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Atal ATM-06D User Manual

Monitoring, data logging and control system
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MONITORING, DATA LOGGING AND
CONTROL SYSTEM
ATM-06D, ATM-06R
USER MANUAL Basic
Part
ATAL B.V.
Ampèrestraat 35-37
NL-1446 TR PURMEREND
Postbus 783
NL-1440 AT PURMEREND
T (+31) 0299 630 610
F (+31) 0299 630 611
E info@atal.nl
I www.atal.nl

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  • Page 1: Instruction Manual

    MONITORING, DATA LOGGING AND CONTROL SYSTEM ATM-06D, ATM-06R USER MANUAL Basic Part ATAL B.V. Ampèrestraat 35-37 NL-1446 TR PURMEREND Postbus 783 NL-1440 AT PURMEREND T (+31) 0299 630 610 F (+31) 0299 630 611 E info@atal.nl I www.atal.nl...

  • Page 2: Table Of Contents

    CONTENT: page INSTRUCTION MANUAL......................1 Basic Part ............................. 1 1. GENERAL SAFETY PRECAUTIONS ..................6 2. WIZARD for INSTALLATION and CONFIGURATION of DATA LOGGER ......6 3. RULES for MOUNTING and CONNECTION of DATA LOGGER ........... 8 3.1. Mechanical location of data logger and the way of cable routing ........8 3.2.
  • Page 3 Ethernet interface etc.)  to monitor on-line measured values and states The basic model is data logger ATM-06D. Data loggers ATM-06R are designed for 19’’rack mounting (one rack unit 1U) or for desktop use. Drawing (ATM-06D):...
  • Page 4 Drawing of ATM-06R with feet, positions of connection terminals are analogical with ATM-06D: Items marked Accessory are not included in delivery and it is necessary to order separately.
  • Page 5 Architecture of measuring system with data logger ATM-06D, ATM-06R:...

  • Page 6: General Safety Precautions

    1. GENERAL SAFETY PRECAUTIONS The following list of precautions serves to reduce risk of injury or damage of described instrument. To prevent injuries use instrument accordingly with rules in this manual.  Follow rules specified in part Not allowed manipulations and notice ...
  • Page 7 of data logger configuration is in part DESCRIPTION of CONFIGURATION and MODES of DATA LOGGER.  set data logger Name, Date and Time in data logger  select suitable Type and range of input channel corresponding with character of connected input signals ...

  • Page 8: Rules For Mounting And Connection Of Data Logger

    Location of data logger must match the operating conditions and not allowed manipulations. Working position of data logger:  data logger ATM-06D or ATM-06R lies on horizontal nonflammable surface  data logger ATM-06D is fixed by means of mounting consoles on the wall from nonflammable material or at low current switchboard –...
  • Page 9 Mechanical drawing of ATM-06R data logger with mounting brackets for 19’’ rack: Mechanical drawing of ATM-06D data logger (without cables and connectors): Connection terminals and connectors can be protected by magnetically fixed side covers. Recommendations for mounting: Use original included screws to mount side brackets or DIN rail holder. Using longer crews can cause reduction of insulation distance between screws and printed circuit board or short circuits.
  • Page 10  In cable routing follow rules of standards for installation of low current distribution (EN 50174-2), especially it is necessary to pay attention to avoid electromagnetic interference intrusion to the leads, transmitters, transducers and sensors. Do not locate cabling near sources of interference.
  • Page 11  Do not use common leads for several channels  It is recommended to earth data logger at one point – there is a special terminal on power terminal. This earthing will work correctly, if system would not be grounded at other point at the same time.

  • Page 12: Data Logger Interface Connectors

    3.2. Data logger interface connectors Connectors Each signal is connected to self-locking terminal WAGO located on the side of the case. Insert flat- bladed screwdriver to rectangle terminal hole and push screwdriver towards away from you - contact is released. Connect wire to released terminal (circular hole behind the rectangular one) and close the terminal by removing the screwdriver.
  • Page 13 Simplified wiring of input circuitry Read Technical parameters of inputs before connecting input signals Connection of device with current output (4 to 20) mA to data logger input  by means of current loops connection of device up to 1000m distance is enabled. Mind all rules of correct routing and connection, especially with longer distances and in environment with electromagnetic interference.
  • Page 14  connect passive two-wire current transmitter between terminals +24V and COM. Verify, if power voltage (see Technical parameters of inputs) matches connected transmitter. Insertion of other devices to current loops is possible (panel displays, computer measuring cards etc. But output circuitry of such devices must be galvanically isolated, otherwise undesired current coupling is created, causing error and unstable measurement.
  • Page 15 Connection of thermocouple probes  connect thermocouples in the same way as voltage signals. Use shielded thermocouple wires for longer distances.  each wire between data logger and thermocouple must be from proper thermocouple material  for extension use compensation cable designed for applied thermocouple - thermocouples cannot be extended by usual copper leads ! Marking of subminiature thermocouple connectors and wires manufactured by OMEGA (in accordance with US standard):...
  • Page 16 Connection of RTD transmitters and other resistance transmitters  data logger enables two-wire connection  use sufficient wire cross section and minimum cable lengths (errors caused by cable resistance are specified in Appendix No. 6)  cable resistance measurement error can be compensated by suitable data logger setting Connection of binary inputs ...
  • Page 17 Connection of transmitters with RS485 digital output to RS485 input  Use suitable shielded twisted two-wire, e.g. 2x0.5 mm , if using cable SYKFY 2x2x0.5 mm spare pair can be used for transmitter powering.  It is recommended to terminate the link with resistor 120 at the beginning and the end of the link.

