ABB Orion1 Base Original Instructions Manual
Safety light curtains
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Summary of Contents for ABB Orion1 Base
- Page 1 Original instructions Orion1 Base Safety light curtains Type 4 Active Opto-electronic Protective Device (AOPD) ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety...
- Page 2 DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
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Page 3: Table Of Contents
Receiver (RX) ..............................20 Important notes on connections ........................21 Connection examples ............................22 Alignment procedure ........................26 Alignment mode ............................... 27 Correct alignment procedure ........................... 27 Functions ............................29 Reset function ..............................29 Test function ..............................30 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... - Page 4 11 Technical data ........................... 36 12 Model overview ..........................38 13 Dimensions ............................39 13.1 Profiles ................................39 13.2 Angled fixing bracket ............................40 13.3 Fixing bracket with profile ..........................40 14 EC Declaration of conformity ......................41 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
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Page 5: Introduction
1 Introduction 1.1 Scope The purpose of these instructions is to describe the Orion1 Base light curtains and to provide the necessary information required for selection, installation and operation of the safety devices. 1.2 Audience This document is intended for authorized installation personnel. -
Page 6: Overview
The Orion1 Base light curtains are Type 4 intrinsic safety systems used as accident-prevention protection devices and are manufactured in accordance with the international standards in force for safety, in particular: Safety of machinery –... -
Page 7: Resolution
Therefore, the resolution depends only on the geometrical characteristics of the lenses, diameter and distance between centers, and is independent of any environmental and operating conditions of the AOPD. See paragraph 12 – “Model overview” for the resolution of each model. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 8: Protected Height
2.3 Protected height Figure 2 – Protected height The protected height of each Orion1 Base is given in the table below. It starts from the white line engraved on the front glass: Model Protected height Hp (mm) Orion1-4-xx-015-B Orion1-4-xx-030-B Orion1-4-xx-045-B... -
Page 9: Minimum Installation Distance
If the resolution is > 40 mm or if the previously calculated value of S is > 500 mm, use K = 1600 mm/s. In this case, the minimum value of S = 500 mm. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 10: Horizontally Assembled Aopd
In both cases, S is greater than 500 mm and can be recalculated with K = 1600 mm/s. , minimum distance with K = 1600 mm/s 642 mm 757 mm K=1600 S is still greater than 500 mm and therefore OK. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 11: Safety Information
2.5 Safety information Warning! For a correct and safe use of the Orion1 Base light curtains, the following points must be observed: The stopping system of the machine must be electrically controlled. This control system must be able to stop the hazardous movement of the machine within the total machine stopping time T as per paragraph 2.4 –... -
Page 12: Installation
Do not place the AOPD near strong and/or flashing light sources or similar devices. Strong electromagnetic interferences can jeopardize the function of the AOPD. Please contact your ABB Jokab Safety representative for advice. The operating distance of the device can be reduced in presence of smog, fog or airborne dust. -
Page 13: Minimum Installation Distance
These reflections can compromise the recognition of an object inside the detection zone (see Figure 9). For example, if the receiver (RX) detects a secondary beam (reflected by the side-reflecting surface), the object might not be detected, even if the object interrupts the main beam. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... - Page 14 The diagram below shows the minimum distance to the reflecting surface (D ), based on the operating distance for a Type 4 AOPD: Figure 10 – Minimum distance to a reflective surface as a function of the operating distance 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
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Page 15: Minimum Distance Between Adjacent Devices
The formula to get D for a Type 4 AOPD is the following: (m) = 0.3 for operating distance < 3 m for operating distance 3 m (m) = operating distance (m) × tan (2) 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 16: Installation Of Several Adjacent Aopds
When several AOPDs must be installed close to each other, interferences between the transmitter of one device and the receiver of the other must be avoided. Figure 13 provides some examples of correct and incorrect installations when it comes to interferences. Figure 13 – Installation of several devices close to each other 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 17: Transmitter And Receiver Orientation
The effective operating range decreases by about 15% by using only one deviating mirror, the percentage further decreases by using 2 or more mirrors (for more details, refer to the technical specifications of the mirrors used). Do not use more than three mirrors for each device. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 18: Checks After First Installation
OSSD OFF state for the same period of time. All additional functions behave as expected by activating them in different operating conditions. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 19: Mechanical Mounting
6 “Alignment procedure”. 4.1 Mounting with angled fixing brackets Angled fixing brackets are supplied with all Orion1 Base models. To mount the AOPD, insert the supplied threaded pins into the grooves on the two units (see Figure 17). Figure 17 – Mounting with angled fixing brackets 2TLC172287M0201 Rev B www.abb.com/jokabsafety... -
Page 20: Electrical Connections
White TEST Not connected or 0 V if not to be used Blue Supply Black Not used Colors according to ABB Jokab Safety standard cables 5.2 Receiver (RX) Wire Function Connection to Refer to Auto. Reset with no function Not connected or 0 V 7.1,... -
Page 21: Important Notes On Connections
5.3 Important notes on connections For the correct functioning of the Orion1 Base light curtains, the following precautions regarding the electrical connections have to be respected: Use a suitably insulated low-voltage supply system type SELV or PELV. Do not place connection cables in contact with or near high-voltage cables and/or cables undergoing high current variations (e.g. -
Page 22: Connection Examples
5.4 Connection examples Figure 18 – Connection to a RT9 safety relay 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... - Page 23 Figure 19 – Connection to a Pluto B20 Safety PLC 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
- Page 24 The figures show the connection between Orion1 Base and the RT9 safety relay/ Pluto B20 Safety PLC when the AOPD is in Manual Reset function with a reset button connected to the AOPD. NB: Do not use varistors, RC circuits or LEDs in parallel with relay inputs or in series with OSSD outputs.
