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I nstallation M anual: Hellcat G5 Upgrade_R16_R M A
Last Updated: September 18
th
, 2023
W HI P PLE
SUP ER CHAR GER
I N STALLATI ON M AN UAL
-R M A-
2015-2023 DODGE HELLCAT, TRACK HAW K , DUR ANGO, R EDEYE
6.2L SUP ERCHARGED ENGI NE
P ART N UM BERS: W K -3500-S1-30, W K -3500-S2-30, W K -3500-S1-32, W K -3500-S2-32, W K -3505-S1-30,
W K -3505-S2-30, W K -3505-S1-32, W K -3505-S2-32, W K -3515-S1-30, W K -3515-S2-30, W K -3515-S1-
32, W K -3515-S2-32, W K -3600-S1-30, W K -3600-S2-30, W K -3600-S1-32, W K -3600-S2-32, W K -3700-
S1-30, W K -3700-S2-30, W K -3700-S1-32, W K -3700-S2-32
W HI PPLE SUPERCHARGER S
3292 N ORTH W EBER AVE
FRESN O, CA 93722
TEL 559.442.1261
FAX 559.442.4153
W W W .W HI PPLESUPERCHARGERS.COM
P REM I UM FUEL ONLY (91 OCTANE OR BETTER ALW AYS) RON+M ON/ 2
CALI FOR NI A AI R R ESCOUR CE BOAR D EXECUTI VE OR DER #D-231-88
FOR CLOSED COUR SE COM P ETI TION USE ONLY. N OT IN TEN DED FOR STR EET USE. THE SALE, USE, OR
I NSTALLATION OF THIS PRODUCT M AY ALSO BE I LLEGAL N ATION W I DE UNDER THE FEDERAL
CLEAN AI R ACT (42 U.S.C. § 7522(A)(3))
P age 1 of 22
w w w .w hipplesuperchargers.com
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Summary of Contents for Whipple SUPERCHARGER WK-3500-S1-30
- Page 1 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 W HI P PLE SUP ER CHAR GER I N STALLATI ON M AN UAL -R M A- 2015-2023 DODGE HELLCAT, TRACK HAW K , DUR ANGO, R EDEYE 6.2L SUP ERCHARGED ENGI NE P ART N UM BERS: W K -3500-S1-30, W K -3500-S2-30, W K -3500-S1-32, W K -3500-S2-32, W K -3505-S1-30, W K -3505-S2-30, W K -3505-S1-32, W K -3505-S2-32, W K -3515-S1-30, W K -3515-S2-30, W K -3515-S1-...
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Page 2: Recommended Tools And Supplies
1. Please read the installation manual and verify that all items are present. If you are missing hardware or have any questions, please contact your dealer or Whipple Superchargers before you start the installation. 2. Premium fuel (US 91 octane) is required to prevent spark-knock/detonation under certain operating conditions. Other If fuel of less than 91-octane is present in the countries must meet US 91 octane standards, RON+MON/2. - Page 3 Performance. GASKETS: Whipple has found that the only two options for gaskets are OEM stock stamped steel gaskets (with plastic retainer removed) OR the Cometic AFM coated metal gaskets. The AFM gasket is A chemically blown; compounded nitrile synthetic rubber bonded to an aluminum core with a temperature resistance of over 205* F.
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Page 4: Safety Precautions
I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 SAFETY P RECAUTI ONS CAREFULLY READ THE IMPORTANT SAFETY PRECAUTIONS AND WARNINGS BEFORE PROCEEDING WITH THE INSTALLATION! Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of the individual performing the kit installation. -
Page 5: Common Abbreviations
I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Sym bol K ey Throughout this installation guide you will see the following symbols used: NOTE Used to indicate tips and information to aid in installation, maintenance, or use of the supercharger. CAUTION Used to indicate precautions that must be taken to avoid damage to the supercharger and associated components. - Page 6 , 2023 N OTI CE Installation of Whipple Supercharger products signifies that you have read this document and have agreed to the terms stated within. It’s the purchaser’s responsibility to follow all installation instruction guidelines and safety procedures supplied with the product as it’s received by the purchaser to determine the compatibility of the product with the vehicle or the...
- Page 7 Install the Post SC, pre IC TMAP to the SC lid as shown. Secure using the supplied (1x) 6mm x 14mm HHFCS. Torque to 88 in-lbs using 10mm socket. Install the stock IC temp sensor, using light amount of thread sealant to the Whipple lid port. P age 7 of 22...
