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Related Manuals for WIVAMAC DB1000 2.1
Summary of Contents for WIVAMAC DB1000 2.1
- Page 1 Operation manual WIVAMAC Lathes ® DB1000 2.1 DB1000 2.2 Willy Vanhoutte BV. Industriepark Noord 12 B-8730 Beernem Tel: +32-(0)50 78 17 94 Fax: +32-(0)50 78 19 64 Email: info@wivamac.com www.wivamac.com Web: Operation manual page 1 / 26...
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Page 2: Table Of Contents
CONTENT CONTENT GENERAL NTRODUCTION IABILITY ARRANTY EFORE PUTTING INTO USE XPLANATION OF SYMBOLS USED IN THIS MANUAL ICTOGRAMS 1.5.1 Command signs 1.5.2 Danger signs DECLARATION OF CONFORMITY TRANSPORT, STORAGE, MOUNTING AND DISMANTLING OR MOVEMENT OF THE LATHE 7 ONDITIONS SSEMBLY DISMANTLING OR MOVEMENT 3.2.1 Delivery of your lathe... - Page 3 5.3.2 Special precautions for all lathes: – B HANGING THE PEED RIVE INSTALLING & REMOVING DRIVE & TAIL CENTRES USING THE SPINDLE LOCK MOUNTING AND REMOVING CHUCKS & FACEPLATES SING PINDLE NDEXING OTATING THE EADSTOCK FOR ARGE DIAMETER URNING SAFETY INSTRUCTIONS 10 GENERAL MAINTENANCE INSTRUCTIONS 10.1 &...
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Page 4: General
HE MANUFACTURER DECLINES ALL RESPONSIBILITY IF THIS MANUAL HAS NOT BEEN READ OR THE INSTRUCTIONS THEREIN HAVE NOT BEEN APPLIED Liability - Warranty The WIVAMAC ® lathes are guaranteed for a period of 5 years on the mechanical parts and 3 years on the electrical equipment. -
Page 5: Explanation Of Symbols Used In This Manual
Explanation of symbols used in this manual SUGGESTION OR RECOMMENDATION TO PERFORM TASKS AKE NOTE COMMENTS WITH REFERENCE TO POTENTIAL PROBLEMS AUTION INDICATES DAMAGE TO THE PRODUCT IF NOT WORKED CAREFULLY ARNING INDICATES DAMAGE TO THE USER OR THE PRODUCT IF THE PROCEDURES ARE NOT CAREFULLY FOLLOWED ORTAL DANGER CAN IMMEDIATELY THREATEN THE LIFE OF THE USER... -
Page 6: Declaration Of Conformity
Industriepark Noord 12 B-8730 Beernem Belgium Declares that the machine as described here below: Lathe Number: …………………… Model: DB1000 2.1 - DB1000 2.2 Power: 750W/1HP 1.500W/2HP Comments/options: ……………………………………………………………………………… Year of manufacture: ..... HAS BEEN MANFACTURED IN ACCORDANCE WITH THE FOLLOWING EUROPEAN GUIDELINES: 2006/42/EG –... -
Page 7: Transport, Storage, Mounting And Dismantling Or Movement Of The Lathe
Lathe bed, “A” frame stand Headstock sub-assembly and electrical equipment, built-in for DB1000 2.1 and in a separate electrical cabinet and control box for DB1000 2.2 Tailstock Banjo and Toolrest In addition to the readily-identifiable principal components of the lathe, the following items will normally be shipped in a separate accessories carton(s) unless already installed. -
Page 8: Assembling The Lathe
3.2.3 Assembling the lathe BED, SUPPORT, AND ADJUSTABLE FEET Fasten the adjustable feet (E) to the support according to photos below. The M10 self locking nuts (C) are located on the inside, the M10 x 30 bolts (A) and M10 washer (D) on the outside. The M10 x 70 adjustment bolt (B) is also located on the inside. - Page 9 Screw the bolt (A) into the plate (C). Screw the bolt fully home, but do not use any implements to tighten it in place. For DB1000 2.1: Completely open the access door and locate the section of M16 studding (H), approximately 200 mm in length.
- Page 10 Fix the enclosure with the 2 nuts. Connect the cable from the motor to the frequency converter via the blue plug. Connect the speed sensor cable to the frequency controller. For the DB1000 2.1 models the frequency converter is built into the headstock. TOOLREST SADDLE (BANJO)& TOOLREST To fit the saddle (A) to the lathe bed is simply a matter of sliding it on from the tailstock end of the bed.