  • Page 18: Mounting And Connection Of Output Relays Module Atm-05-Ac01

    3.3. Mounting and connection of output relays module ATM-05-AC01 Module contains 16 output relays with switching-over contact, which can be used for control of external devices (see parameters of relay). It is possible to assign any number of relays to any alarm to be closed if alarm appears.

  • Page 19: Connection Of Data Logger To The Computer

    3.5. Connection of data logger to the computer Data logger contains for communication with computer one internal communication interface, which is separated to several external interfaces. Data logger communicates only via one selected interface: Communication interface can be selected from data logger keyboard or by means of PC program. In accordance with the way of work with data logger select most suitable way of its connection to the computer: a) data logger will be used as a portable device and to computer (e.g.

  • Page 20: Connection Of Data Logger With Support Of Sms Messaging

    b) communication interface USB - connect data logger communication interface USB by means of USB cable A-B of length up to 5 meters to the computer communication port USB + practically all newer computers have this interface + relatively easy setting (similarly as RS232) - necessary to install suitable drivers, which interpret the device as virtual COM port - if data logger is disconnected from the computer often, it is suitable to use always the same USB socket (if using different USB socket operational system can consider as different port...

  • Page 21: Connection Of Data Logger To Power

    ,ENTER). After connection of data logger to power self test of several internal voltages is performed first. If everything correct, data logger starts to display values. Figures below are valid for ATM-06D. For data logger ATM-06R only location of the keyboard differs.
  • Page 22 Display after connection power to data logger. Datalogger model and name is displayed for several seconds. Then data logger evaluates self test of internal voltages. If Unit name: everything correct, data logger starts to display values. If self test ATM-06 is not correct, data logger reports Self Test Error with specified Laboratory voltage, which is not correct (power voltage, internal battery and...
  • Page 23 Selection of new process If using Processes, press and hold for about 5s ENTER key in basic display to enter selection of preset processes. Use Select process: keys to go through process names enabled for input channel. If Smoked Ham no process is needed use selection No process.
  • Page 24 Change of data logger communication interface Press ENTER key to enter selection of communication interface. Use keys to select required communication Com. port: interface and press ENTER key to confirm the selection. RS232 Adjusted communication interface must correspond with physical connection and with SW configuration. If you choose selection Ethernet-DHCP, IP address is set and gate ENTER MENU...
  • Page 25 Change of gate IP address Setting is analogical as for IP address. This selection is available only for active Ethernet interface. Gate IP address: Be careful in gate IP address setting. Incorrectly set gate address can cause network conflict or other complications. Always consult IP address setting with network administrator.
  • Page 26 Service – display of self test of internal voltages Self test of data logger internal voltage. First value indicates approximate power voltage (9 to 30 V, see technical Selftest: parameters). Second value is voltage of negative source (-14V 24V -15V 3.0V to -16V) and third value is voltage of internal back-up battery (2,6V to 3,3 V).
  • Page 27 Service – display of A/D converter values for measured channels Value read from A/D converter of analog inputs at range 0 to 65535. Limit value 0 indicates converter lower limitation Temperature 1 (corresponds to Error1) and value 65535 (corresponds to Error ADC: 37782 2) indicates converter upper limitation.

  • Page 28: User Program For Data Logger

    Program features Software for data logger enables to configure data logger and process measured data. It is delivered on the CD or can be download freely from www.atal.nl . After installation program can run in two modes  basic (unregistered) version – enables configuration of data loggers and table processing of data.
  • Page 29 If SW installation was just completed and the window Setting of communication is empty, then with data logger connected via RS232 and USB steps described below must not be performed. Connect data logger to the computer (wait with USB for awhile to let the system detect connected device and activate virtual COM port driver).

