Related Manuals for Keba BG3
Summary of Contents for Keba BG3
- Page 1 KeDrive D3-DP Supply unit BG3 and BG4 Operation manual Compact multi-axis system KeDrive D3...
- Page 2 BG1 and BG2 can be combined with the KeDrive D3-DA axis controllers BG3 and BG4 without problems. The addition to the KeDrive D3-DP supply modules BG3 and BG4 of the KeDrive D3-DC capacitance module makes possible usage in even more dynamic applications.
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Page 3: Table Of Contents
Busbars for the supply voltages .................36 4.8.1 DC link supply ..................36 Mechanical installation ............15 4.8.2 Overview of busbars in the group............37 Notes for installation ...................15 3.1.1 Order and arrangement ...............15 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021... - Page 4 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Connection for braking resistor ................38 Certification ......................58 4.9.1 Layout, terminal X30A ................38 A.6.1 CE certification ...................58 4.9.2 Specification, terminal X30A ..............39 A.6.2 UL certification (in preparation) ............58 4.10 Control connections (front panel) ................40...
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Page 5: General
To achieve stated performance features and product characteristics. Prerequisites for usage of the devices from KEBA: KEBA does not accept any liability for injuries, damage or financial losses that result from The documentation on the devices is to be stored so it is legible, accessible at the failure to follow the documentation. -
Page 6: Reference Documents
General General Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Reference documents Order code The article designation provides information about the related variant of the supply unit Note: supplied. You will find the significance of the individual characters of the order code in You will find all reference documents for this device on our web site in the the column on the left. -
Page 7: Rating Plate
In this way the rating plate data can also be seen if the devices are Multiple rated equipment. See instruction manual installed in a row. Year: 20XX JJWWSXXXX Figure 1.1 Hardware rating plate KeDrive D3-DP supply unit (example) Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 General General... -
Page 8: Brief Description
Brief description Scope of supply The scope of supply includes: Note: Only the KeDrive D3-DP supply unit BG3 and BG4 is described in this opera- KeDrive D3-DP supply unit tion manual. Pre-assembled busbar elements for 24 V control supply -U... -
Page 9: 1.11 Support
Mo. - Fr.: 8 a.m. - 5 p.m. (CET) E-mail: helpline@keba.de Telephone: +49 6441 966-180 Internet: www.keba.com Note: You will find detailed information about our services on our web site www.keba.com Service Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 General General... - Page 10 General General Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
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Page 11: Safety
Ambient conditions x Pay attention to the information about the transport, storage and correct operation of the devices stated in the operation manual in "A Appendix". Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021... -
Page 12: General Safety Instructions And Warnings
Only have repairs undertaken by authorised repair shops. Unauthorised repairs could lead to death, injury or damage (see previous sections). The warranty provided by KEBA Pay attention to special safety instructions and warnings that are given here in the document before a will be rendered void. -
Page 13: Misuse
Not approved for usage outside a switch cabinet. Not approved for the generation of high-frequency onboard networks for which For information about the laws, standards and directives applied by KEBA, refer to the the devices are not designed. declaration of conformity. -
Page 14: Declaration Of Conformity
Date: 08/2021 Declaration of conformity l<IE/3/S. EU-Konformitätserklärung EC Dec/aration of Conformity Automation by innovation. Unterzeichnet für und im Namen von KEBA lndustrial Automation Germany GmbH. Signed for and an behalf of KEBA lndustrial Automation Germany GmbH. Unterschrift/ signature: Name/ stiphan'e name:... -
Page 15: Mechanical Installation
It is not allowed to connect KeDrive D3-DA axis controllers BG1 and BG2 directly to a − To obtain the best result for effective EMC installation you should use a KeDrive D3-DP supply unit BG3 and BG4. Should it be necessary to connect axis modules of conductive, well-earthed, chromated or galvanised backing plate. - Page 16 Mechanical installation Mechanical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 D3-DP 301/x BG4 D3-DP 301/x BG3 (1) MotionOne CM controller (6) KeDrive D3-DA axis controller BG3 (1) KeDrive D3-DU controller (6) KeDrive D3-DA axis controller BG3...
