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General Measure AF-25K User Manual

Automatic quantitative unit
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AF-25K / AF-50K
Automatic quantitative unit
User's manual
Ver A5

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Summary of Contents for General Measure AF-25K

  • Page 1 AF-25K / AF-50K Automatic quantitative unit User’s manual Ver A5...

  • Page 2: Table Of Contents

    Content 1. overview ....................1 Product parameters, functions and features ......... 1 Product parameters ............1 1.1.1 Product features ..............1 1.1.2 Product features ..............2 1.1.3 The working principle of .............. 2 Main purpose and scope of application ........2 2.
  • Page 3 3.4.3 Requirements for equipment installation and maintenance ... 9 3.4.4 4. Product size ..................10 External dimensions of AF-25K ..........10 External dimensions of AF-50K ..........12 5. Electrical connections ................14 Air supply connection ..............14 Electrical connections ............... 14 5.2.1...
  • Page 4 The Quick Mode Parameters interface says ....... 56 Calibration interface description ..........57 Step of weight calibration ............59 Material calibration steps ............59 7.10 Description of switch quantity interface ........61 7.11 Control Parameters screen Description ........69 7.12 Communication Parameters screen description .......
  • Page 5 Shenzhen General Measure Technology Co., LTD. All rights reserved. Without the permission of Shenzhen General Measure Technology Co., LTD., no unit or individual shall reproduce, disseminate, transcribe or translate into any other language version in any form or means. As our products are constantly improving and updating, we reserve the right to modify this manual at any time without prior notice.

  • Page 6: Overview

    AF-25K/50K 1. overview AF-25K /AF-50K is an automatic quantitative unit suitable for quantitative packaging of granular materials. The feeding mechanism adopts the mode of "motor + vibration feeder" to realize multi-stage feeding, and the unloading is driven by cylinder to realize rapid unloading.The product has the characteristics of high speed, high precision and wide range,...

  • Page 7: Product Features

    1.3 Main purpose and scope of application AF-25K /AF-50K automatic quantitative unit is mainly used for quantitative packaging of granular materials, weighing range is 25kg and 50kg, and can be used together with...

  • Page 8: Precautions For Safe Use

    AF-25K/50K 2. Precautions for safe use 2.1 Safe operation Before installing and using the product, read the product instruction carefully and have the equipment tested by professional personnel Basic Safety Instructions 2.1.1 The power supply meets the requirements of this manual, and the equipment grounding meets the requirements.
  • Page 9 6. For the electrical and electronic system, it is not allowed to modify, replace or carry out any other non-standard operation; Any updates or modifications must be made by General Measure technologies. 7. Wear safety helmets and other protective devices when maintaining equipment, especially when entering the packaging area.

  • Page 10: 3．Product Installation And Transportation Protection

    AF-25K/50K 3．Product installation and transportation protection 3.1 The overall appearance and mechanism of the product are introduced Overall appearance Lifting ring: used for lifting during equipment installation. Feeding port: the material to be weighed enters the scale body. Feeding motor: the main function of weighing is to control the feed quantity.

  • Page 11: The Installation Conditions

    AF-25K/50K 3.2 The installation conditions 3.2.1 Equipment installation basis and installation conditions 1. Temperature: -10~40℃ 2. Humidity: not more than 90% R.H. 3. Power supply: AC110~260V, 50Hz/60Hz, about 500W. 4. Air source: 0.4~ 0.5mpa 1.2m³ /h. 5. Installation plane: horizontal solid steel support frame.

  • Page 12: Spare Parts For

    2. Unpack the device and check whether the accessories are complete and whether the device package is intact. 3. Original General measure Technologies must be used. The company is not responsible for the loss caused by using other parts. If you have any questions, please don't hesitate to contact us .

  • Page 13: Remove Transport Limit Protection

    AF-25K/50K 3.4.3 Remove transport limit protection This product is designed to prevent sensor damage during transportation. The method of disassembling and inverting the metering bucket inside the scale frame is adopted. After receiving the product, it is necessary to install the metering bucket.

  • Page 14: Requirements For Equipment Installation And Maintenance

    AF-25K/50K 6. Connect the discharge cylinder air pipe. 7. Install the door panel. 3.4.4 Requirements for equipment installation and maintenance 1.The operator must accept the company's skill training and safety education, and hold a work permit. 2.The personnel responsible for operating the machine must read and fully understand the operation manual.

