TRAMPA BMS 18S Light Quick Start Manual

Battery management system

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Battery Management System BMS 18S Light

1 Features

Supports 3 to 18 cells
LTC6813 chipset
Charge-only BMS
Chemistry: LiIon, LiPo, LiFePo4
SoC & SoH estimation
Charge current measurement
Charge cutoff on cell over temperature
Charge cutoff on cell over charge
Over temperature detection BMS
Cell temperature monitoring (3x NTC)
Self test routine
CAN connectivity
Communication with VESC motor controller
Buzzer for acoustic warning signals
VESC Tool desktop and mobile support for
configuration and monitoring (mobile requires a
wireless module)

2 Applications

General purpose smart BMS for 3 to 18 cells in
series
For integration into VESC ecosystem
Page 1
Page 1

3 Description

The VESC 18S Light BMS is a charge only battery management
system (BMS) for up to 18 cells in series featuring cell
balancing, charge coupling and decoupling, temperature
monitoring and system health checks. The device is designed to
be integrated into the VESC ecosystem, allowing it to
continuously share information about the battery sate with other
CAN linked devices, so that the battery always will be operated
within pre-defined and acceptable limits. The VESC motor
controllers use the data on the CAN-bus from the BMS for soft
power rampdown when the cells get warm or approach end of
charge, which preserves the cells and avoids hard cutoffs. This
dynamic interaction sets the device apart from less
sophisticated solutions without a transparent communication
structure.
The BMS is backed by VESC Tool, which runs on Linux,
Windows, iOS, MacOS and Android. Features include a wide
range of adjustments for the battery setup and operation as well
as live monitoring and logging capabilities onto a computer or
VESC device like the VESC-Express.

4 Typical installation

The typical installation is shown in the diagram below.
It is necessary to use appropriate fuses on all connections,
matching the discharge current and charge current.
It is highly recommended to use 200mA fuses on all balance
cables, close to each cell! Each battery has to be equipped
with at least one temperature probe (NTC10K 3380K) in the
centre of the battery and with sufficient thermal contact to the
cells.
Rev. 1.0

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Summary of Contents for TRAMPA BMS 18S Light

  • Page 1: Features

    Battery Management System BMS 18S Light 3 Description 1 Features The VESC 18S Light BMS is a charge only battery management Supports 3 to 18 cells ● system (BMS) for up to 18 cells in series featuring cell LTC6813 chipset ●...
  • Page 2: Table Of Contents

    Battery Management System BMS 18S Light Table of Content 1 Features……………………………….. ● 2 Applications…………………………... ● 3 Description………………….………... ● 4 Typical installation……………...……. ● 5 Warnings……………………………..● 6 Type of batteries……...……………... ● 7 Charger…………….………………….. ● 8 Charge process…...………………….. ● 9 Setup in Software……………………..
  • Page 3: Warnings

    Battery Management System BMS 18S Light 5 Warnings Depending on your country, safe handling for WARNING: Read the ENTIRE instruction manual to untrained persons is limited to a certain voltage range. become familiar with the device and its features before If you don’t have professional training, you may not...
  • Page 4: Setup In Software

    The current must be above this manitude for the Ah and Wh couters to run. Battery Management System BMS 18S Light 9 Setup in Software The BMS must be configured before it can be used in conjunction with your battery. After installation to the battery a connection to VESC-Tool (latest version) must be established.
  • Page 5: The Charging Tab

    Battery Management System BMS 18S Light 9.2 The Charging tab: This tab is used to set up all relevant values for the charging process. Charge End Voltage must be set to the maximum allowed single cell voltage or lower. Please refer to the data sheet of the cell in use! - For LiIon and LiPo batteries this value is typically 4.21V.
  • Page 6: The Sleep Tab

    Battery Management System BMS 18S Light The Balance Starting Voltage is the Voltage difference towards the lowest measured cell voltage. If a cell is this much higher in voltage, then this cell will be balanced (drained) to level out with the other cells in the pack.
  • Page 7: The Counters Tab

    - CAN Baud Rate: The CAN-bus baud rate needs to match the baud rate of the other devices on the same bus. 9.7 The External tab: This tab allows you to define settings for an external power switch and/or current measurement unit attached to the VESC BMS 18S Light. It should generally be left with the default values. Page 7...
  • Page 8: Calibration And Final Checks

    Battery Management System BMS 18S Light 10 Calibration and final checks After finishing the setup configuration, you need to calibrate the Zero Current and perform some tests to assure that everything is functional and safe. Go to the BMS Data page on the left hand side menu and activate BMS Data on the right hand side toolbar.
  • Page 9 Battery Management System BMS 18S Light The next check is the temperature measurements. This window shows 7 temperatures. The temperature T1 and T2 are located on the BMS itself and show the temperture of the LTC chip and the Mosfet switch of the charge input.
  • Page 10: Integration In Your Battery Housing

    Battery Management System BMS 18S Light 11 Integration in your battery housing Warning: The VESC 18S Light BMS should be carefully integrated into the battery housing. Wrong assembly and placement may cause issues resulting in an unsafe battery with the probability of property damage, collateral damage, and serious injury or death! The battery itself needs to be safe and made to standards in place.

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