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Page 17: Mounting Clearances
The device may suffer irreparable damage if the conditions are not met. x The minimum clearances stated in the figure below apply to all devices (KeDrive D3-DU controller, KeDrive D3-DP supply unit BG3 and BG4 and KeDrive D3-DA axis controller BG3 and BG4). -
Page 18: Cooling The Devices
Cooling air flows unhindered through the device Note: The KeDrive D3-DP supply units BG3 and BG4 are designed for optimal heat dissipation with fans. The speed of the heat sink fans is controlled as a function of the heat sink temperature. -
Page 19: Dimensions, Wall Mounting Model (Housing With Heat Sink)
B (width) H (height) 457.5 489.5 27.4 T (total depth) Figure 3.6 Dimensional drawing, KeDrive D3-DP BG3, for dimensions see Table 3.1 Side clearance Direct butt mounting Screws 5 x M4 9 x M4 All dimensions in mm Table 3.1... -
Page 20: Installation Of Devices For Liquid Cooling
Arrange the devices on the backing plate as per Figure 3.1. Please also provide enough space to the left of the supply unit (BG3 and BG4) for the KeDrive D3-DU controller and the This action is necessary to be able to D3-DP 300/X-004x . -
Page 21: Dimensions, Liquid Cooling Model
3.5.1 Dimensions, liquid cooling model Dimensional sketches, wall mounting BG3 and BG4 (liquid cooling) The liquid cooling model of the devices is in preparation. KeDrive D3-DP Supply unit BG3 Supply unit BG4 Type D3-DP301/C-45.xx D3-DP301/C-90.xx D3-DP301/A-A2.xx Weight 13 kg 13 kg... -
Page 22: Cooling Circuit Connection
Mechanical installation Mechanical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Cooling circuit connection Note: The "liquid cooling" device model is in preparation. flow return Note: The flow and return can be connected as required. The cooling circuit must be bled prior to commissioning. -
Page 23: Electrical Installation
Note: Commissioning (i.e. start-up of intended usage) is only permitted while strictly complying If the KeDrive D3-DP BG3 and BG4 are installed in the axis group, it is with the EMC Directive (2014/30/EU). The installer/operator of a machine and/or system imperative the operation manuals for the other devices (axis controllers BG3 must provide proof of compliance with the protection targets stipulated in the standard. - Page 24 Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Note: Earthing measures If connection cables from other suppliers are used, these cables must as a The devices are to be fastened to a conductive, earthed backing plate. Earthing minimum be equivalent.
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Page 25: Overview Of The Connections
Overview of the connections X30A: BR In the following you will find the layouts of KeDrive D3-DP BG3 and BG4 with the corresponding positions of connectors and terminals. For improved clarity we have added an abbreviation to the designation for the connectors and terminals. -
Page 26: Pe Connection According To Din En 61800-5-1
DC link supply output via busbars See Section 4.8 Connect the PE connections on the supply unit BG3 and BG4, the axis controllers BG3 and BG4 and the controller in a star Each device in the axis group X30A Connection for braking resistor See Section 4.9... -
Page 27: Connection Principle
(9) Star topology earthing (5) KeDrive D3-DC capacitance module (10) Backing plate Figure 4.4 Protective earth conductor connection for the supply unit KeDrive D3-DP Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Electrical installation Electrical installation... - Page 28 Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Overview Supply unit Description Potential Abbrev. connections (11) +24 V +24 V X30A PELV X01C Connection for external braking resistor DC Link+...
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Page 29: Ac Mains Connection (Power Supply)
The AC mains connection is connected to the KeDrive D3-DP supply unit at the connector X01A (L1, L2, L3). The terminals on the BG3 are designed as a knee lever connection, the terminals on the BG4 as studs (M10). For separate interference suppression on the multi-axis system KeDrive D3 system, an optimised mains filter (1) from KEBA can be fitted to the connection X8 (L1, L2, L3) on the supply unit. - Page 30 Connection example, mains supply KeDrive D3-DP BG3 Des. Term. Specification Connection BG3 x 3 x 400-480 V AC x BG3 45 kW: approx. 3 x 100 A current Netz/Line consumption x BG3 90 kW: approx. 3 x 155 A current consumption x Knee lever connection...
