Salva ST-02 Installation And Operating Instructions Manual

Hide thumbs

Table of Contents

Quick Links

Download this manual

OVEN 'MODULAR / 02'

ELECTRIC

ELECTRONIC ST-02

INSTALLATION

AND OPERATING

INSTRUCTIONS

REVISION: Horno Modular 02 (ing) 180711.doc

Table of Contents

Summary of Contents for Salva ST-02

Page 1 OVEN ‘MODULAR / 02’ ELECTRIC ELECTRONIC ST-02 INSTALLATION AND OPERATING INSTRUCTIONS REVISION: Horno Modular 02 (ing) 180711.doc...
Page 3: Manufacturer's Data
MANUFACTURER'S DATA Salva Industrial, S.A. Ctra. Nacional I Km. 471 20100 LEZO Apdo. Correos 505 20.080 SAN SEBASTIÁN : (+34) 943 449 300 Fax: (+34) 943 449 329 E-mail: salva@salva.es URL: www.salva.es TECHNICAL CHARACTERISTICS Type Model Phase kcal/h Capacity Area...
Page 5 INDEX WARNINGS ......................... 0-1 PREASSEMBLY INSTRUCTIONS ..................1-1 STORAGE AND TRANSPORT ........................1-1 CONDITIONS FOR USE..........................1-1 GENERAL INFORMATION ..........................1-1 DIMENSIONS OF DIFFERENT COMPONENTS....................1-2 DELIVERY OF THE OVEN ..........................1-4 1.5.1 Assembled oven............................1-4 1.5.2 Unassembled oven ...........................1-4 ELECTRICAL CONNECTION .........................1-6 1.6.1 Electrical connection between decks ......................1-8 1.6.2 Power control connection..........................1-9 1.6.3...
Page 6 ELECTRICAL SCHEME ...................... 9-1 STEAM GENERATOR (OPTIONAL)................. 10-1 10.1 DESCRIPTION OF THE COMPONENTS....................10-1 LIST OF SPARES......................11-1 11.1 STEAM GENERATOR CONTROL CIRCUIT.....................11-1 11.2 BASE CONTROL CIRCUIT ........................11-2 11.3 MODULE CONTROL CIRCUIT........................11-3 11.4 PASTRY DOOR ............................11-4 11.5 PIZZA DOOR..............................11-5 11.6 REST OF THE OVEN..........................11-6...
Page 7 The acoustic power emitted by the oven is lower than 70 dB. Keep this instruction manual in a safe and accessible place. A three-phase main switch with its corresponding fuses should be placed between the oven and the main SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 8: Conditions For Use
The control for the handle which opens and closes fume extraction from the inside of the chamber, is located on the left hand on the front panel; the fumes go to a general collector located on the back of the deck. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 9 1.717/67,6 ED-20 DECK WITH STEAM 1.740/68,5(*) 315/12,4 340/750 1.717/67,6 ED-25 DECK 1.740/68,5 365/14,4 275/606 1.717/67,6 ED-25 DECK WITH STEAM 1.740/68,5(*) 365/14,4 355/783 1.717/67,6 BASE 1.514/59,6 150/5,9 90/198 1.717/67,6 1.738/68,4 150/5,9 90/198 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 10 Kg/lbs. NXD-20 DECK 1.912/75,3 2.051/80,7 315/12,4 310/683 NXD-20 DECK WITH STEAM 1.912/75,3 2.051/80,7(*) 315/12,4 390/860 NXD-20 BAKER DECK 1.912/75,3 2.100/82,7(*) 315/12,4 390/860 BASE 1.912/75,3 1.825/71,9 150/5,9 70/154 1.912/75,3 2.049/80,7 165/6,5 70/154 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 11: Delivery Of The Oven
In this case, assembly must be carried out by a specialist, given that, apart from mechanical assembly of the oven, it is necessary to carry out electrical connection between modules, plus connection to mains and first performance tests. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 12 • This draining pipe may be fitted with a rubber or plastic hose (6) up to a water collection vessel, or better still, directly to the drainage system. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 13: Electrical Connection
230 / 400 V 45,9 / 26,4 6,3 / 3,6 18,3 / 10,5 22,8 / 13,1 3,5 / 2,0 5 / - 24,0 /13,8 3,5 / 2,0 30,2 / 17,4 3,5 / 2 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 14 In these cases, the cable sections are calculated using the new total. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 15 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 16 It is essential that a switchboard, fitted with the necessary elements for protection and tripping, be installed between the general mains and the oven. See chapter 5.1 (Start-up of oven and modules) SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 17 It is necessary to construct a drain of diameter at least 1". This should preferably be made of metal and should be temperature-resistant in any case. It will be coupled to the oven by a flexible hose of internal diameter 0.7 inches (18 mm). SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 18 4- 9.8 inches (25 cm) baking deck. 5- 7.9 inches (20 cm) baking deck. 6- 7.9 inches (20 cm) pizza deck. FIG. 1 7- 7.9 inches (20 cm) baking deck. 8- Top module. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 19 2- 7.9 inches (20 cm) baking deck.- Crown height. 3- 9.8 inches (25 cm) baking deck.- Crown height. 4- Base. 5- Proofer (Optional). 6- Wheel with 6.3 inches (160 mm.) nylon castor. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 20 (see drawing), located on the top part of the control panel. Pulling this control to the limit, the draft opens, and pushing it to the limit, the draft is closed. Draft control Open draft Closed draft SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 21: Electronic Control Panel
4. ELECTRONIC CONTROLPANEL SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 22 A-. Temperature control. B-. Baking time control. C-. Power control. D-. Steam Generator. E-. Power regulator. F-. Steam. G-. Delay timer. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 23 This zone is activated when the oven is working with power control. • TIMED START-UP ZONE Displays the time remaining until the oven is switched on, expressed in hours and minutes. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 24: Operation Of Control Panel
2, 5 and 6. The power setting zone of the LCD screen indicates whether the respective heater units are on or off, and displays the setting assigned to each unit. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 25 When the oven has been set up so that its modules work with power control, the power control symbol will be displayed in the power control zone of the LCD screen. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 26 In a tower of modular ovens, the existence of two or more electronic panels with the same identification number will mean that the power control cannot operate. Possible values: Minimum Maximum Standard SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 27 With this variable you can select the value of the regulator of the oven base resistances expressed in %. The value selected will be assigned by default to the equipment's connection. Possible values: Minimum power. Maximum 100% “ Standard SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 28 It is expressed in the unit of measure selected in the variable “FAR”. Possible values: ° ° ° ° Minimum ° ° ° ° Maximum ° ° ° ° Standard SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 29 000” This variable shows the last alarm produced. The alarm number is shown in the figures on the right. This function can only be controlled by the Technical Service at Industrial Salva. This variable CANNOT be modified. “Ctr” The user can adjust the LCD display contrast. Press button <5> then, while keeping it pressed, press button<2>.
Page 30 3. Connect the thermal magnetic switch located behind the module’s right-hand control panel tray, by moving it to its upper position (2). 4. Connect the module’s CONTROL PANEL switch by pressing key 10 (3). The L4 Led light will come SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 31 4) Set the cooking time to 20 minutes in the cooking time control zone of the LCD screen. To do so, use keys 3, 5 and 6. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 32 To turn on the lighting inside the deck, first move the MCB switch (top position) (4) of the base to ON and then also the switch (11) on the LIGHTING PANEL next to the control panel. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 33: Maintenance Instructions
It is advisable to clean the door windows, as well as the lighting eye of the chamber, once a week, applying a non-abrasive film of detergent, when glass is warm, and cleaning with a humid cloth, after one minute. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 34 3- in order to replace the outer glass panel (9), remove the nuts and the panel separators (11) and then replace the panel. 4- Follow the steps outlined in point 1- in reverse in order to reassemble the inner tray (18) on the inner cover (4). SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 35 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 36 WARNING: when inserting a new bulb, do not touch it directly with your fingers. Use a clean, dry cloth when handling. Follow the process described above in reverse order to replace the lamp- holder assembly. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 37 • In both cases SALVA INDUSTRIAL, S.A. or its official distributor should be rapidly advised so that they can send out specialist to solve the problem. SALVA INDUSTRIAL, S.A...