- Page 25 Figure 22 – Time chart of the OSSD outputs 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
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Page 26: Alignment Procedure
It is important to understand the symbols present on the display. The symbols are easily interpreted whatever the orientation of the AOPD. Figure 24 – Displays on transmitter and receiver The standard installation described hereinafter is the one shown in Figure 23, i.e. with the connectors pointing down. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 27: Alignment Mode
The alignment is performed after having completed the mechanical installation and the electrical connections as described above. Compare alignment results with those given in the following table. Enter the alignment mode as described above. In alignment mode, the display informs the user of the level of alignment reached. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... - Page 28 Once the AOPD has been aligned and correctly fastened, the signal on the display is useful both to check the alignment and to show a change in the environmental conditions (presence of dust, light disturbance and so on). 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
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Page 29: Functions
Manual Reset of the AOPD or the safety relay is necessary (see paragraph 5.3 – “Important notes on connections”). Figure 26 – Time chart of the Manual Reset function Select either Automatic or Manual Reset by connecting pin 8 of the RX connector according to paragraph 5 – “Electrical connections”). 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 30: Test Function
The Acknowledge function is activated by pressing an external NO contact (ACKNOWLEDGE/RESET push-button) for at least 5 s. The AOPD then returns to normal operation mode. The Acknowledge signal is active high. Figure 28 – Time chart of the Acknowledge function 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 31: Edm Function
≤ 350 ms: the external NC contacts must open within this time after the OSSD outputs have switched on. ≤ 100 ms: the external NC contacts must close within this time after the OSSD outputs have switched off. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 32: Diagnostic Functions
The operator can check the status of the AOPD using a one-digit display present on both the receiver and transmitter. Orion1 Base also has four LEDs on the receiver and two LEDs on the transmitter. Figure 31 shows all LEDs signalling modes: OFF, ON and FLASHING. -
Page 33: Receiver
See also 5.4 “Connection examples”. OSSD error Then Acknowledge. (red on) If the error persists, contact your ABB Jokab Safety representative. Switch the power off and on. Internal error If the error persists, contact your (red on) ABB Jokab Safety representative. -
Page 34: Periodical Checks
Access to the hazard zone of the machine from any unprotected area is not possible. The AOPD and the external electrical connections are not damaged. The frequency of checks depends on the particular application and on the operating conditions of the AOPD. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 35: Device Maintenance
10 Device maintenance Orion1 Base light curtains do not require special maintenance operations. To avoid the reduction of the operating distance, optic protective front surfaces must be cleaned at regular intervals. Use soft cotton cloths damped in water. Do not apply too much pressure on the surface in order to avoid making it opaque. -
Page 36: Technical Data
11 Technical data Manufacturer Address ABB JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka Sweden Electrical data Power supply (Vdd): +24 VDC ± 20 % Consumption (TX): 1.5 W max Consumption (RX): 4 W max (without load) Outputs 2 PNP Short-circuit protection: 1.4 A max... - Page 37 EN IEC 61508-1:2010 SIL 3 EN IEC 61508-2:2010 EN IEC 61508-3:2010 EN IEC 61508-4:2010 EN IEC 62061:2005/A1:2013 SIL CL 3 Prob. of Dangerous Failure/Hour (1/h) 2.64 x10 Life span (years) Mean Time to Dangerous Failure (years) MTTF 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...
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Page 38: Model Overview
2TLA022300R1000 1650 Orion1-4-14-180-B 2TLA022300R1100 1800 Orion1-4-30-015-B 2TLA022302R0000 Orion1-4-30-030-B 2TLA022302R0100 Orion1-4-30-045-B 2TLA022302R0200 Orion1-4-30-060-B 2TLA022302R0300 Orion1-4-30-075-B 2TLA022302R0400 Orion1-4-30-090-B 2TLA022302R0500 Orion1-4-30-105-B 2TLA022302R0600 1050 Orion1-4-30-120-B 2TLA022302R0700 1200 Orion1-4-30-135-B 2TLA022302R0800 1350 Orion1-4-30-150-B 2TLA022302R0900 1500 Orion1-4-30-165-B 2TLA022302R1000 1650 Orion1-4-30-180-B 2TLA022302R1100 1800 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 39: Dimensions
533.2 453.3 Orion1-4-xx-060-B 683.2 603.2 Orion1-4-xx-075-B 833.2 753.3 Orion1-4-xx-090-B 983.2 903.2 Orion1-4-xx-105-B 1133.2 1053.2 Orion1-4-xx-120-B 1283.3 1203.3 Orion1-4-xx-135-B 1433.2 1353.2 Orion1-4-xx-150-B 1583.3 1503.3 Orion1-4-xx-165-B 1733.3 1653.3 Orion1-4-xx-180-B 1883.3 1803.3 xx: resolution, 14 or 30 (mm) 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 40: Angled Fixing Bracket
Figure 33 – Dimensions of the angled fixing bracket NB: All dimensions in millimetres. 13.3 Fixing bracket with profile MOUNTING A MOUNTING B Figure 34 – Dimensions of the angled fixing bracket with a profile NB: All dimensions in millimetres. 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17... -
Page 41: Ec Declaration Of Conformity
14 EC Declaration of conformity 2TLC172287M0201 Rev B www.abb.com/jokabsafety 2015-09-17...