  • Page 30: Basic Items In Menu Program

     Erase data logger memory – after confirmation erasing is performed  Reset counter inputs and erase memory - this selection is not valid for data logger ATM-06D, ATM- 06R.  Reading configuration from file – reads configuration from already downloaded file with data record.

  • Page 31: Description Of Configuration And Data Logger Modes

    6. DESCRIPTION of CONFIGURATION and DATA LOGGER MODES Use menu item Configuration – Datalogger configuration to configure data logger parameters. After reading of configuration window is displayed with several bookmarks. When changing configuration of data logger, all recorded data erasing will be required by the SW.
  • Page 32 Change of communication interface can cause after storing data logger configuration you would have to physically connect via this interface and change data in Communication setting. The change of communication interface and communication parameters setting can be performed directly from data logger keyboard. ...

  • Page 33: Bookmark Profile

    Recipient of e-mails 1-3 - e-mail addresses of recipients. E-mails will be sent to those addresses in case of selected alarms Sender - enables to set addresses of the e-mail sender. Selection Original sender sets sender name to <data logger name>@IP address Send testing e-mail - sends testing e-mails to selected addresses Bookmark SNMP: Recipient of trap 1 –...

  • Page 34: Bookmark Ch

    changes of ALARM OUT output state can be recorded and it is enabled consequently to identify the user canceling the alarm by means of Administration of users and passwords. if there is a need to record changes of all alarm states, tick selection Recording of ALARM OUT state changes and Recording of all alarms changes if there is a need to indicate acoustically the state of memory occupation, tick this selection ...
  • Page 35  if there is a need record measured value, select one from three available record mode. These modes can be combined. Binary inputs enable only the third mode – record of state changes on input. Continuous record - if there is a need to record measured value to the instrument memory without respecting any other conditions, use this selection and select suitable logging interval.
  • Page 36 By means of continuous and conditional record situation can be solved, when device operation is monitored. In case of its trouble-free operation record with long logging interval is sufficient, but in case of failure there is a need to have detailed record with failure. Example of list of measured values (continuous record with interval 30 minutes and conditional record with interval 5 minutes at temperature higher than 40°C): Date and time...

  • Page 37: Bookmark Ch

    Date and time Channel 1: T[°C] 1.1.2009 08:01:11 23,8 1.1.2009 08:40:23 24,5 1.1.2009 09:05:07 26,8 1.1.2009 09:12:44 33,2 1.1.2009 10:08:09 37,5 1.1.2009 10:32:48 42,3 Record of binary channels behaves analogically as sampled record, when each change on binary inputs is stored. Value is replaced by text description, which corresponds with user configuration. 6.6.
  • Page 38 termination after value return back with hysteresis (2) OR (optionally AND) if defined time expired (maximum 65535 s). You can also define, how the state of the condition works if measurement error appears: If other devices are controlled based on validity of the condition (relay outputs, sending of SMS message, audible indication etc.), always use nonzero hysteresis and nonzero time delay for creation of condition validity to avoid false alarms at transient effects of input value.
  • Page 39 4. if power of data logger is switched OFF in area 3 or 4, after switching ON measured value is over limit decreased of hysteresis, condition stays valid. But if measured value does not match this, condition is invalid immediately. Other examples of configuration of conditions depended on measured value: ...
  • Page 40 measured value 3600s condition valid condition invalid To renew validity of condition measured value first must drop below specified limit and then to exceed the limit.  Combination of condition validity termination with hysteresis OR after specified delay...
  • Page 41 measured value 3600s condition valid condition invalid measured value 3600s condition valid condition invalid To renew validity of condition measured value first must drop below specified limit and then to exceed the limit. Combination of condition validity termination with hysteresis AND after specified delay...

  • Page 42: Bookmark Ch

    measured value 3600s condition valid condition invalid if there is a need to control validity of condition only by date, time and day in the week, use Valid in time interval selection Example: C) if there is a need to control validity of condition directly from computer, use selection remotely from PC.
  • Page 43 measured value condition num. 1 ALARM 1 yellow LED shines (always) (2,3,4) activated is valid internal audio indication activate ALARM OUT sig. SMS & e-mail sending, SNMP... selected relay activation condition num. 2 ALARM 2 red LED shines (always) (1,3,4) activated is valid internal audio indication...

  • Page 44: Application Notes

    7. APPLICATION NOTES 7.1. Processes and how to work with Process is the name of action recorded by data logger in time. User of data logger can enter from its keyboard to each input channel (except binary inputs) different previously preset names of processes and such way to distinguish in record, which action was performed at that time.

  • Page 45: Possibilities Of Setting Logging Interval

    Command set<number of channel> activates condition number 4 on selected channel. Command clr < number of channel > deactivates this condition. Control of condition number 4 by means of SMS can be performed on any channel. Condition must be set to Remote (Setting from PC). Answering SMS is received containing basic information on data logger (type, name) and actual status of set condition.