  • Page 15: Product Size

    AF-25K/50K 4. Product size Product size unit: mm 4.1 External dimensions of AF-25K...
  • Page 16 AF-25K/50K...

  • Page 17: External Dimensions Of Af-50K

    AF-25K/50K 4.2 External dimensions of AF-50K...
  • Page 18 AF-25K/50K...

  • Page 19: Electrical Connections

    AF-25K/50K 5. Electrical connections 5.1 Air supply connection Air source inlet φ6 air pipe, air source standard: 0.4~ 0.6mpa 2m³/h 5.2 Electrical connections Insert the single-wire 220V power plug into the onsite power socket. The internal layout of the electric control box is shown as follows:...

  • Page 20: External Interface Definition

    AF-25K/50K The PCB interfaces are defined as follows: External interface definition 5.2.1 1：Power cord port, 24V power port of the instrument (24V+, 24V -). 2: Motor control port 1, (M1_24V+: 24V positive, M1_24V -: 24V negative, PU1: pulse, DR1: direction, ZT1_1: origin detection input, ZT1_2: feeding door opening limit), can also be used as a common IO port, currently used for feeding motor control.

  • Page 21: Switching Value Interface Wiring Description

    AF-25K/50K LAN: The network interface can be used for networking and data transmission. IO-24V: Internal use. . Switching value interface wiring description 5.2.2 Switching value interface diagram The switching value adopts photoelectric isolation method. If users need to use a switching interface, they need to provide and connect to a DC24V power supply.
  • Page 22 AF-25K/50K Schematic diagram of input interface Schematic diagram of output interface Wiring diagram of user input and output ports The functions of the input and output ports can be customized. To achieve bag loosening, achieve linkage with the bagging machine, achieve dual scale interlocking and other...

