SAMES KREMLIN MAGMA 500 Manual
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SAMES KREMLIN MAGMA 500 Manual

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DOCUMENTATION
HEATER
MAGMA 500
Manual : 582.104.110-UK - A
Date: 17/08/23
Supersede : 28/12/20
Modif.: Update
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
Sames
Siège social: 13, Chemin de Malacher
l
CS70086
38 243 - MEYLAN Cedex - France
: 33 (0)4 76 41 60 60
www.sames.com

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  • Page 1 DOCUMENTATION HEATER MAGMA 500 Manual : 582.104.110-UK - A Date: 17/08/23 Supersede : 28/12/20 Modif.: Update TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).
  • Page 2 The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. RÉCHAUFFEUR / PAINT HEATER Equipment type MAGMA 500 ID9 / MAGMA 500 ID14 HV Réchauffeur / Paint Heater Marking II 2G Ex db IIB T4 Gb...
  • Page 3 Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 4 The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. RÉCHAUFFEUR / PAINT HEATER Equipment type MAGMA 500 ID9 / MAGMA 500 ID14 HV Réchauffeur / Paint Heater Marking II 2G Ex db IIB T4 Gb...
  • Page 5 Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 6 INSTRUCTION MANUAL HEATER MAGMA 500 Manual : 2308 573.226.112 Date : 14/08/23 - Supersede : 28/12/20 Modif. : Update TRANSLATION FROM THE ORIGINAL MANUAL IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).

  • Page 7: Table Of Contents

    INSTRUCTION MANUAL HEATER MAGMA 500 TABLE OF CONTENTS WARRANTY .............................. 2 SAFETY INSTRUCTIONS ......................... 3 SPECIFIC SAFETY INSTRUCTIONS ....................... 7 DESCRIPTION............................8 TRANSPORT, INSTALLATION AND ASSEMBLY ................14 OPERATION ............................18 TESTING AND MAINTENANCE ......................20 TROUBLESHOOTING ..........................21 SPECIFICATIONS ........................... 22 10.

  • Page 8: Warranty

    EU declaration of conformity 578.129.130 UKCA declaration of conformity Spare Parts Paint heater MAGMA 500 573.515.050 Dear Customer, You are the owner of our new paint heater and we would like to take this opportunity to thank you. Special care has been taken during all designing and manufacturing process to make sure your investment will provide full satisfaction.

  • Page 9: Safety Instructions

    WEAR GLASSES WEAR OF PRODUCT WARNING DRAIN VALVE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN Page 3 Manual : 573.226.112...
  • Page 10 • and inflammable vapours (refer to materials' safety instructions), install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth. • SAMES KREMLIN Page 4 Manual : 573.226.112...
  • Page 11 Tighten all fittings as well as the hoses before operating the equipment, • Check the hoses regularly; change them if they are damaged, • Never exceed the maximum working pressure (MWP) indicated on the hose. • SAMES KREMLIN Page 5 Manual : 573.226.112...
  • Page 12 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, Sames shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN Page 6 Manual : 573.226.112...

  • Page 13: Specific Safety Instructions

    SPECIFIC SAFETY INSTRUCTIONS The MAGMA 500 heater is explosion proof. It can be installed in an area 1 or area 2 (ATEX).  Ground the equipment (plug with ground terminal or connection provided on the heater).  Check the voltage indicated on the equipment.

  • Page 14: Description

    The following materials may be heated:  Lacquers and paints,  Preserving agents (oils and greases),  Release agents,  Insulating and flame proofing materials,  Tar-epoxy paints, cold bitumen and the like,  Polyurethane,  Water. SAMES KREMLIN Page 8 Manual : 573.226.112...
  • Page 15 The ID 14 material fluid heaters are suitable for processing high-viscosity materials due to the larger material outlet. Furthermore, these material fluid heaters can be used for compressed air heating or as a preheater for the material supply in 2 component spray systems. SAMES KREMLIN Page 9 Manual : 573.226.112...
  • Page 16  accessories are used that are not suitable for the equipment (refer to Doc. 573.515.050), identification are used in potentially explosive atmospheres,  equipment without  the equipment is operated outside of the operating limits according to the marking plate. SAMES KREMLIN Page 10 Manual : 573.226.112...
  • Page 17 Seal openings when using for air heating. Screws (M 10) are included in the "Air heating" attachment kit. View from below Air connection (G 1/4") (only for air heating) View from the side SAMES KREMLIN Page 11 Manual : 573.226.112...
  • Page 18 2 (Z 2) : spraybooth B - Non explosive area C - Pump D - Filter E - Magma heater F - Spray booth G - Y-fitting H - Circulation valve or non-return regulator SAMES KREMLIN Page 12 Manual : 573.226.112...
  • Page 19 In order to prevent heat losses, the air and material hose should be used as an insulated hose pair. Magma used as one pass heater mounted on cart with heated atomizing air on Airmix® system. Higher air flow can reduce the heat output for the material heating. SAMES KREMLIN Page 13 Manual : 573.226.112...

