Ventrac RV602 Operator's Manual & Parts Drawings
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Ventrac RV602 Operator's Manual & Parts Drawings

Ventrac RV602 Operator's Manual & Parts Drawings

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Operator's Manual
& Parts Drawings
RV602
Collection Vacuum
VENTRAC.COM
Revised 05/26/20
Original Operator's Manual
09.10084 Rev. 09

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Summary of Contents for Ventrac RV602

  • Page 1 Operator’s Manual & Parts Drawings RV602 Collection Vacuum VENTRAC.COM Revised 05/26/20 Original Operator’s Manual 09.10084 Rev. 09...
  • Page 2 To the Owner Contact Information and Product Identification If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers. Please fill in the following information for future reference. See the picture(s) below to find the location of the identification numbers.

  • Page 3: Table Of Contents

    Detaching .............................18 Detaching Using Optional Docking Station ..................19 Mowing and Operating Procedure .......................20 Mowing Speed .............................20 Checking For and Removing Obstructions from the Collection Vacuum ..........20 Emptying the Collection Bin .........................21 Transport of the Power Unit and RV602 Collection Vacuum ..............21...
  • Page 4 TABLE OF CONTENTS SERVICE PAGE 22 Cleaning and General Maintenance.....................22 Servicing the Collection Vacuum with the Bin in the Raised Position ..........22 Power Unit Tire Pressure ........................22 Automatic Engine Shut-off Switch ......................22 Changing Engine Oil ..........................23 Servicing Air Filter Elements ........................24 Filling The Fuel Tank ..........................24 Changing The Fuel Filter ........................25 Service &...

  • Page 5: Introduction

    70.8092 Product Description The Ventrac RV602 vacuum collection system is designed for the sole purpose of grass and leaf collection. The vacuum collection system consists of three primary components. 1. The bin assembly mounts to the rear of the 4000 series power units 2.

  • Page 6: Using Your Manual

    Manual Glossary Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or with an attachment or accessory. Attachment A piece of Ventrac equipment that requires a Power Unit for operation.

  • Page 7: Safety

    SAFETY Safety Decals The following safety decals must be maintained on your RV602 Collection Vacuum System. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements.
  • Page 8 SAFETY Decal Description Part Number Quantity Danger, Pinching Hazard 00.0102 Warning, High Pressure Fluid Hazard 00.0103 Danger, Thrown Object Hazard 00.0122 Warning, Read Owner’s Manual 00.0217 Warning, Do Not Reach 00.0219 Warning, General Safety 00.0220 Danger, RV600 00.0267 Warning, Collection System 00.0269 Danger, Gasoline Only 00.0332...

  • Page 9: General Safety Procedures

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her- self, other people, or property.

  • Page 10: Preventing Accidents

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operation Safety (continued) • If equipped with a high/low range feature, never shift between high and low range while on a slope. Always move the machine to level ground and engage the parking brake before shifting range.

  • Page 11: Operating On Slopes

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operating On Slopes • Slopes can cause loss-of-control and tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.

  • Page 12: Maintenance

    • If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the operator’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service. • Never perform maintenance on the power unit and/or attachment if someone is in the operator’s station.

  • Page 13: Hydraulic Safety

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Fuel Safety (continued) • Do not overfill fuel tank. Only fill to bottom of fuel neck, do not fill fuel neck full. Overfilling of fuel tank could result in engine flooding, fuel leakage from the tank, and/or damage to the emissions control system.

  • Page 14: Engine And Blower Fan Safety

    Raise the collection bin. The collection vacuum engine should automatically shut off within the first two inches (5 cm) of movement of the collection bin. If this test fails, do not use the RV602. Refer to Automatic Engine Shut-off Switch in the service section of this manual for servicing procedures.

  • Page 15: Operational Controls

    Push forward on the lever to close and latch the door. ence letters to help identify the location of opera- tional controls for the RV602 collection vacuum. A - Ignition Key Switch B - Throttle...

  • Page 16: General Operation

    GENERAL OPERATION Daily Inspection Attaching 1. Insert the RV hitch (W) into the power unit’s hitch receiver tube. Insert the hitch pin (X) through the receiver tube and RV hitch and Always set the parking brake, shut off power secure with the hairpin. unit engine, remove the ignition key, and ensure all moving parts have come to a complete stop before inspecting components, or attempting...
  • Page 17 GENERAL OPERATION 3. Install the pin (D) to couple the power unit hitch 7. Connect the battery cable to the quick connect to the collection vacuum hitch. plug located to the left of the hydraulic couplers. On power units equipped with standard hitch, install pin in location Y.