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Page 31: Residual Current Device
12 Shield connection rail (e.g. rail for EMC shield clamp and strain 6 KeDrive D3-DA relief from Rittal) Figure 4.9 Connection example, mains supply KeDrive D3-DP BG4 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Electrical installation Electrical installation... -
Page 32: Mains Fuses
Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Operation on TT, TN and IT system Note: In the event of a fault the supply unit can generate DC fault currents without a zero crossing. -
Page 33: 24 V Control Supply
D3-DP 301/x-004x*) KeDrive D3-DP or KeDrive D3-DC The 24 V voltage for the supply of the control sections in the KeDrive D3 system BG3 and BG4 can be provided either By the D3-DP 301/x-004x By an external switched-mode power supply via the 24 DC input (X01C) on the... - Page 34 Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Specification, 24 V DC (X2) for BG3 and BG4 y The power supply unit used must have safe and reliable isolation in relation to the mains as per EN 50178 or EN 61800-5-1.
- Page 35 DC input X01C 230 V AC/ 24 V DC L1 L2 L3 Figure 4.14 Connection example, external switched-mode power supply for D3-DP 301/x-004x Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Electrical installation Electrical installation...
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Page 36: Busbars For The Supply Voltages
Date: 08/2021 Busbars for the supply voltages Note: If other connection elements (busbars) are used KEBA does provide any guarantee for stable, reliable operation. The DC link supply comes from a DC link on the KeDrive D3-DP and is connected to the lower busbar (DC Link +/-) in the axis group (axis controller, capacitance module... -
Page 37: Overview Of Busbars In The Group
The multi-axis system is only allowed to be operated with the cover on the busbars closed! It is also important that the side covers (A) are fitted. Both provide protection against touching bare and live parts. Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021... -
Page 38: Connection For Braking Resistor
The KeDrive D3-DP (BG3 and BG4) in principle requires a braking resistor. An external braking resistor is used. The braking resistor is connected to connector X30A BR on the top of the device. -
Page 39: Specification, Terminal X30A
If the braking resistor is mounted outside the switch cabinet, please provide adequate protection against touching that reliably protects against hot surfaces. For technical data on the design of the braking resistors, see Table A.2 (BG3) and Table A.4 (BG4) in the appendix. -
Page 40: Control Connections (Front Panel)
Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 4.10 Control connections (front panel) Connection example with ext. braking resistor Step Action Comment Make a connection between the connection X40B XC OUT on the... - Page 41 (4) KeDrive D3-DA BG3 Figure 4.20 Connection for the cross-communication and the rt-Ethernet coupler. Figure 4.21 Layout, supply unit (BG3 and BG4) front panel Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Electrical installation Electrical installation...
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Page 42: Specification, Rt-Ethernet Coupler And Cross-Communication
Electrical installation Electrical installation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Key to the supply unit layout 4.10.1 Specification, rt-Ethernet coupler and cross- communication Item Abbreviation Designation Details LED red Supply unit error status (flashing See “5.1 Status indication LED”... -
Page 43: Specification, Connection "State" X20A
Max. 6 bus users module KeDrive D3-DE is connected to this connector. Signals power failure with a 24 Power failure V signal Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Electrical installation Electrical installation... -
Page 44: 4.11.1 Connection Example, Supply Unit
The supply unit does not protect the upstream components A maximum of 8 axis controllers (corresponds to maximum 16 axes) can be (3, 5, 6) against thermal or electrical hazards. Corresponding connected and operated on one supply unit (BG3 or BG4). protective measures are to be taken. -
Page 45: Diagnostics
Significance of the status LEDs KeDrive D3-DP Note: You will find detail on the LED messages in the KeDrive D3 device help (ID. no.: 1400.209B.x). Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Diagnostics... - Page 46 Diagnostics Diagnostics Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
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Page 47: Design Variants
KeDrive D3-DA (BG4); D3-DP 301/x-xx02 (slave) Figure 6.1 Example axis group with two supply units D3-DP 301/x BG4 (master) and D3-DP 301/x-xx02 BG4 (slave), master-slave operation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Design variants... -
Page 48: Dimensions
Design variants Design variants Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 6.1.2 Dimensions Note: The local regulations on cable protection are to be followed! The dimensions of the supply unit D3-DP 301/x-xx02 slave correspond to those of the D3-DP 301/x master BG4. -
Page 49: Connection
KeDrive D3-DA (BG3); KeDrive D3-DA (BG4); Figure 6.3 Example connection of cross-communication with two supply units (KeDrive D3-DP master and KeDrive D3-DP slave), master-slave operation Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Design variants... - Page 50 Design variants Design variants Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Key to connection example Kapazitätsbank Item Designation Mains fuses for DC link supply External switched-mode power supply ZK +/- Mains contactor with protection circuit (optional)
- Page 51 X40A/ IN X40B/ OUT X20A X23A: REL X27A: - Shield connection control cable Mains connection Figure 6.5 Front view of KeDrive D3-DP slave Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Design variants Design variants...
