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Single-Phase
Emergency Lighting Inverter
Installation and Operation Manual
Mini Power Wave, 500-2700 Watts Indoor Lighting Inverter
Sales
Email: sales@onlinepower.com
Sales: (800) 227-8899
Due to continuous product improvement, this document is subject to change without prior notice.
Document No.: 105-MAN, Rev. A
Service
Email: Service@800pwrsrvc.com
Service: (800-797-7782)
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Table of Contents
Summary of Contents for Online Power MW.50A0100N1
- Page 1 Single-Phase Emergency Lighting Inverter Installation and Operation Manual Mini Power Wave, 500-2700 Watts Indoor Lighting Inverter Sales Service Email: sales@onlinepower.com Email: Service@800pwrsrvc.com Sales: (800) 227-8899 Service: (800-797-7782) Due to continuous product improvement, this document is subject to change without prior notice. Document No.: 105-MAN, Rev.
- Page 2 Notice of Rights This document contains proprietary and confidential information of OnLine Power. No part of this manual may be reproduced, copied, translated, or transmitted, in any form or by any means, without the prior written permission of the manufacturer.
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Page 3: Table Of Contents
Table of Contents Table of Contents ....................3 Introduction ......................4 Scope and Audience ....................4 Safety and Warnings ....................4 Warranty Registration and Warranty Certificate Request ........... 4 Service ........................4 Chapter 1. Safety ..................... 5 Chapter 2. Overview ....................9 2.1 Product Description ................... -
Page 4: Introduction
Introduction Introduction Congratulations on selecting one of the fine products from the leader in power-protection technology. Our wide product offering includes Uninterruptible Power Systems (UPS), power conditioners, automatic voltage regulators, and specialty transformers (e.g., computer-grade, medical-grade). Since 1972, the manufacturer has shipped many of these fine products to discerning customers worldwide for use on sensitive equipment and critical applications. -
Page 5: Chapter 1. Safety
Chapter 1. Safety Chapter 1. Safety This chapter contains safety precautions to observe when operating or servicing electrical equipment. The symbols shown are used extensively throughout this manual. Always heed these precautions because they are essential to the safe operation and servicing of this product. - Page 6 Chapter 1. Safety DANGER: This Equipment is intended to be permanently connected. Only factory- trained or authorized personnel should attempt to install or repair the unit or its battery system. Improper installation has proven to be the single most significant cause of start-up problems.
- Page 7 Chapter 1. Safety DANGER: In case of fire involving electrical equipment, only carbon dioxide fire extinguishers, or those approved for use on electrical equipment, should be used. The use of water on fires involving live high-voltage electrical circuits could present an electrocution hazard.
- Page 8 Chapter 1. Safety DANGER: Lead-acid batteries contain hazardous materials. Batteries must be handled, transported, and recycled or discarded following federal, state, and local regulations. Because lead is a toxic substance, lead-acid batteries should be recycled rather than discarded. Do not dispose of batteries in a fire, the batteries may explode. Do not open or mutilate the batteries.
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Page 9: Chapter 2. Overview
Chapter 2. Overview Chapter 2. Overview Topics: This chapter provides an overview of the Single-Phase Lighting Inverter 2.1 Product Description (page 10) Table 2-2. Model Numbers (page 11) 2.2 Product Main Features (page 12) 105-MAN Page 9 of 58... -
Page 10: Product Description
Chapter 2. Overview 2.1 Product Description The Single-Phase Lighting Inverter is manufactured to provide critical power for lighting during a power outage. The Lighting Inverter meets or exceeds the life safety codes of UL924 and UL1778. These codes were established to allow emergency lighting inverters to provide critical power to the lighting circuits during a power failure. - Page 11 Chapter 2. Overview Table 2-2. Model Numbers Weight Model Inverter Watts Input/Output BTU/HR* Numbers & Battery MW.50A0100N1 120/120 275 LBs MW.50R0100T1 277/120 " MW.50A2500T1 120/277 " MW.50R2500T1 277/277 " MW.75A0100N1 120/120 370 LBs MW.75R0100T1 277/120 “ MW.75A2500T1 120/277 “ MW.75R2500T1 277/277 “...