  • Page 18: Attaching Using Optional Docking Station

    GENERAL OPERATION Attaching Using Optional Docking Station 4. Engage the roll bar latches (E) to the roll bar mounts (F) and install the retainer pins (G). 1. Insert the RV hitch (W) into the power unit’s hitch receiver tube. Insert the hitch pin (X) through the receiver tube and RV hitch and secure with the hairpin.

  • Page 19: Detaching

    GENERAL OPERATION Detaching 8. Rotate the docking station handle (G) to release the collection vacuum from the docking station. 1. Ensure the collection bin is empty, the collection bin door is closed and latched, and the collection bin is lowered completely to the down position. Released Released Always empty the collection bin after use.

  • Page 20: Mowing And Operating Procedure

    GENERAL OPERATION Detaching Using Optional Docking Station Mowing and Operating Procedure 1. Ensure the collection bin is empty, the collection 1. Perform daily inspection. bin door is closed and latched, and the collection 2. Verify the collection bin door is closed and bin is lowered completely to the down position.

  • Page 21: Checking For And Removing Obstructions From The Collection Vacuum

    Raise the collection bin and install the cylinder lock-out to Transport of the Power Unit and RV602 secure the bin in the raised position. Remove Collection Vacuum any material using a stick or similar object.

  • Page 22: Service

    2 inches (5 cm) of travel. A cylinder lockout is provided with the RV602 and is stored on the right lift arm of the collection vacuum.

  • Page 23: Changing Engine Oil

    SERVICE Checking Engine Oil Level Changing Engine Oil CAUTION ATTENTION: Avoid damage to your engine. Failure to check the oil level regularly could lead to serious damage to your engine if the engine is Contact with engine oil can irritate your skin. Wear run with an incorrect oil level.

  • Page 24: Servicing Air Filter Elements

    SERVICE 10. Add oil to engine. (See Engine Owner’s Manual 4. Unscrew the wing nut on top of the air filter (B) and remove the air filter. for proper oil and capacity.) 11. Install the dipstick. Remove and check the oil level.

  • Page 25: Changing The Fuel Filter

    SERVICE 2. Engage the power unit’s parking brake and shut 9. Loosen the hose clamps and remove the fuel off the engine. filter (D). 3. Remove the power unit’s key from the ignition switch. 4. Shut off the collection vacuum engine and remove the ignition key from the switch.

  • Page 26: Storage

    SERVICE Storage Preparing the Collection Vacuum Engine for Storage 1. Clean the engine of any surface debris, chaff, or grass. 2. Change the engine oil to prevent damage that can be caused by acidic build up in used motor oil. 3.

  • Page 27: Maintenance Schedule

    Hydraulic Lines   * If heavy load, high temperature, or dusty condition service intervals are not specified, Ventrac recommends servicing more frequently at 1/2 the standard service interval. ** Operation in severe conditions may require more frequent service intervals.

  • Page 28: Specifications

    The RV602 collection vacuum can not be used on a power unit equipped with a Ventrac canopy. The RV602 collection vacuum can not be used on a 4500Z power unit equipped with a propane kit. The RV602 collection vacuum can not be used on a 4500 power unit equipped with directional/hazard lights.

  • Page 29: Parts

    PARTS Electrical Diagram RV602 Main Harness - 32.0096 Battery Cable Assembly Vac/Tractor - 32.0094 Battery Cable Assembly Vac/Engine - 32.0095 Ref. Description Ignition Switch Hour Meter Shut-Off Switch Engine Solenoid 20 Amp Fuse Battery Cable Connector 12 Ga Red Wire - Supply...

  • Page 30: Collection Bin - Front Panel

    PARTS ILLUSTRATED DRAWING Collection Bin - Front Panel Use only original Ventrac Illustrated Parts - 30 replacement parts.
  • Page 31 8 ..99.SF0405-1 ....BOLT, SMF 1/4-20 X 5/8 ........... 16 Use only original Ventrac Illustrated Parts - 31 replacement parts.

  • Page 32: Collection Bin - Left Panel & Brace

    PARTS ILLUSTRATED DRAWING Collection Bin - Left Panel & Brace Use only original Ventrac Illustrated Parts - 32 replacement parts.
  • Page 33 7 ..00.0128 ....PLATE, VENTRAC SERIAL NUMBER ..

