Manual Page 81 of 81...
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