- Page 52 Design variants Design variants Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
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Page 53: Appendix
X8 stated. DC link output DC link voltage [DC] 678 V Continuous current [DC] Table A.1 Technical data, KeDrive D3-DP BG3 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Appendix Appendix... -
Page 54: Technical Data, Brake Chopper Bg3
Appendix Appendix Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Technical data, supply unit BG4 A.1.1 Technical data, brake chopper BG3 Device Unit D3-DP301/x-45.xx D3-DP301/x-90.xx Note: Mains voltage [AC] Until the type test is completed, all technical data are only calculated values... -
Page 55: Technical Data, Brake Chopper Bg4
Damage to the supply unit due to overload in the DC link! x Carelessness may result in significant damage. The maximum overall capacitance of the multi-axis system DC link must not exceed the value stated. Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Appendix... -
Page 56: Ambient Conditions
Appendix Appendix Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Ambient conditions Note: The climatic conditions apply to the device. For this reason they must also be met in the switch cabinet. Ambient conditions... - Page 57 Do not use any combination of materials with contact corrosion such as aluminium and copper in the cooling circuit. A combination of materials can result in leaks and blockages of the cooling lines. Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
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Page 58: Power Reduction At Tunom
(for usage on the KeDrive D3-DP supply unit). The KeDrive D3-DP supply unit BG3 and BG4 conforms to the requirements of the Low Voltage Directive 2014/35/EC and the product standard EN 61800-5-1. Mains filters The KeDrive D3-DP supply unit BG3 and BG4 thus conforms to the requirements for installation in a machine or plant under the terms of the Machinery Directive 2006/42/EC. - Page 59 LR34.168-UR D3-DP301/x-A2.xx LR34.250-UR If the rated power of the KeDrive D3-DP supply unit BG3 and BG4 is not utilised, smaller mains chokes to match the related mains input current can be used. A.10 Braking resistors On this topic, see KeDrive D3 Order Catalogue (ID no.: 1404.204B.x) Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00...
- Page 60 Appendix Appendix Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
- Page 61 DGUV V3 ....................5, 56 Overview ..........................37 Diagnostics ....................45 Dimensional drawing ................19, 21 Dimensional sketches Liquid cooling ........................21 Wall mounting ........................19 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Glossary Glossary...
- Page 62 Glossary Glossary Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Dimensions .................... 19, 21 Disposal ......................8 Documentation Intended use ....................12 Reference documents ......................6 IP10 ......................56 IP20......................56 IP54......................56 Earthing Earthing measures ......................
- Page 63 Safety function ......................15, 56 UL61800-5-1 ....................58 Sequence ..................... 15 Usage Intended use ........................12 Serial number ....................7 Misuse ..........................13 Shielding Shielding measures ......................23 Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Glossary Glossary...
- Page 64 Glossary Glossary Operation Manual Supply Unit KeDrive D3-DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021 Wall mounting....................18 Dimensions ......................... 19...
- Page 65 Operation Manual Supply Unit KeDrive D3 DP BG3 and BG4 ID no.: 1804.201B.0-00 Date: 08/2021...
- Page 66 Czech Republic • Turkey • USA Copyright © 2021 KEBA All rights reserved. All content of the documentation, in particular the text, photographs and graphics it contains are protected by copyright. The copyright lies, unless otherwise expressly stated, with KEBA Industrial Automation Germany GmbH.
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