- Page 8 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 (Stock fuel rails) Apply grease to both orings on injectors. Reinstall factory locking clip to rail and injector to secure to rail (*failure to do so could cause running issues). Mount stock fuel rail to supercharger using supplied (4x) 6mm x 14mm SHCS, apply light amount of Blue Loctite #243 to threads.
- Page 9 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 (Billet fuel rails) Install the (2x) #2-115 Viton orings to male fitting. Apply grease to oring and slide through female fitting. Install (1x) #3-908 Viton oring to fitting (shown with red arrow). Install banjo fitting to the longer fuel rail (PN# YH06-WPL83-0054).
- Page 10 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Install the supplied -6 ORB with oring to 9.89mm fitting to LH port on SC inlet. Use light amount of grease on oring for ease of installation. Install the supplied -6 ORB with oring to 3/8”...
- Page 11 Using the supplied gasket set (stock Hellcat or Cometic AFM ONLY), install supercharger assembly to engine. Use the supplied (10x) 8mm x 30mm HHFCS bolts to locate SC in place. Lightly run bolts down hand tight DO NOT TORQUE at this time. WARNING: DO NOT RUN PAPER GASKETS! STOCK OR WHIPPLE/COMETIC AFM TYPE GASKETS ONLY! Lightly torque to 42 in-lbs only to slide SC Install the supplied (1x) 10mm x 25 SHCS bolt to front support.
- Page 12 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Torque the 10mm x 25mm HHFCS bolt you previously installed. Use a 16mm socket wrench. Torque to 30 ft-lbs. Install the supplied molded rubber oring to the supercharger oring groove. Install supercharger pulley using the supplied (5x) 6mm x 14mm SHCS.
- Page 13 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Install the stock EVAP hose, rubber 90deg to the 3/8” fitting you previously installed. Connect the stock PCV hose to 15.82mm fitting previously installed. Connect the stock bracket booster hose to the 9.89mm fitting previously installed. P age 13 of 22 w w w .w hipplesuperchargers.com...
- Page 14 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Apply heavy amount of grease to bypass oring. Set supercharger to lid gasket on SC. Carefully set lid in place, apply pressure to front bypass to slide through oring (NOTE: You can see oring from inlet, ensure oring never drags or pinches).
- Page 15 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Install the supplied 18” MAP sensor harness to the post SC, pre-IC MAP sensor connector (back driver side of engine) (#2) connector 4-way (1 =blue/green, 2 = purple/blue, 3 = yellow/red, 4 = purple/yellow). Route to the front of engine and secure to previously installed TMAP in SC lid.
- Page 16 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Install the supplied 22” IC temp sensor extension to stock 2-way connector by cutting the stock connector off 3” from end. Install pigtail using the supplied butt connectors, crimp together, then slide heat shrink over and shrink. Route to front of engine and connect to previously installed temp sensor.
- Page 17 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Install the supplied intercooler outlet ¾” ID hose (#3103183) the factory Y fitting using stock pinch clamp. Connect the (2) outlet hoses to the forward most fittings on each side of the supercharger lid. Secure with the supplied worm clamps on both outlet fittings.
- Page 18 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Reconnect the throttle body 6-way connector. Reinstall Christmas tree retainer to secure harness. Install supplied rubber grommet to airbox from the inside. Install the supplied air tube, using a flat blade screwdriver to pull grommet lip away from air tube.
- Page 19 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Reinstall the wiper motor assembly. Reinstall the plastic wiper motor assembly shielding. Reinstall the (4) factory fasteners to the cowl cross brace using a 13mm socket (2 per side). Before tightening, push the brace back as far as possible for added supercharger clearance, 3mm clearance is required.
- Page 20 I nstallation M anual: Hellcat G5 Upgrade_R16_R M A Last Updated: September 18 , 2023 Reinstall the cabin air filter cover to the plastic cowling. Reinstall the windshield wipers using a 15mm socket. Use the factory (2) marks to center the wipers. Reinstall factory plastic cover. Attach the negative cable to the battery and tighten using a 10mm wrench.
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Page 21: Maintenance And Service
4. Check the supercharger oil level at every engine oil change. Add Whipple SC oil to the supercharger if required. Change the oil in the supercharger every 50,000 miles. Use Whipple SC approved oil only. NEVER OVER FILL SC, SEVERE DAMAGE WILL OCCUR! 5. - Page 22 Last Updated: September 18 , 2023 Your supercharger is warranted by Whipple Superchargers, please see your terms and conditions on the back of your invoice for more information in regards to the limited warranty. NOTE: Whipple Superchargers will not authorize any warranty...
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