  • Page 23: The Modbus Address Table

    AF-25K/50K 6. The Modbus address table The Modbus address table When Modbus RTU is selected for the serial port and Modbus TCP/IP is selected for the network port in the [Communication Parameters], and the communication parameters are consistent with the settings of the upper computer, the MODBUS-RTU protocol is used for communication.
  • Page 24 AF-25K/50K . 09 ~. 15 keep . 00 . 01 Before loading . 02 Quickly add . 03 To add . 04 Slowly add . 05 Constant value . 06 Super poor . 07 Owe less 40004 00003 Instrument status 2 .
  • Page 25 AF-25K/50K 00：No alarm 01：Batch to complete 02：Clear out of range (2s) 03：Unstable at zero clearing (2s) 04：Target value 0 cannot start (2s) 05：Pause the gap 06：keep 07：Disable zero clearing operation in operation (2s) 08：Overage and underage alarm 09：keep 10：keep 11：Discharge fault...
  • Page 26 AF-25K/50K 40011 00010 Number of preset Initial value: 0. The value ranges from 0 to packets remaining 99999 40012 00011 40013 00012 Unlike 40001, this register is not subject to constant weight retention Current gross weight Switch control, when the switch is on, even...
  • Page 27 AF-25K/50K 00054 Weight unit is system unit, updated at the end 40055 of unloading 40056 00055 Actual packing time (including waiting time) 40057 00056 40058 00057 Theoretical packing time (Not including waiting 40059 00058 time) 40060 00059 Delay before feeding...
  • Page 28 AF-25K/50K 00076 Theoretical packing 40077 speed 40078 00077 Signed double word, uncombined mode: packet result - packet target value. 00078 deviation Combination mode: the first time, fixed at 0, 40079 the second time: combined total result-set the target value Number of speed sampling packets Initial value: 6.
  • Page 29 AF-25K/50K 00107 Material gain The value ranges from 0 to 999999, calibration expressed in grams 40108 (Input weight) 40109 00108 Default 3 decimal points, unit: millivolt Absolute Millivolt (read only) If the value is 12345, it means 12.345 40110 00109...
  • Page 30 AF-25K/50K 40201 00200 unit Initial value: 1,0: g;1 kg;2: t;3: b 40202 00201 The decimal point Initial value: 3. The value ranges from 0 to 4 40203 00202 Dividing the value Initial value: 1. Range: 1, 2, 5, 10, 20, 50...
  • Page 31 AF-25K/50K 40212 00211 Reset the scope Initial value: 10. Range: 0 to 99, unit: % 00212 Sentenced to Initial value: 5. Range: 0 to 99, unit: D 40213 stabilizing range 00213 Sentenced to Initial value: 300. The value ranges from 100...
  • Page 32 AF-25K/50K Value, and then start unloading delay time, when the time is up, close unloading After entering the discharging delay, there is no need to distinguish the weight. 00225 Discharge delay Initial value: 200. The value ranges from 0 to...
  • Page 33 AF-25K/50K 40302 00301 The formula, Initial value: 1. The value ranges from 0 to 20 40303 00302 Initial value: 0. The value ranges from 0 to The target 999999, expressed in grams 40304 00303 40305 00304 Initial value: 0, range: 0 to maximum range,...
  • Page 34 AF-25K/50K Overtime and Initial value: 0. The value ranges from 0 to 40325 00324 undertime alarm 99999, expressed in milliseconds Pause switch over and Initial value: 0. Range: 0 to 1 40326 00325 under difference Initial value: 1, Combined mode (read...
  • Page 35 AF-25K/50K Slow addition of Initial value: 1, range: 1~ 9 40336 00335 feeding 40337 00336 Breaking weight: Cutting off the slow Initial value: 1000, range: 0~ 999999 40338 00337 opening of the flow Slow flow break and Initial value: 2000, range: 2000~ 30000...
  • Page 36 AF-25K/50K I05: Feeding allowed (2-ZT1) 00409 40410 I06: Unloading allowed (2-ZT2) 00410 40411 I07: Clear alarm I08: keep 00411 40412 I09: Open/close unloading door 00412 40413 [originally manual unloading Function, switch discharging output 00413 40414 state] 40415 00414 I10: Manual unloading...
  • Page 37 AF-25K/50K I26: limit point of unloading stepping motor. I27: jam I28: Servo motor alarm I29: Double scale interlock input I29: AB interlock input I30: Unloading servo alarm 40416 00415 OUT1 Output definition list: O00: No definition 40417 00416 OUT2 Run O01:...
  • Page 38 AF-25K/50K O19 Discharging PWM[only available at OUT7/OUT8] O20: Feeding servo alarm output O21: Fixed value completion O22: AB interlock output O23: Unloading servo alarm output O24: Unloading status output Initial value, 1,0: off;1: charging PWM;2: 40426 00425 PWM1 function unloading PWM Initial value, 0,0: close;1: charging PWM;2:...
  • Page 39 AF-25K/50K Write: 1, read: 1: fast add is valid, 0: fast add 40438 00437 Quickly add manually is invalid Manually removing Write: 1, read: 1: cleaning effective, 0: 40439 00438 mixture cleaning ineffective Manual maximum Write: 1, read: 1: fast add is valid, 0: fast add...
  • Page 40 AF-25K/50K Read) Serial port 1Modbus double word mail 40505 00504 Initial value, 0,0: ABCD, 1: CDAB Memory order (read only) 40506 00505 Serial port 2 Slave Initial value, 1. Range: 1 to 99 machine number Serial port 2 Initial value: 0,0: Modbus-RTU, 1: Modbus-...
  • Page 41 AF-25K/50K Network port IP group 40518 00517 0~255 Network port IP group 40519 00518 0~255 40520 00519 Network port number 0-~65535 0：Modbus-TCP/IP Network interface 40521 00520 communication 1：Minicenter protocol 2：Web High and low byte 0：AB-CD 40522 00521 order of network 1：CD-AB...
  • Page 42 AF-25K/50K 40708 00707 40709 00708 40710 00709 40711 00710 4 bytes, unsigned number, such as Version number (read converted decimal value to Only) 40712 00711 123456, 12.34.56, range: 0 to 999999 Compile date: year 40713 00712 2000 ~ 2099 (read only)
  • Page 43 AF-25K/50K 9 Reset adaptive statistics Read: 0 40720 00719 keep 40721 00720 Enable/disable USB 1: USB is enabled. 0: USB is disabled The USB device is 0: the USB device is connected. 1: the USB connected (only device is not connected...
  • Page 44 AF-25K/50K 41207 01206 Total cumulative weight (lower 9 digits) 41208 01207 Dedicated address for quick plus fixed value prediction Quickly add forecast 43001 03000 Read-only, unit g increments 43002 03001 Weight at the time of Read-only, unit g forecasting 43003...
  • Page 45 AF-25K/50K Fast Mode Sample The difference between the base weight and 43018 03017 Weight (Constant the exact fixed weight, in g Weight Difference) Quick mode setting When Quick Mode is enabled, this value is 43019 03018 time used instead of the fixed time...

