Advertisement
Quick Links
Advertisement
Summary of Contents for airleader Master-4
- Page 1 Operation manual for Compressor-Management AIRLEADER Master-4...
- Page 2 SUMMARIES AIRLEADER Master MODUL Page 2 Summaries Page 3 Almost the best strategy to sava energy // Program version serial number Page 4 Funvtional description Page 5 Main Menu, System information, Symbol Legend VARIABLE SPEED COMPRESSOR Page 6 Control and interpretation of regulated compressors...
- Page 3 AIRLEADER combines compressors of different sizes to an optimum unit Almost the best strategy to save energy m³/min Load energy saving Load Energy - only program the compressor capacities - set the common pressure switch points - mount the pressure transducer...
-
Page 4: Functional Description
Compressor motor running If these inputs get connected, AIRLEADER receives the motor running time. The total hours are also stored as the load hours. The advertisement of the hours can be retrieved over the display. The running time compensation provides equally running times of compressors with same capacity. - Page 5 Main Menu, System information, Symbol Legend Touch „Program“ to enter the control settings Status and Systeminformation -Touch „Status“- Kompressor Status Symbole...
- Page 6 The various speed regulated compressor is integrated actively The VSD compressor send the information about the motor speed over an analog output to AIRLEADER. This parameter must be programmed to the minimal and maximum capacity of the delivered compressed air. The analog output of the VSD compressor have to be 4-20 mA.
- Page 7 Examble with a VSD Compresor with a regaulation range between 2,5 - 16 m³/min - The free definable regulation range max switches load/unload compressors ON and OFF within the pressure settings of AIRLEADER. The regulation limits are defined with the regulation range max and the regulation buffer.
- Page 8 The analog output of the connection module, deliver the current actual pressure of AIRLEADER via 4-20 mA. If the compressor pressure transmitter has an different range, than the output has to be adjusted accordingly.
- Page 9 In a station with 2 regulated compressors the pressure transducer of regulated compressors in the same place as the pressure transmitter of the AIRLEADER feel, because differ- ences in pressure of compressed air dryers and filters, the control behavior can influence each other greatly.
- Page 10 > set pressure offset if it is neccessary Don´t select !Average value output If average value output is selected the analog output signal ist the average between Pmin and Pmax of Airleader pressure setting Fault input selection Standart is C-NC If neccessary change to C-NO...
- Page 11 (ACTUAL pressure value) As a result, the compressors and the Airleader have the same pressure. Is one of the regulated compressors running in the uneconomic area, -e.g. at 100% or 30% for a longer period of time, the actual pressure value is changed slightly by 0.05 bar until the compressors are running in the good range again.
- Page 12 Programming load / unload compressors Touch >Settings >compressor than Touch > on compressor symbol > set capacity Touch on Analog input 1 „Ai-1“ > set type of sensor > set min range of sensor at 4 mA > set max range of sensor at 20 mA >...
- Page 13 (Control compressor's with their own control) If the pressure in the "higher Pmax" field is entered as 0.5 bar, Airleader switches the compressors to manual operation if this va- lue is exceeded. (Control compressor's their own control) If the "automated manual mode"...
- Page 14 Delay time start: If Airleader is activated via the "Start key switch or real time clock" and the network pressure is lower than the settings of Pmin value, a compressor is switched on immediately. All other compressors will be switched on individually after the programmed time.
- Page 15 TO program the analog inputs > touch on the button of analog input Anlog input „Ai1“ only for pressure transducer. The pressure transducer extend the supply of AIRLEADER and is includet. No other sensor should be connected to the system. The pressure is displayed in the display on the left head line.
- Page 16 > Vibration for bearings Analog output at the connection module It is the actual pressure signal from the AIRLEADER as long as the average output is in No (N) position. . (See page 6) Note: If average value output is programmed to „Y“...
- Page 17 PROGRAMMING REAL TIME CLOCK Set date and time Touch on each field and set the date and Time of the real time clock. Examble: 1. Monday to Friday from 6:00-22:00h > Control system ON > Pressure profil 1 > Rank profil 1 >...
- Page 18 CLOCK - PROGRAMMING - NOTES Compressor chanels Name Name Pressure profile = PP P min P max P Alarm Compressor rank profile = RP Kompr. 1.RF 2.RF 3.RF 4.RF Clock relay switching times and functions Day of the week Time SP=switching point LS=Management Leadsystem digital output =R1...
-
Page 19: Status Data
STATUS DATA Touch on Status to see the status of all connected modules an sensors Status of compressor modules (MK) No. 1-16 and extra connected modules (AM) No. 17-24 See the status of: > relay 1 > relay 2 > analog input 1 Ai-1 in mA and selected sensor data >... - Page 20 Ethernet by using the COM server. The RS-485 interface AIRLEADER is connected to a COM server. The COM server gets an IP address that matches the IP address range.
- Page 21 USB-stick to get this into the web server The data is stored monthly > Format SD card > Repair SD card > Config Upload - to save already programmed settings from other Airleader controls For example when changing control board Utility: >...
- Page 22 Switching ON delay time is 30 sec (default by manufacturer). Key switch “START” to position “1” AIRLEADER will start your compressed air station. From now on your compressors are energy saving controlled, depending on the real consumption of compressed air.
- Page 24 5460 33 Street SE Grand Rapids – MI 49512 (616) 828 0716 info@airleader.us www.airleader.us...
Need help?
Do you have a question about the Master-4 and is the answer not in the manual?
Questions and answers