Page 38 Service Department of SALVA INDUSTRIAL S.A. or by one of our distributors. If these watchwords are not respected, the guarantee may not apply. SALVA, in its constant research of improvement concerning its products, reserves the right of making any modifications without previous notice.
Page 39: Electrical Scheme
9. ELECTRICAL SCHEME SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 40 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 41 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 42 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 43 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 44 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 45 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 46 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 47 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711...
Page 48 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-10...
Page 49 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-11...
Page 50 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-12...
Page 51 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-13...
Page 52 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-14...
Page 53 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-15...
Page 54 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-16...
Page 55 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-17...
Page 56 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-18...
Page 57 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-19...
Page 58 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-20...
Page 59 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-21...
Page 60 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-22...
Page 61 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-23...
Page 62 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-24...
Page 63 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-25...
Page 64 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-26...
Page 65 SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 9-27...
Page 66: Description Of The Components
10. STEAM GENERATOR (OPTIONAL) 10.1 DESCRIPTION OF THE COMPONENTS. 1- Water Softening Device. 2- Pressure Regulator 3- Valve 1/2". 4- Sifón E ST-85. 5- Solenoid Valve 6- Steam Generator. SALVA INDUSTRIAL, S.A File: Horno Modular 02 (ing) 180711 10-1...
Page 67: List Of Spares
11.1 STEAM GENERATOR CONTROL CIRCUIT Code Description ca034ci1.dft 0070316007 Plug CINTISA 160/6 BU ca034ci1.dft 0183418010 Contactor DIL 00M 10 24 V KM ca034ci1.dft 1436015910 Thermostat K-5G+H / 00 1124001005 Thermocouple E/91 11-1 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 68 0072101004 Terminal Block RALOCAR 1000-4 ad041ci1.dft 1123101011 Transform. 180VA 230/0-17-0-24 V ad041ci1.dft 0172000010 Circ. break I C 6k VA 10 A ad041ci1.dft 0172000003 Circ. break I C 6k VA 3 A 11-2 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 69 A Models: EM-20, EM-20 PIZZA, NXM-20, NXM-20 PIZZA, E-20, E-20 PIZZA B Models: EMD-20, EMD-20 PIZZA, E-25 , NXE-20, NXE-20 PIZZA C Models: ED-20, ED-25 D Models: NXD-20, ELP-20, LXP-20 11-3 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 70 1124000006 Right door spring E/80 ca155ci1.dft 1124027000 Door axis protector pipe E/72 ca155ci1.dft Door axis ca155ci1.dft Door handle ca155ci1.dft 1124420029 Exterior glass of the door E-20/00 ca155ci1.dft 1114420029 Exterior glass of the door EM-20/00 11-4 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 71 1124000007 Left door spring E /80 ca166ci1.dft 1124000006 Right door spring E/80 ca166ci1.dft 1124027000 Door axis protector pipe E/72 ca166ci1.dft Door axis ca166ci1.dft Door handle ca166ci1.dft 1124020001 Exterior glass of the door E-20/00 11-5 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 72 1100004000 Wheel 200 ca062ci1.dft 1124002000 Heating element E-15/80 0000700050 Filter ½ “ 1124023000 Thermocouple E/80 (1): , NXM, ELP and LXP Models: 1 Unit. (2): Only for models with steam generator. 11-6 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...
Page 73 11-6 SALVA INDUSTRIAL, S.A. File: Horno Modular 02 (ing) 180711...