  • Page 34: Collection Bin - Right Panel & Brace

    PARTS ILLUSTRATED DRAWING Collection Bin - Right Panel & Brace Use only original Ventrac Illustrated Parts - 34 replacement parts.
  • Page 35 11 ..99.SF0405-1 ....BOLT, SMF 1/4-20 X 5/8 ........... 14 Use only original Ventrac Illustrated Parts - 35 replacement parts.

  • Page 36: Collection Bin - Floor Panel & Front Window

    PARTS ILLUSTRATED DRAWING Collection Bin - Floor Panel & Front Window Use only original Ventrac Illustrated Parts - 36 replacement parts.
  • Page 37 6 ..99.SF0405-1 ....BOLT, SMF 1/4-20 X 5/8 ........... . 6 Use only original Ventrac Illustrated Parts - 37 replacement parts.

  • Page 38: Collection Bin - Door & Latch (Serial # 01001 - 01369)

    PARTS ILLUSTRATED DRAWING Collection Bin - Door & Latch (Serial # 01001 - 01369) Use only original Ventrac Illustrated Parts - 38 replacement parts.
  • Page 39 28 ..62.1278 ....FRAME, COLLECTION DOOR ..........1 Use only original Ventrac Illustrated Parts - 39 replacement parts.

  • Page 40: Collection Bin - Door & Latch (Serial # 01370 -)

    PARTS ILLUSTRATED DRAWING Collection Bin - Door & Latch (Serial # 01370 -) DETAIL A Use only original Ventrac Illustrated Parts - 40 replacement parts.
  • Page 41 41 ..04.0029 ....RIVET, POP 1/8” X 1/4” SS ..........17 Use only original Ventrac Illustrated Parts - 41 replacement parts.

  • Page 42: Collection Bin Door Hydraulics

    PARTS ILLUSTRATED DRAWING Collection Bin Door Hydraulics Use only original Ventrac Illustrated Parts - 42 replacement parts.
  • Page 43 28 ..20.0283 ....HOSE, 1/4X25.00 SAE 100R17AR ..........1 Use only original Ventrac Illustrated Parts - 43 replacement parts.

  • Page 44: Main Frame & Collection Bin Lift Arm Frame

    PARTS ILLUSTRATED DRAWING Main Frame & Collection Bin Lift Arm Frame Use only original Ventrac Illustrated Parts - 44 replacement parts.
  • Page 45 27 ..99.E0011 ....NUT, JAM 5/8 SAE ............3 Use only original Ventrac Illustrated Parts - 45 replacement parts.

  • Page 46: Collection Bin Lift Hydraulics

    PARTS ILLUSTRATED DRAWING Collection Bin Lift Hydraulics Use only original Ventrac Illustrated Parts - 46 replacement parts.
  • Page 47 17 ..20.0283 ....HOSE, 1/4X25.00 SAE 100R17AR ..........1 Use only original Ventrac Illustrated Parts - 47 replacement parts.

  • Page 48: Tractor Mount (Hitch And Roll Bar)

    PARTS ILLUSTRATED DRAWING Tractor Mount (Hitch and Roll Bar) Use only original Ventrac Illustrated Parts - 48 replacement parts.
  • Page 49 14 ..64.1748 ....MOUNT, ROLLBAR LEFT ..........1 Use only original Ventrac Illustrated Parts - 49 replacement parts.

  • Page 50: Engine & Guard

    PARTS ILLUSTRATED DRAWING Engine & Guard 13.0300 Use only original Ventrac Illustrated Parts - 50 replacement parts.
  • Page 51 33 ..13.798795 ....FILTER, AIR PRE CLEANER ..........1 Use only original Ventrac Illustrated Parts - 51 replacement parts.

  • Page 52: Engine Controls & Electrical Components

    PARTS ILLUSTRATED DRAWING Engine Controls & Electrical Components Use only original Ventrac Illustrated Parts - 52 replacement parts.
  • Page 53 17 ..99.SF0405-1 ....BOLT, SMF 1/4-20 X 5/8 ........... . 4 Use only original Ventrac Illustrated Parts - 53 replacement parts.

  • Page 54: Battery Cable Connector

    PARTS ILLUSTRATED DRAWING Battery Cable Connector Use only original Ventrac Illustrated Parts - 54 replacement parts.
  • Page 55 7 ..32.0095 ....CABLE, ASM BATTERY VAC/ENGINE ........1 Use only original Ventrac Illustrated Parts - 55 replacement parts.