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Page 11: Specifications
Align with MT2 double conical shaft By using a double conical shaft (available from ® www.willyvanhoutte.com WIVAMAC Product reference: DBDBLCN) a perfect alignment can be achieved. Position the double conical shaft in the tailstock. Make sure the headstock is loose enough so that it can rotate freely in the position where it will be fastened. -
Page 12: Technical Specifications
Improper use: turning metal or synthetic objects which do not exhibit the same cutting properties as wood. The processing of materials by which hazardous substances (fumes) are released with the processing. Technical specifications DB1000 2.1 DB1000 2.2 4.2.1 Specifications Speed: Min- Max [Rev/min] V: Vario 150 –... -
Page 13: Physical Working Environment
When used intensively, however, account must be taken of an increased risk of explosion. In this case, the dust extraction in its entirety should be constructed to be anti-static. EXAMPLE OF VACUUM CLEANER SET Physical working environment. HE WORKPLACE MUST BE SUFFICIENTLY VENTILATED AND LIT HE LATHE MUST ONLY BE USED IN SUITABLE PREMISES HE LATHE IS NOT SUITABLE FOR USE IN AN EXPLOSIVE ENVIRONMENT Environmental conditions:... -
Page 14: Installation And Putting Into Service
EXPOSURE TO WOOD DUST MAY CAUSE BODILY DISCOMFORT AND COMPLAINTS. Some of these are merely annoying, sneezing and coughing for example. But the consequences may also be more serious. Some people react allergically or get asthma after exposure to wood dust. In addition, there is growing evidence that prolonged exposure to wood dust may cause a particular form of cancer of the nose and paranasal sinuses. -
Page 15: Electrical Connection
Electrical connection Connection voltage: 230V / Single Frequency : 50-60 Hz Power: 1PK/750W, 2PK/1.500W, 3PK/2.250W The difference between the nominal and mains voltage may only amount to 5%. The necessary fuses, earth-leakage switch and overvoltage protection need to be attached to the power supply. -
Page 16: Emergency Instructions
Immediately press emergency stop in emergencies Operation 5.3.1 Operation of lathe with Vario-system DB1000 2.1 Make sure the door of the headstock is closed and locked with the special key. Put this key in a safe place. Plug the power cord into the outlet. - Page 17 2) Control: Start button “1”: The lathe will start and accelerate to the latest set speed (speed will depend on the position of the belt on the pulleys, see 4.2.1). The machine will accelerate to the latest set speed in 6sec.
- Page 18 Non observance of these precautions can result in injuries. Changing the Speed – Belt Drive All Wivamac ® lathes are equipped with a manual speed change transmission using a series of step pulleys of differing diameters.
- Page 19 Before using any such equipment in the lathe, plug the hole to provide a surface against which the knockout bar can bear. A knockout bar is supplied with Wivamac ® lathes to enable Morse-taper equipment to be removed from the headstock and tailstock.
- Page 20 8 MOUNTING AND REMOVING CHUCKS & FACEPLATES In addition to the option of mounting equipment using the Morse taper throat of the headstock, the spindle also features an M33 x 3.5 mm screw thread. The thread is right- handed. This is a commonly-used thread for lathe equipment and means that a wide selection of equipment is available to fit onto the spindle.
- Page 21 The spindle is fixed at the desired positions by using the spindle locking pin inserted through the bush on the rear of the headstock casing, as shown in the photograph. Put the lock pin into the hole and rotate the spindle slightly with the hand wheel until the pin is felt to drop into the hole in the indexing ring.
- Page 22 SAFETY INSTRUCTIONS Only personnel that have had the necessary education and training may operate this machine. Before operating the machine, one must first have read and understood these instructions. The operator must wear the prescribed personal protective equipment at all times. ...
- Page 23 EFORE CARRYING OUT ANY WORK ON THE LATHE THE PLUG MUST BE REMOVED FROM THE POWER OUTLET AND THE POWER SUPPLY DISCONNECTED AND ONE SHOULD WAIT UNTIL ROTATING PARTS HAVE COME TO A COMPLETE STOP Risks Prevention measures Bodily injury Prior to using the machine, first read the manufacturer’s instructions.
- Page 24 10 GENERAL MAINTENANCE INSTRUCTIONS ALWAYS SWITCH OFF THE POWER SUPPLY REMOVE THE PLUG FROM THE PLUG SOCKET. In no case should the installed safety devices be tampered with. When removing guards or safety devices for repair or maintenance, always replace these before releasing the machine.
- Page 25 1. Switch off power and disconnect the lathe from the power supply. Remove any workpiece, chuck, faceplate or other equipment mounted on the lathe spindle. 2. Raise and secure the motor so that the drive belt is not tensioned. Slip the drive belt off the forward end of the motor pulley so that it hangs free from the upper (spindle) pulley.
- Page 26 The plastic components should be separately removed. The metal components can be scrapped. PRODUCT SPECIFICATIONS The specifications in this document are not binding. Wivamac ® reserves the right to change the machines and specifications hereof without prior notification.
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