  • Page 20: Transport, Installation And Assembly

    If untrained personnel carry out assembly work, they endanger themselves and others, as well as risking the operational safety of the equipment. Electrical parts may only be installed by specialist personnel with an electrical qualification. SAMES KREMLIN Page 14 Manual : 573.226.112...
  • Page 21 The material fluid heater can be installed in different ways depending on the intended purpose:  on a holder directly on the frame of the spraying device or the coating unit,  separately on a wall holder. SAMES KREMLIN Page 15 Manual : 573.226.112...
  • Page 22 - Screw pneumatic screw connection into the air outlet by means of the socket nipple. - Establish a pneumatic connection between the air motor of the spraying device and the material fluid heater. SAMES KREMLIN Page 16 Manual : 573.226.112...
  • Page 23 Material outlet - OUT M 1/2 JIC for ID 9 M 3/4 JIC for ID 14 HV Material inlet - IN M 1/2 JIC for ID 9 M 3/4 JIC for ID 14 HV SAMES KREMLIN Page 17 Manual : 573.226.112...

  • Page 24: Operation

    2 component materials. Using the thermostat, the device is switched on and the temperature to which the material (or air) to be processed is to be heated up to is set. SAMES KREMLIN Page 18 Manual : 573.226.112...
  • Page 25 Use the cleaning fluid pertaining to the new material and recommended by the material manufacturer. Observe and follow all work steps that are described in the operation manual of your spraying device for a change of material and/or commissioning. SAMES KREMLIN Page 19 Manual : 573.226.112...

  • Page 26: Testing And Maintenance

    NOTA : Observe and follow the operation manual for the spraying device and accessories used for this. The device must be regularly checked by expert personnel according to DIN EN 60079-17 when using it in potentially explosive areas. SAMES KREMLIN Page 20 Manual : 573.226.112...

  • Page 27: Troubleshooting

    B: Install a second material fluid heater in the spraying system. Double nipples and/or material Leakage at double nipples or Tighten or replace double nipples hoses are not securely installed material hoses and/or material hoses. or are damaged SAMES KREMLIN Page 21 Manual : 573.226.112...

  • Page 28: Specifications

    *At 2.0 kW, 1l of water can be heated in 1 minute about 28 °C / 82.4°F. *At 3.5 kW, 1l of water can be heated in 1 minute about 50 °C / 122°F. SAMES KREMLIN Page 22 Manual : 573.226.112...
  • Page 29 156.160.010 M 3/4JIC 1800 14 / 0.55 156.160.020 3800 156.160.030 Stainless 3500 156.160.040 steel M 1/2JIC 1800 9 / 0.35 156.160.050 3800 156.160.060 M 3/4JIC 3500 14 / 0.55 156.160.070  POWER CURVE SAMES KREMLIN Page 23 Manual : 573.226.112...
  • Page 30 EU certificate examination de type / Notified by: Bureau Veritas Revision 0 X : Special conditions that apply for a safe use. Refer to instructions listed in the instruction manuals accompanying your purchase. CML 22UKEX1262X Issue UK Type examination certificate SAMES KREMLIN Page 24 Manual : 573.226.112...

  • Page 31: Appendices

    10. APPENDICES SAMES KREMLIN Page 25 Manual : 573.226.112...
  • Page 32 SAMES KREMLIN Page 26 Manual : 573.226.112...
  • Page 33 SAMES KREMLIN Page 27 Manual : 573.226.112...
  • Page 34 SAMES KREMLIN Page 28 Manual : 573.226.112...
  • Page 35 SAMES KREMLIN Page 29 Manual : 573.226.112...
  • Page 36 Modif. / Änderung : Pièces de rechange 480V  440V Spare parts list Date/Datum/Fecha : 25/10/18 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 27/09/18 RECHAUFFEUR, PAINT HEATER, modèle MAGMA 500 model MAGMA 500 ERHITZER, CALEFACTOR, Modell MAGMA 500 tipo MAGMA 500...
  • Page 37 Modell MAGMA 500 DI9 tipo MAGMA 500 DI9 400V 3800W M 1/2 JIC 400V 3800W M 1/2 JIC RECHAUFFEUR, PAINT HEATER, modèle MAGMA 500 DI14 HV model MAGMA 500 ID14 HV 230V 3500W M 3/4 JIC 230V 3500W M 3/4 JIC ERHITZER, CALEFACTOR, 156.160.010...
  • Page 38 RECHAUFFEUR, PAINT HEATER, modèle MAGMA 500 DI14 HV model MAGMA 500 ID14 HV 400V 3800W M 3/4 JIC 400V 3800W M 3/4 JIC 156.160.030 ERHITZER, CALEFACTOR, Modell MAGMA 500 DI14 HV tipo MAGMA 500 DI14 HV 400V 3800W M 3/4 JIC...
  • Page 39 Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas MAGMA 500 230V Désignation Description Bezeichnung Denominación Qté NC / NS Cartouche Cartidge Heizpatrone Cartucho MAGMA 500 115V / 400V / 440V Désignation Description Bezeichnung Denominación Qté NC / NS Cartouche Cartidge Heizpatrone Cartucho MAGMA 500 DI9 / ID9 Désignation...
  • Page 40 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.515.050...

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