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Page 12: Product Main Features
Chapter 2. Overview 2.2 Product Main Features The Single-Phase double conversion on-line Emergency Lighting Inverter uninterruptable, clean, Single-Phase power to your critical systems while keeping batteries continuously charged and providing a back-up in the event of a utility power failure. If a power failure lasts longer than the rated UPS backup time, your UPS will shut down systematically, avoiding battery discharge. - Page 13 Chapter 2. Overview 2.2.1 Efficiency Optimizer Function The Efficiency Optimizer Function is a new feature of your UPS that adds cost-effectiveness, provides minimal power loss, and reduced power consumption. Alternating between bypass and on-line modes is achieved automatically and in accordance with the conditions of the utility power to obtain the greatest efficiency, on-line mode may function during times of intermittent utility power availability and bypass mode when power flows smoothly.
- Page 14 Chapter 2. Overview 2.2.3 AC Utility failure: The AC output power comes from the battery and passes through the DC/AC Inverter, DC/AC Inverter, and the Static Switch to provide power to the load. The battery charging path is from the AC utility input to the AC/DC Charger to charge the battery.
- Page 15 Chapter 2. Overview 2.2.5 Free Run Mode The UPS operates in free-run mode when the input frequency is outside of the selected input frequency range. In free-run mode, the output frequency does not match the input frequency. When starting the UPS, the frequency regulation detected is 50 or 60 Hz ±0.25Hz 2.2.6 Diagnostic tests When you start the UPS, a diagnostic test is automatically executed that checks the electronics and battery and reports any faults on the LCD screen.
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Page 16: Chapter 3. Hardware Overview
Chapter 3. Hardware Overview Chapter 3. Hardware Overview Topics: This chapter provides an overview of the system's key components. Key Components description (page 17) 105-MAN Page 16 of 58... -
Page 17: Key Components
Chapter 3. Hardware Overview 3.1 Key Components Figure 3-1 shows the key system components and describes them. Figure 3-1. Mini Power Wave Key Components Table 3-1. Key Components description Components Function Callout INPUT / OUTPUT/ Conveniently located close to knockout terminal DC CONNECTION blocks for Input, Output, and Battery connection. -
Page 18: Chapter 4. Installation
Chapter 4. Installation Chapter 4. Installation Topics: This chapter describes how to install the system. It includes pre-installation information along with 4.1 Delivery Space Requirements guidelines for storing the system for future use. (Page 19) 4.2 Site Considerations (page 20) ... -
Page 19: Delivery Space Requirements
Chapter 4. Installation 4.1 Delivery Space Requirements The following figures show the dimensions of the system cabinets as well as key components used for cable access and mounting. Verify that the delivery area, the destination, and the path between them meet the standard delivery clearance and weight requirements of the system. -
Page 20: Site Considerations
Chapter 4. Installation 4.2 Site Considerations Planning the proper location and layout of the system prior to installing it is essential for successful operation. To ensure normal operation and to avoid unnecessary maintenance, plan your site configuration and prepare your site before installation. The system is designed for indoor installation and meets NEMA specifications for operating temperature, humidity, and utility voltage. - Page 21 Chapter 4. Installation 4.2.1 Operating Environment The location you choose for installation should conform to the following conditions. Table 4-1. Inverter Environmental Specifications Inverter Description Environment Operating 0 to 40C (32 to 104F) Temperature: Battery compartment to be kept at battery operating temperature Altitude: 1,829 meters (6,000 feet) de-rate 10% for each additional 305 meters (1,000 feet) up to 2,744 meters (9,000 feet)
- Page 22 Chapter 4. Installation Thoroughly inspect each battery for any signs of damage. If there is any damage, reject the shipment and notify the manufacturer by email at services@800pwrsrvc.com. If possible, photograph the damage for future reference. As you unpack the pallet or container, check each battery box for damage on all sides, the top and bottom.
- Page 23 Chapter 4. Installation 4.2.6 Unpacking the Equipment After checking the cartons for signs of damage, perform the following steps to unpack the equipment: 1. Open all cartons. 2. Compare the items received to the packing list. If an item is missing or damaged, contact the place of purchase.
