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Metal-Fach SEM DUOPELL Technical And Operational Documentation

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Summary of Contents for Metal-Fach SEM DUOPELL

  • Page 3: Table Of Contents

    METAL-FACH Heating Technology Contents Introduction ................................. 2 Symbols used in the manual ............................2 Introductory steps ............................... 2 General information..............................1 Application .................................. 1 Boiler equipment ................................. 2 Basic elements of boiler construction........................... 3 Boiler dimensions ................................ 6 Boiler technical data ..............................8 Security automation and regulation ..........................

  • Page 4: Introduction

    Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o. o . We hope that the use of the device will meet your expectations and provide you with much satisfaction. The heating boiler was designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation.

  • Page 5: General Information

    The boiler is designed to supply heat to central heating systems (radiator and underfloor heating) and to obtain domestic hot water. The SEM DUOPELL boiler with manual fuel charging should operate at full rated power in a system with a buffer storing excess heat. The drawing shows an example diagram of a boiler with a buffer. Operating the boiler at nominal power allows for better fuel utilization and better exhaust gas quality for the atmosphere .

  • Page 6: Boiler Equipment

    The elements included in the basic and additional equipment are listed below. Unit of Basic equipment of SEM DUOPELL with automatic fuel feeding: Quantity measurement Central heating boiler pcs .

  • Page 7: Basic Elements Of Boiler Construction

    The user should carefully read the operating instructions for the controller and the fan. ATTENTION! METAL-FACH reserves the right to introduce changes in technical parameters, equipment and specifications of the offered goods without prior notice. Basic elements of boiler construction (User | Installer) The appearance and structure of the boiler are shown in the technical drawing.
  • Page 8 METAL-FACH Heating Technology SEM DUOPELL boiler CROSS-SECTION OF THE SEM DUOPELL BOILER 16 1. The door is clean 13. Smoke exhaust flap 2. Loading door 14. Exhaust gas swirler 3. Slatted doors 15. Ceramic channel 4. Ash pan door 16. Primary air supply flap 5.
  • Page 9 METAL-FACH Heating Technology SEM DUOPELL boiler with automatic fuel feeding...

  • Page 10: Boiler Dimensions

    10. Drain port 23. Boiler operation regulator 11. Supply connector 24. Chimney adapter 12. Return connector 25. Secondary air supply regulation 13. Smoke exhaust flap 26. Cast iron grate 27. Slatted doors Boiler dimensions (User | Installer) SEM DUOPELL boiler...
  • Page 11 METAL-FACH Heating Technology Type SEM DUOPEL 16 1260 1380 3/4'' 1 ½" 1 ½" 1070 Loading opening 290x200 *The dimensions do not include the height of the boiler leveling feet.

  • Page 12: Boiler Technical Data

    METAL-FACH Heating Technology Boiler technical data (User | Installer) Boiler model Parameters SI unit SEM DUOPELL 16 Nominal thermal power [kW] Heating surface [m2] Water capacity Maximum working pressure [bar] [°C] Maximum operating temperature Test pressure [bar] Boiler class Boiler efficiency...

  • Page 13: Security Automation And Regulation

    METAL-FACH Heating Technology Security automation and regulation (User | Installer) 1. The boiler automation allows you to set:  boiler temperature ;  hot water temperature ;  temperatures in the central heating system;  operation of additional pumps; ...
  • Page 14 METAL-FACH Heating Technology be led above the roof and placed near the chimney; there cannot be devices on the exhaust duct that allow it to be closed;  the cross-section of the chimney should be not less than 20 x 20 cm;...
  • Page 15 METAL-FACH Heating Technology Minimum distances for placing the boiler in the boiler room ATTENTION! Mechanical exhaust ventilation should not be used in the boiler room. ATTENTION! Ensuring the supply of sufficient fresh air to the boiler room will enable effective fuel combustion.

  • Page 16: Boiler Installation

    (User | Installer) An important element of the installation is the correct positioning and leveling of the SEM DUOPELL boiler; these boilers do not require special foundations. Leveling the boiler is made easier by adjustable feet. The boiler must stand vertically.