  • Page 46: Touch Screen Operation Instructions (Optional)

    AF-25K/50K 7. Touch screen Operation Instructions (optional) 7.1 Login screen Interface Description: The interface is displayed after startup and before login. Operating instructions for buttons and operation boxes (applicable to all operating interfaces of the device): Click this button to enter the parameter setting interface.

  • Page 47: Touch Screen Login Permission Description

    AF-25K/50K Click this button to start and stop the device. Click this type of operation box to modify this value. Click this type of operation box to select and set this definition. Click this type of operation box to perform corresponding operations.
  • Page 48 AF-25K/50K 4: Weight display area, display the current weight and weight unit, if the weight overflow or sensor overflow, there will be text prompt in this area, such as: "weight overflow", "weight overflow", etc. 5: Login user selection area, showing all users that can be selected.

  • Page 49: Main Interface Description

    AF-25K/50K 7.3 Main Interface description Note: The related operating interfaces of AF-25K and AF-50K are the same except for the different parameters related to weight. All the following interfaces take The AF-5K as an example. Interface description: 1. Current weight and equipment status, where: 1）Communication status.

  • Page 50: The Parameter Setting Page Is Described

    AF-25K/50K For specific operation methods, please refer to Chapter 7.1 "Operating Instructions for Buttons and Operation Boxes". 7.4The parameter setting page is described Interface description: parameter illustrate basic parameters of the product can be set, such as zero Working clearance range, zero clearance time, unloading mode and so...
  • Page 51 AF-25K/50K schedule, after completing the scale number, if meet the needs of users, the user can press the save button, will automatically adjust the data as the current formula value after the nc data, if give up, The debugging data is restored to the factory default data.

  • Page 52: Description Of Working Parameters

    AF-25K/50K Displays the current touch screen software version and control System board software version. You can also update the control board information program using the USB flash drive (for details, see 7.14 USB Flash Drive Upgrade Description). Users can also reset the parameters, time and screen display related Settings.
  • Page 53 AF-25K/50K equal to the set value of this parameter. For example, if the start reset times additional reset times are 2, then after starting, the second and third scales are all reset before feeding. When it is necessary to reset (whether it is an automatic reset...
  • Page 54 AF-25K/50K Fixed value weight display remains unchanged until the unloading is completed. weight maintenance If the device is turned on during operation, the device will Adaptive switch automatically adjust the scale based on the adaptive level. Adaptive& It can be divided into five levels: Zero level is the best speed, first...
  • Page 55 AF-25K/50K Fixed value You can choose to not pause the timeout alarm, only pause the three guarantees alarm, continue to alarm and wait for stability, and timeout continue to alarm and pause. processing zero point (plus the part that has been cleared from zero) and has a large weight.If it is equal to 1.2 times the upper limit of the...
  • Page 56 AF-25K/50K rapping times Effective time of Effective time of rapping output, initial value: 0.5; Range: 0.0~9.9. unloading and Unit: s vibrating Discharge rapping interval The interval time between each rapping, initial value: 0.5; Range: time 0.0~9.9. Unit: s Operating Working frequency of discharge motor, initial value: 10; Range: 1-50...
  • Page 57 AF-25K/50K remaining batches: Forced use of When turned on, enters the three-level feeding mode. three-level feeding: AB interlocking Single scale. When using dual scale interlocking, set the parameter of A scale to interlocking A scale, and set the parameter of B scale...