  • Page 56: Fan Housing, Fan, & Upper Chute

    PARTS ILLUSTRATED DRAWING Fan Housing, Fan, & Upper Chute 80.0373 Use only original Ventrac Illustrated Parts - 56 replacement parts.
  • Page 57 38 ..80.0373-3 ....WASHER, COLLECTION FAN ..........1 Use only original Ventrac Illustrated Parts - 57 replacement parts.

  • Page 58: Vacuum Hose & Support Arm

    PARTS ILLUSTRATED DRAWING Vacuum Hose & Support Arm Use only original Ventrac Illustrated Parts - 58 replacement parts.
  • Page 59 18 ..47.0270 ....HOSE, 8” COLLECTION 9’ 4” DUCT ......... . 1 Use only original Ventrac Illustrated Parts - 59 replacement parts.

  • Page 60: Storage Stands With Casters

    PARTS ILLUSTRATED DRAWING Storage Stands with Casters Use only original Ventrac Illustrated Parts - 60 replacement parts.
  • Page 61 16 ..03.0015 ....PIN, SAFETY SNAP 3/8 X 3” ..........2 Use only original Ventrac Illustrated Parts - 61 replacement parts.

  • Page 62: 70.8090 Hm602 Vacuum Boot

    PARTS ILLUSTRATED DRAWING 70.8090 HM602 Vacuum Boot Use only original Ventrac Illustrated Parts - 62 replacement parts.
  • Page 63 9 ..95.06 ..... .WASHER, FLAT 3/8 SAE ........... 1 Use only original Ventrac Illustrated Parts - 63 replacement parts.

  • Page 64: 70.8091 Hm/Hp722 Vacuum Boot

    PARTS ILLUSTRATED DRAWING 70.8091 HM/HP722 Vacuum Boot Use only original Ventrac Illustrated Parts - 64 replacement parts.
  • Page 65 9 ..62.1315 ....BOOT, COLLECTION - HM/HP722 ......... . . 1 Use only original Ventrac Illustrated Parts - 65 replacement parts.

  • Page 66: 70.8092 Docking Station Base

    PARTS ILLUSTRATED DRAWING 70.8092 Docking Station Base Use only original Ventrac Illustrated Parts - 66 replacement parts.
  • Page 67 11 ..62.1314 ....STAND, ROLLER RAMP ........... 2 Use only original Ventrac Illustrated Parts - 67 replacement parts.

  • Page 68: 70.8092 Docking Station Latch

    PARTS ILLUSTRATED DRAWING 70.8092 Docking Station Latch Use only original Ventrac Illustrated Parts - 68 replacement parts.
  • Page 69 13 ..64.1438 ....LATCH, STORAGE STAND ..........1 Use only original Ventrac Illustrated Parts - 69 replacement parts.

  • Page 70: 70.8169 Ms/Mt Vacuum Boot

    PARTS ILLUSTRATED DRAWING 70.8169 MS/MT Vacuum Boot Use only original Ventrac Illustrated Parts - 70 replacement parts.
  • Page 71 10 ..06.0078-20.75IN ... . .WEATHERSTRIP, 1/8 X 1/2 X 20-3/4” ......... 1 Use only original Ventrac Illustrated Parts - 71 replacement parts.

  • Page 72: 70.8210 Vacuum Boot Ms/Mt Mowers

    PARTS ILLUSTRATED DRAWING 70.8210 Vacuum Boot MS/MT Mowers Use only original Ventrac Illustrated Parts - 72 replacement parts.
  • Page 73 11 ..62.1505 ....BOOT COLLECTION MS/MT ..........1 Use only original Ventrac Illustrated Parts - 73 replacement parts.

  • Page 74: Warranty

    4000 Series Tractors & Attachments 2-year All Ventrac add-on kits and accessories such as: 3-point hitch, 12V front & rear power outlets, foot pedal, dual wheel kit, etc., will be covered under the above warranty periods provided they are installed by an Authorized Ventrac Dealer.
  • Page 75 (i) expenses relating to gasoline, oil, lubricants; (ii) loss, cost or expense relating to transportation or delivery of turf equipment from the location of owner or location where used by owner to or from any Authorized Ventrac Dealer; (iii) travel time, overtime, after hours’ time or other extraordinary repair charges or charge relating to repairs or replacements outside of normal business hours at the place of business of an Authorized Ventrac Dealer;...

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