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Summary of Contents for Halma PERMA PURE Baldwin 5210
- Page 1 PERMA PURE LLC Baldwin™-Series Model 5210 Thermo-Electric Cooler User’s Manual PERMA PURE LLC 8 Executive Drive ▪ P.O. Box 2105 ▪ Toms River, NJ 08754 (732) 244-0010 ▪ (800) 337-3762 ▪ fax (732) 244-8140 ▪ www.permapure.com ▪ info@permapure.com...
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Page 2: Table Of Contents
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 2 of 21 Contents Introduction ........................3 General description ......................4 Specifications ........................6 Connections ........................6 Important Safety Warnings ....................7 Installation ........................8 Hardware required for installation ..................8 Mounting ........................ -
Page 3: Introduction
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 3 of 21 Unpacking Perma Pure has made every effort to ship you a high quality product that has been thoroughly inspected and tested. It has been carefully packed to ensure that it arrives at your facility in good condition. -
Page 4: General Description
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 4 of 21 General description Sampling combustion product stack gas or exhaust from internal combustion engines requires a method to remove the moisture from the sample, without removing the gas compounds of interest. The Baldwin-Series Classic TE Cooler is an ideal way to decrease the dew point of combustion gases to a repeatable, stable, constant low dew point. - Page 5 Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 5 of 21 Figure 2: Heat Exchanger, Impinger and Heat Sink The sample gas is passed to the cooler via the heated filter sample probe and heated sample line. °...
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Page 6: Specifications
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 6 of 21 Physical Description • Single channel system • 2 x 10” heat exchangers connected in series only • 1 Passive (cooled to ambient), 1 Active (cooled to 4°C) heat exchangers •... -
Page 7: Important Safety Warnings
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 7 of 21 Important Safety Warnings Please be sure to review the following basic safety procedures. These procedures represent the MINIMUM requirements to operate the equipment safely. It is the ultimate responsibility of the operator to ensure proper safety practices are utilized at the point of operation. -
Page 8: Installation
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 8 of 21 Installation Hardware required for installation • (4) ¼-20 mounting screws • For stainless steel sample lines, 2 inches of 3/8” Teflon tube • Peristaltic drain pump, dual head Mounting The Classic Model 5210 Thermo-Electric Cooler should be installed away from heat sources in a well vented area. -
Page 9: Electrical -Relay Board
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 9 of 21 Electrical –Relay Board Make the following connections while referring to Appendix B3: Interconnect wiring diagram. • Computer status alarms wire to TB2 a. Terminals 1 and 3 for water slip alarms b. -
Page 10: Led Summary
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 10 of 21 LED Summary The Classic Model 5210 has a single-channel, digital operating temperature front panel indicator and 3 LED status displays, 2 green and 1 red. These indicators are arranged vertically on the front of the cooler. -
Page 11: Set Points
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 11 of 21 Set Points Both the operating control temperature and ready relay set points are adjusted by 20 turn potentiometers located on the control board. Using a digital voltmeter (DVM), attach the black lead to P1 for ground reference point and attach the red lead to test points 1, 2, or 3 located just above terminal TB1 where the control thermocouple terminates. -
Page 12: Troubleshooting And Maintenance Guide
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 12 of 21 Troubleshooting and Maintenance Guide Symptom Diagnostic No LED(s) and no fan. AC power input. Ensure that AC power is connected. No LED(s) and no fan. DC 3A fuse (F1) on control Bd. - Page 13 Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 13 of 21 Water carryover in Impinger temperature. Should Ensure system loading is not system. be below 6°C. exceeding cooler capacity. Slip LED does not come Water carryover in system. Ensure system loading is not exceeding cooler capacity.
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Page 14: Replacement Parts
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 14 of 21 Replacement Parts Classic Model 5210 Part No. Description 3CCB-010* Control Board: Single Channel 2FAN-005 Fan: Muffin, 4” x 1”, 12 VDC 2FAN-004 Fan: Muffin, 4” x 1½”, 12 VDC ®... - Page 15 Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 15 of 21 Appendix A: Installation of Peristaltic Pump NOTE: Perma Pure peristaltic pumps are rated for a maximum pressure of 20 psi. If supplied loading key is not available, use a flat head screwdriver. Single pump head loading Separate the end bells (the pump head halves).
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Page 16: Appendix B: Cooler Drawings
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 16 of 21 Appendix B: Cooler Drawings B1: Model 5210 dimensional drawing, 4C-5210-01-01 B2: Interconnect wiring diagram B3: Contact states diagram... -
Page 20: Appendix C: Sample Conditioning System Drawings
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 17 of 21 Appendix C: Sample Conditioning System Drawings C1: Flow schematic C2: 4S-9PA Piping and dimensional drawing C3: Rack mounting plates dimensional drawing C4: Wall mounting plates dimensional drawing COPYRIGHT 2008, ALL RIGHTS RESERVED, Original Instructions... -
Page 25: Appendix E: Perma Pure Sample Pump Maintenance Instructions
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 18 of 21 Appendix E: Perma Pure Sample Pump Maintenance Instructions Item # Description VALVEBODY BEARING CWEIGHT CAPACITOR ECCENTRIC FAN, BLUE FAN, WHITE HEAD STD, SS PLATE DIAPH. CONNECTING ROD TOL. - Page 26 Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 19 of 21 Appendix F Conversion Tables CHART OF VOLUME PERCENT WATER CONCENTRATIONS AT SATURATION FOR VARIOUS TEMPERATURES AT STANDARD PRESSURE (ATMOSPHERIC PRESSURE) DEGREES C DEGREES F VOLUME % DEGREES C DEGREES F VOLUME %...
- Page 27 Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 20 of 21 MOISTURE CONVERSION TABLE DEW POINT DEW POINT VAPOR PRESSURE RELATIVEHUMIDITY ppm by WEIGHT ppm by VOLUME °F °C Mm Hg @70°F in air -110 -166 .0000010 .00132 .0000053...
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Page 28: Appendix G Warranty And Disclaimer
Model 5210 User’s Manual PERMA PURE LLC Doc. #561: Revision: 000 Page 21 of 21 Appendix G Warranty and Disclaimer Perma Pure LLC Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer, conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service.