  • Page 58: Description Of Formula Parameters

    AF-25K/50K 7.6Description of formula parameters Recipe Parameter Example Diagram (3 Pages) Parameter Description: parameter illustrate A quantitative weight is required. Target value Fast acceleration During the quantitative process, if the weighing value is ≥ the target value - fast acceleration advance, the fast acceleration will be turned advance off.
  • Page 59 AF-25K/50K Unloading time The unloading signal output stops after this time. During the quantitative process, if the weighing value is less than or equal to the zero zone value, the unloading delay timer will be Zero zone value activated. The number of the current recipe.
  • Page 60 AF-25K/50K time Maximum replenishment The maximum replenishment frequency of the equipment. frequency Over/under A switch that enables the over/under tolerance detection function. tolerance switch During the quantitative process, if the weighing value is greater than Over tolerance the target value+over tolerance value, it is considered over tolerance.

  • Page 61: The Quick Mode Parameters Interface Says

    AF-25K/50K of cut-off safety Flow safety opening. If it is less than this value, it will directly turn off the fast acceleration and jump to the slow acceleration opening This opening ensures that the material will not become overweight Safety opening when it is immediately flushed down when it comes back in.

  • Page 62: Calibration Interface Description

    AF-25K/50K Fast mode sampling The fixed value predicts how long the base weight will be delay sampled after the droplet is closed Fast mode sampling The value of the drop calculated in fast mode drop Quick mode setting The number of sample packets in fast mode, this time will be...
  • Page 63 AF-25K/50K Interface specification: parameter illustrate Unit The fixed value is kg Minimum score 1 2 5 10 20 50 Optional. Display mode of there are three options: when the current weight is greater than: maximum range + 9D, maximum range *120%, and maximum range overrange *150%, the device will prompt weight overflow.

  • Page 64: Step Of Weight Calibration

    AF-25K/50K 7.9 Step of weight calibration 1. Zero point calibration: empty the hopper and close the discharge door.Click "Zero point Calibration" after the weight is stabilized. During the calibration process, the weight display area above will display the calibration result, and stability will be displayed after successful calibration.
  • Page 65 AF-25K/50K C. Click the input box of "Compound weight", enter the weight of the material obtained by the compound weight, and click "Material Calibration" for calibration. Wait until the calibration succeeds.After successful weight calibration is completed, exit the menu. For specific operation methods, please refer to Chapter 7.1 "Operating Instructions for...

  • Page 66: Description Of Switch Quantity Interface

    AF-25K/50K 7.11 Description of switch quantity interface Switching Quantity Example Diagram (3 Pages) Parameter Description: parameter illustrate Input ports (IN01, IN02, IN03, IN04, IN05, IN06, IN07, IN08) can be customized by customers (PWM1-ZT1_1, PWM1-ZT1_2) is fixed as the photoelectric signal of the motor in place;...
  • Page 67 AF-25K/50K The default setting for DR2 is slow acceleration, while the default setting for PU2 is unloading (DR1, PU1, DR2, and PU2 are fixed to the motor direction and pulse when the corresponding PWM port function is set to motor control) Impulse output, cannot be set.
  • Page 68 AF-25K/50K Function, switch discharging output state] I10: Manual unloading I11: Manual slow add I12: Manually add I13: Manual fast add [by fast open open The door] I14: Manual cleaning [open according to the maximum opening The door] ZT1_1 I15: Start/stop (double edge: effective edge, Start;Invalid edge, stop)
  • Page 69 AF-25K/50K I24: feeding stepping motor limit point. I25: Unloading stepping motor origin. I26: limit point of unloading stepping motor. I27: jam I28: Servo motor alarm I29: Double scale interlock input I29: AB interlock input I30: Unloading servo alarm Output definition:...
  • Page 70 AF-25K/50K O13: Once packing is completed (unloading is completed After output 1s clock) O14: stop O15 unloading step motor direction O16 Discharging motor running/forward O17 discharging motor reverses O18 feeding PWM[only AVAILABLE for OUT7/OUT8] O19 Discharging PWM[only available at OUT7/OUT8]...
  • Page 71 AF-25K/50K 2.Allowing unloading mode A: Set IN1 as unloading allowed, OUT1 as fixed value completion, and OUT2 as unloading. When the external judgment is completed and the self preparation is completed, the unloading permission is given. After receiving the effective unloading, it indicates that the unloading permission has been received by the packaging scale, and the unloading permission is turned off.
  • Page 72 AF-25K/50K permission output at the same time, and the unloading permission signal will be output again after the packaging is completed, so that the cycle continues to operate. The wiring refers to the figure above, and OUT2 does not need to be wired.
  • Page 73 AF-25K/50K...