  • Page 17: Connection Of The Boiler With The Heating Installation

    METAL-FACH Heating Technology The degree of flammability of building masses and Building masses and products products Sandstone, concrete, bricks, fireproof plaster, mortar, A - Non-flammable ceramic tiles, granite B - Hard to burn Wood-cement boards, glass fibers, mineral insulation C1 - Hard to burn...
  • Page 18 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 19 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 20 METAL-FACH Heating Technology Boiler connection diagram in a system with a buffer (DHW before the buffer) 1. Return sensor 8. Upper buffer sensor 2. Central heating pump 9. Lower buffer sensor 3. 3D thermostatic valve 10. Buffer 4. Boiler sensor 11.
  • Page 21 METAL-FACH Heating Technology Boiler connection diagram in a system with a buffer (DHW after the buffer) 1. Return sensor 8. Upper buffer sensor 2. Central heating pump 9. Lower buffer sensor 3. 3D thermostatic valve 10. Buffer 4. Boiler sensor 11.

  • Page 22: Requirements For The Expansion Vessel

    METAL-FACH Heating Technology Requirements for the expansion vessel (Installer) Each open system heating installation should be equipped with an expansion vessel , the task of which is to absorb the increase in the volume of water filling the installation and vent it. This vessel should be installed at the highest point of the installation, if possible in a vertical line above the boiler(s).

  • Page 23: Starting The Boiler

    Additionally, check whether the ash has been removed from the ash pan. The SEM DUOPELL boiler is a bottom combustion boiler, i.e. the exhaust gas outlet from the charging chamber is located in the lower part, right next to the grate. Smoke exhaust flap located in the upper part of the boiler; it is only used to remove smoke from the chamber when refuelling while the boiler is operating and can never be used as a convection channel during combustion.

  • Page 24: Please Remember This When Using The Boiler

    METAL-FACH Heating Technology ATTENTION! Smoke and tar on the walls of the charging chamber in this type of boiler (with bottom combustion) should be treated as a normal phenomenon. This does not affect the boiler's efficiency or durability, but is only an aesthetic phenomenon.

  • Page 25: Cleaning And Maintenance

    METAL-FACH Heating Technology Cleaning and maintenance (User) ATTENTION! The boiler can only be cleaned with the device disconnected from the electrical network. To save fuel, keep the combustion chamber and boiler convection channels clean. In the combustion chamber, clean the walls and shelves through the cleaning and inspection doors. The boiler exchanger and ash pan are also regularly cleaned.

  • Page 26: Examples Of Device Failure

    METAL-FACH Heating Technology Examples of device failure (User) Before calling the service, please read the most frequently asked questions. Online application: www. metalfachtg . com . pl /zglos-problem-online Hotline: +48 85 711 94 54 ext. 17 Instructional videos: www. youtube . com /c/METALFACHTechnikaGrzewcza...

  • Page 27: Terms Of Warranty

    2. The warranty for the device is provided by the manufacturer (also called the "Guarantor"): Jacek Kucharewicz, running a business under the name METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-182-60-12, REGON 523566030, phone +48 85 711 94 54 ext. 17.
  • Page 28 METAL-FACH Heating Technology 6. Carrying out annual inspections of the device, in accordance with the guidelines contained in the Technical and Operational Documentation, by specialist companies with appropriate authorizations (an example list of specialist companies is available from the Manufacturer - at +48 85 711 94 54 ext. 17 and recording their performance in the warranty card.
  • Page 29 METAL-FACH Heating Technology...

  • Page 30: Confirmation Of Inspection, Warranty Repair And Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair and service Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 31 METAL-FACH Heating Technology Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 32 METAL-FACH Heating Technology...

  • Page 33: Ec/Eu Declaration Of Conformity

    EC/EU declaration of conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with manual fuel charging and automatic fuel charging METAL-FACH Technika Grzewcza Sp. z o. o . Street Sikorskiego 66 16-100 Sokółka Type: SEM DUOPELL...
  • Page 34 METAL-FACH Heating Technology 6. PN EN 61000-6-3:2008/A 1:2012 Electromagnetic compatibility (EMC) - Part 6-3. General Standards -- Emission standard for residential, commercial and light industrial environments. 7. PN-EN IEC 63000:2019-01 Technical documentation for the assessment of electrical and electronic products with regard to the limitation of hazardous substances.

  • Page 35: Warranty Card

    All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
  • Page 36 METAL-FACH Heating Technology...

  • Page 37: The Complaint

    2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o. o . In the event of an unjustified call to the service team, or failure to complete points 1 or 2 (each commenced hour of service technician's work PLN 70 net, travel PLN 1 net/km both ways).
  • Page 38 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

  • Page 39: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 40 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

  • Page 41: Report On The First Boiler Start-Up

    1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o ., the company's address is at the end of the Technical and Operational Document.
  • Page 42 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o ., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (consolidated text: Journal of Laws of 2014 , item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.

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