  • Page 46: Sharing Of Display Mode On Several Computers Together With Automatic Storing Of Data On Network

    on data logger LCD is displayed requirement Enter PIN and four asterisks by means of arrow keys enter first (highest digit) and press Enter after entering the last digit and pressing button Enter validity of PIN code is checked. If valid editing of selected item is allowed if you make an error in entering code, press several time button Enter to get back to the beginning of entering PIN code and repeat the whole action...

  • Page 47: What To Do If Data Logger Does Not Work

    7.10. What to do if data logger does not work  Does the LED diode light on power source (if there is any)? – if not then there is no mains voltage or the source is faulty or the fuse is broken (then the cause can be in data logger). Check connection of power to data logger.

  • Page 48: Problems In Communication With Computer

    7.13. Problems in communication with computer Possibilities of trouble shooting of usual problems can be found in Appendix No. 3 at concrete communication interface.

  • Page 49: Recommendation For Operation And Maintenance

    8. RECOMMENDATION FOR OPERATION AND MAINTENANCE 8.1.1 Operation of data logger in various applications Before application it is necessary to consider if data logger is suitable for required purpose, adjust optimal configuration and create instructions for its periodical metrological and functional verifications. Unsuitable and hazard applications: data logger is not design for applications, where failure of operation could cause endanger of health or function of other device supporting life functions.
  • Page 50 B) verification of alarms – change input value to activate alarm and check on display and also in external audio indication (if used) C) evaluate in data logger if relay contacts live D) evaluate internal battery – third value in self test must be at least 2.6 V 6.

  • Page 51: Technical Description And Parameters Of Data Logger

    9. TECHNICAL DESCRIPTION AND PARAMETERS OF DATA LOGGER Circuit concept of data logger Data logger is designed as autonomous complex controlled by its own microprocessor, which fully works if power voltage is connected. If power voltage is not present, data logger does not work, but recorded data and internal time are saved.
  • Page 52 9.3.3 Output ALARM OUT This output is designed especially for connection of external audio indication or telephone dialer. Way its activation can be programmed in data logger configuration. Output is available both in voltage version and as galvanically isolated relay contact. Parameters of output ALARM OUT in activation: approximately 4.8 in DC, maximum 50 Parameters of inactivated output:...
  • Page 53 ... only for communication with the PC. If the speed is supported by data logger, it suitable for USB (COM ports of the computer generally does not support this speed). Serial interface for reception and sending SMS message: This interface serves for data logger communication with GSM modem for reception and sending of SMS messages.
  • Page 54 – standard version (ATM-06D or ATM-06R) Mounting: by means of two mounting consoles – optional accessory for ATM-06D by means of DIN rail 35 mm holder – optional accessory for ATM-06D by means 19’’ rack mounting consoles – ATM-06R Technical parameters of inputs Every input channel can be set by means of user SW for measurement of different electrical values.
  • Page 55 9.4.2 Recommended operating conditions terminal recommended operating values +24V power of connected transmitters at range 0 to approx. 25 mA against terminal COM or GND or not connected at range -10V...+10V DC against COM or GND or not connected at range -3V...+3V or -25mA...+25mA against GND or not connected 9.4.3 Parameters of input ranges...
  • Page 56 Inputs for measurement of thermocouple (except thermocouple type B) have compensation of cold junction temperature inside of data logger. Compensation temperature is measured on data logger motherboard between terminals for channel 7 and channel 8. Value of this temperature is converted to thermoelectric voltage and added to value of thermoelectric voltage measured by thermocouple.
  • Page 57 Input for 2-wire measurement of resistance (0 to 10000) ohm Range: (0 to 10 000) ohms Accuracy: 0.1 % from range (±10 ohms) Measuring current: cca 0.1 mA at pulse approx. 50ms length Input terminals: IN and COM Input for 2-wire measurement of resistance transmitter Pt100 Measured value: temperature from RTD sensor Pt100/ 3850 ppm Range:...
  • Page 58 responses in adjusted time, response is evaluated and also reading of next channel continues. For all channels evaluated from this input communication speed and protocol must be the same. Input communication interface: RS485 Address of input device: must be from interval 1 to 247 (decimal) Communication speed: (1200, 2400, 4800, 9600, 19200, 57600, 115200) Bd Parity:...
  • Page 59 Copyright: Atal B.V.. It is prohibited to copy and edit this instruction manual and make any changes at all without explicit agreement of Atal B.V.. All rights reserved. Atal B.V. makes constant development and improvement of all its products. That is why it reserves the right...

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