  • Page 74: Control Parameters Screen Description

    AF-25K/50K 7.12 Control Parameters screen Description Interface specification parameter illustrate Prohibition time for fast, medium, At the beginning of quantification, to avoid overshoot, weight judgment is not performed at this time. Fast acceleration, medium and slow acceleration, and slow acceleration are always effective...
  • Page 75 AF-25K/50K Reducer The reduction ratio of the current reducer. reduction ratio Maximum angle the maximum opening angle of the current feeding gate. of feeding gate Maximum opening degree To protect the motor, the maximum opening degree allowed after starting the motor is allowed.

  • Page 76: Communication Parameters Screen Description

    AF-25K/50K Opening Slow heater the current slow heater opening degree value. opening degree For specific operation methods, please refer to Chapter 7.1 "Operating Instructions for Buttons and Operation Boxes". 7.13 Communication Parameters screen description Example diagram of communication parameters (2 pages)

  • Page 77: Historical Data

    AF-25K/50K Data format. Initial value; 1-8-E-1 (8-bit data bit-even parity - 1-bit Byte Format stop bit;) Modbus high and low words The order in which high words come Double word first is AB-CD, and the order in which low words come first is CDAB.
  • Page 78 AF-25K/50K Automatic Refreshes data. refresh/Manual refresh You can export historical data. Usb disk export Clear data Clear historical data. Historical Data Can view historical data saved on HMI (HMI) Historical data Can view historical data saved on the controller (controller)

  • Page 79: Description Of Automatic Balance Adjustment Interface

    AF-25K/50K 7.15 Description of automatic balance adjustment interface Interface description: parameter illustrate Material You can set the material number and name No./Name Recipe Number/Target Set the recipe number and target value Value: Adaptive& There are four levels in total, with Level 0 being the fastest, and the...
  • Page 80 AF-25K/50K opening Two or three levels of feeding, automatically set by the system Feeding Level based on the target value Quick charging the opening of the fast charging door. opening Medium feeding the opening of the medium feeding door. opening Slow feeding the opening of the slow feeding door.

  • Page 81: Describes The User Management Interface

    AF-25K/50K 7.16 Describes the user management interface Interface description: Displays the current logged-in user, can change password and set automatic logged-in. The user level of this system is divided into four levels, from high to low: reserved user (used by manufacturers), engineer, administrator and operator.

  • Page 82: System Information Interface Description

    AF-25K/50K 7.17 System information interface description System information 1 figure System information 2 figure...
  • Page 83 AF-25K/50K System information 3 figure Interface description: System information 1 Shows the device information diagram.You can see the device name, model number, software version, manufacturer, technical support number, and so System info 2 shows the restoration of factory Settings.Engineers and reserved users can reset all parameters.Specific instructions are as follows:...
  • Page 84 AF-25K/50K This operation is very important and cannot be performed unless necessary.If the operation is necessary, please contact the company and complete under the guidance of professional personnel.

  • Page 85: Basic Function Description

    AF-25K/50K 8. Basic Function description 8.1 Basic running process After the external input running signal is effective, the equipment enters the running state and begins the automatic quantitative process.The specific process is as follows: 1. Judgment before starting, whether the target value is set reasonably, whether the size of the feeding door needs to be adjusted, etc.

  • Page 86: Common Failure Analysis And Troubleshooting

    AF-25K/50K If the feeding result is less than the target value - underdifference value, it is judged as underdifference, and the over-underdifference alarm signal is output. When the overgap occurs, if the overgap suspension switch is opened, the controller will temporarily schedule the packaging operation, prompting the overgap suspension and waiting for the user to process.

  • Page 87: Maintenance And Warranty

    AF-25K/50K 1.Weight sensor failure 1.Check the sensor and replace if 2.Not cleared before use necessary The weight 3.Equipment not 2.Stop reset is not up to calibrated 3.recalibrate standard 4.Incomplete unloading 4.Increase discharge time appropriately 1.U disk is damaged 1.Replace the U disk Data 2.The USB interface of...
  • Page 88 AF-25K/50K  Do not follow the operation instructions  Installation without professional guidance  Make structural changes to the equipment  Unauthorized damage to equipment  Programming and operation errors  Natural equipment damage...

This manual is also suitable for:

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