LEMKEN VarioPack 110 Plus Operating Instructions Manual

LEMKEN VarioPack 110 Plus Operating Instructions Manual

Trailed furrow press

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Operating
instructions
Trailed furrow press
VarioPack 110 Plus
SAFETY IS OUR PRIME CONCERN!
Item no.: 175 3664
EN-1/08.02
LEMKEN GmbH & Co. KG
Weseler Straße 5, D-46519 Alpen / Postbox 11 60, D-46515 Alpen
Telephone +49 2802 81-0, Telefax +49 2802 81-220
Email: lemken@lemken.com, Internet: http://www.lemken.com

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Summary of Contents for LEMKEN VarioPack 110 Plus

  • Page 1 VarioPack 110 Plus SAFETY IS OUR PRIME CONCERN! Item no.: 175 3664 EN-1/08.02 LEMKEN GmbH & Co. KG Weseler Straße 5, D-46519 Alpen / Postbox 11 60, D-46515 Alpen Telephone +49 2802 81-0, Telefax +49 2802 81-220 Email: lemken@lemken.com, Internet: http://www.lemken.com...
  • Page 3 Please understand that LEMKEN does not assume any warranty for the functional disadvantages and damages caused by the use of reproduction...
  • Page 4: Table Of Contents

    • The LEMKEN VarioPack 110 Plus trailed furrow press is built only for standard use for agricultural work (intended use). Any other form of deployment is regarded to be not in conformance with the designated purpose! •...
  • Page 5 Folding out ................15 SETTINGS ..................16 Pressure load on the roller ............. 16 Levelling type harrow ............. 17 USE IN COMBINATION WITH A LEMKEN SOIL CULTIVATION MACHINE ..................18 MAINTENANCE ................19 INFORMATION FOR DRIVING ON PUBLIC ROADS 20 10 SPARE PARTS .....................
  • Page 6: Safety And Accident Prevention Regulations

    1 SAFETY AND ACCIDENT PREVENTION REGULATIONS General safety information • Before each commissioning, check the machine and the tractor for roadworthiness and operational safety! • In addition to the information in these operating instructions, observe the generally applicable safety and accident prevention regulations! •...
  • Page 7 be released automatically in the low position! • Never leave the driver's cab while driving! • Driving behaviour, steering and braking ability are influenced by mounted or trailed machines and ballast weights. Therefore, ensure sufficient steering and braking ability! • When cornering, take into account the wide overhang and/or the flywheel mass of the machine! •...
  • Page 8 Hydraulic system • The hydraulic system is under high pressure! • When connecting hydraulic rams and - motors, make sure that the hydraulic hoses are connected in the prescribed manner! • When connecting the hydraulic hoses to the tractor's hydraulics, make sure the hydraulics on both the tractor and the machine are depressurised! •...
  • Page 9: Warning Stickers

    WARNING STICKERS General information LEMKEN VarioPack 110 Plus features all the equipment that is necessary to ensure safe operation. If hazardous areas could not be completely secured with respect to operational safety of the machine, warning symbols are affixed which indicate these residual risks.
  • Page 10 NOTICE! Risk of crushing! NOTICE! Do not remain in the working and swivel range of the machine! NOTICE! Do not remain in the folding range of the machine!
  • Page 11: Position Of The Warning Stickers

    Position of the warning stickers...
  • Page 12: Preparations At The Tractor

    +/- 10 ° in the catch hook. If the catch hooks are not straight, the swivelling ability is reduced accordingly. Lifting gear control If VarioPack 110 Plus is used directly mounted to the tractor, the tractor's hydraulics must be switched to "float position" for field work! Control units A double acting control unit is required on the tractor for the hydraulic folding device.
  • Page 13: Lower And Top Links

    Lower and top links The category of the three-point linkage must be the same on the machine and the tractor. If the category does not correspond, either the three-point linkage of the tractor must be adjusted or the cross shaft and, if necessary, the top link pin must be replaced with category-compliant versions.
  • Page 14: Calculating The Minimum Front Ballasting Gv Min

    How the minimum front ballasting and the increase in the back axle load are determined is described in detail below: = weight of front ballast (front machine) = front axle load of the tractor without mounted machine T = tare weight of the tractor = back axle load of the tractor without mounted machine G = machine weight...
  • Page 15: Attaching And Detaching

    ATTACHING AND DETACHING Attaching - Switch the hydraulic system of the tractor to position control for attaching the machine, which is always folded out and parked! - Connect the lower link (A3) of the tractor to the cross shaft (A0) and secure it! - Connect the top link (A4) ensuring the connection point on the machine is higher than...
  • Page 16: Folding In And Out

    FOLDING IN AND OUT Folding in The lateral sections (K0) of the machine must be folded in prior to transport. The lateral sections may be folded in and out only when the machine is mounted on the tractor. The hydraulic rams (K1) of the folding device must be connected to a separate double acting control unit.
  • Page 17: Folding Out

    Folding out The machine may only be parked when folded out. - Before folding out the lateral sections (K0), the shut-off valves (K2) must be opened and the machine lifted fully. Unlock the control unit of the tractor and switch to the pressure position = fold- out position.
  • Page 18: Settings

    SETTINGS Pressure load on the roller By turning the top link (A4) longer or shorter, the pressure load on the roller (W0) can be increased or reduced. Turn the top link longer = greater pressure load. Turn the top link shorter = less pressure load.
  • Page 19: Levelling Type Harrow

    Levelling type harrow The working depth of the levelling type harrow (S2) can be adjusted with the aid of the pins (S1). The pins (S3) are used to adjust the angle of the levelling type harrow to the ground. The pins (S4) prevent the levelling type harrow from...
  • Page 20: Use In Combination With A Lemken Soil Cultivation Machine

    USE IN COMBINATION WITH A LEMKEN SOIL CULTIVATION MACHINE When the VarioPack 110 Plus is mounted on a semi-mounted soil cultivation machine, the hydraulic three-point linkage of the soil cultivation machine must be switched to float position. To further increase reconsolidation of the soil, the weight of the trailer can be transferred to VarioPack.
  • Page 21: Maintenance

    Grease piston rods with an acid-free grease * Inspect the hydraulic hoses at regular intervals. Replace the hydraulic hoses with genuine LEMKEN hoses at the latest six years after the date of manufacture. Replace porous or defective high-pressure hoses immediately! * Check whether the screws are fitted correctly after 10 operating hours and then after every 20 operating hours and re-tighten them, if necessary.
  • Page 22 IMPORTANT: Do not use a steam jet cleaner to clean the machine during the first 6 weeks; after this period, only steam clean it from a distance of 60 cm and at max. 100 bar and 50° C. •General safety information and safety information Read and observe "Maintenance"!
  • Page 23 Checking the fluid grease of the bearings − Pay attention to cleanliness when changing the fluid grease. − Properly dispose of drained fluid grease. − Do not mix fluid grease with other oils, water or greases. Note: The fluid grease is a long-life grease. Check the level and condition of the fluid grease annually at each bearing: •...
  • Page 24 • Remove the filler screw (2) and the sealing ring (1) from the filler opening (3). • Carefully rotate the bearing until some fluid grease escapes. If normal looking fluid grease escapes, it does not have to be changed: • Insert the sealing ring (1) and tighten the filler screw (2) to 75 Nm.
  • Page 25: Information For Driving On Public Roads 20 10 Spare

    INFORMATION FOR DRIVING ON PUBLIC ROADS Equip the machine with warning boards with lighting equipment when mounted to a tractor or a soil cultivation machine and being driven on public roads. The harrow tines must be covered when driving on public roads or if the harrow tines can endanger persons during transportation.
  • Page 26: Parts

    10 SPARE PARTS...
  • Page 27 Item No. Designation Dimension 301 3363 Hexagon bolt M12x45-8.8 DIN931 301 3388 Hexagon bolt M12x60-8.8 DIN931 301 3837 Hexagon bolt M16x60-8.8 DIN931 Zn 301 6130 Hexagon bolt M12x40-10.9 301 7785 U-bolt M10x80x110 303 0933 Locknut DIN985-NM10-8 Zn 303 0934 Locknut DIN985-NM12-8 Zn 303 0935 Locknut...
  • Page 28: Technical Data

    14 DECLARATION OF TRANSFER / WARRANTY Please note that warranty claims can only be made against LEMKEN once the completed and signed Declaration of Transfer has been returned to LEMKEN.
  • Page 29: Index

    INDEX Detaching ....................13 Lubrication schedule ................. 19 Axle loads ....................11 Attaching ....................13 Working width ................... 23 Folding out the lateral sections ..............15 Pressure load on the roller ................ 16 Folding in the lateral sections ..............14 Spare parts ....................
  • Page 30 Lifting gear control ..................10 Control unit ....................10 Transport ....................14 Transport width ..................23 Lower link ....................11 Front axle load ..................12 Warning stickers ..................7 Maintenance ..................... 19...
  • Page 32: Ec Declaration Of Conformity

    LEMKEN VarioPack 110 Plus trailed furrow press (Model, type/Marque, modèle/Fabricant, type) (serial number/no.) stipulated in this declaration is in conformity with the relevant basic health and safety requirements of EC Directive 89/392/EEC within the scope of the plant shipped equipment.

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