- Page 24 Chapter 4. Installation 4.2.8 Electrical Connections The following sections describe how to perform the electrical connections. In these sections, “TB” refers to a terminal block. Before making electrical connections, observe the following: DANGER: Verify that all customer-supplied wiring is de-energized before performing any electrical work.
- Page 25 Chapter 4. Installation 4.2.9 Input/Output/Load Connection Figure 4-2. Power connection SYSTEM RATING INPUT / OUTPUT/ DC TB (WATTS) 500W – 2700W #22 - #6 AWG 105-MAN Page 25 of 58...
- Page 26 Chapter 4. Installation Table 4-3. Battery Torque Values SYSTEM RATING (BATTERY TYPE) TORQUE (INCH (BATTERY TYPE) TORQUE (WATTS) LBS) (INCH LBS) 500W UB12260 (59 IN-LBS) HPS12-90W-XFR (55 IN-LBS) 750W UB12350 (59 IN-LBS) HPS12-90W-XFR (55 IN-LBS) 1000W UB12350 (59 IN-LBS) UNA12-115 (55 IN-LBS) 1250W UB12500 (59 IN-LBS) UNA12-150 W (75 IN-LBS)
- Page 27 Chapter 4. Installation 4.2.9 Storing the System If you will not be using the system as soon as you receive it, keep it in its original packing material and store it in an indoor environment that meets the following conditions. Specification Description Ambient...
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Page 28: Chapter 5. Operation
Chapter 5. Operation Chapter 5. Operation Topics: This chapter describes how to operate the unit. 5.1 Starting the Unit (page 5.2 Turning ON the Unit (page 30) 5.3 Communication (page 5.4 FRU Replacement (page 37) 105-MAN Page 28 of 58... -
Page 29: Starting The Unit
Chapter 5. Operation 5.1 Starting the Unit Please be sure not to start up the unit without the assistance of factory-trained authorized personnel, as failure to do so may damage the unit and void the unit warranty. To request a start-up: Either complete the form (6002-1545) online and email it to service@800pwrsrvc.com or fax a printed copy to Power Services at (323) 721-3929. -
Page 30: Turning On Unit
Chapter 5. Operation 5.2 Turning ON the Unit Follow the instructions below for the UPS operation. Figure 5-1 LCD Display Switch Function When this key is pressed with the LCD Select Down-Key simultaneously for 3 ON-OFF seconds, the UPS will switch on if the unit is not in the battery backup mode. CONTROL Press both the ON-OFF Control key and LCD Select UP key at the same time to disable the beeps. - Page 31 Chapter 5. Operation 5.2.1 Operation/Turn-on Procedure Follow the instructions below for system operation. 5.2.1.1 Starting and shutting down the unit Ensure that the unit is correctly installed in accordance with all building and safety codes and that the input power cable and ground are secured. 1.
- Page 32 Chapter 5. Operation 5.2.1.3 Status Menu 5.2.1.4 Voltage Menu 5.2.1.5 Frequency Menu 105-MAN Page 32 of 58...
- Page 33 Chapter 5. Operation 5.2.1.6 Battery Status Menu 5.2.1.7 V Output Power Menu 5.2.1.8 Temperature Menu 5.2.1.9 History Record Menu 105-MAN Page 33 of 58...
- Page 34 Chapter 5. Operation 5.2.1.10 Bypass Range Set Menu a. To protect the load, the function of bypass auto-transfer is activated only when the AC main voltage is within the range of LO (low) and HI (high). In this screen, press the ON/OFF Control key to enter the following steps for the LO/HI voltage setting: The cursor (→) will appear to indicate the selected item.
- Page 35 Chapter 5. Operation 5.2.1.11 Output Voltage & Frequency Adjustment Menu a. Press the ON/OFF Control key to set the output voltage or frequency. b. The cursor ( ) appears to indicate the selection of output voltage or frequency. c. Use the Up or Down key to adjust the output voltage to 220V, 230V or 240V for 220V systems or 100V, 110V, 115V, or 120V for 120V systems.
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Page 36: Communication
Chapter 5. Operation 5.3 Communication 5.3.1 Communication interface The communication interface (DB9 port) on the back of the UPS may be connected to a host computer to provide the following external control: 1. Supply dry contact function to the UPS using software such as Megatec RUPS, which communicates with the computer by supplying a simulation of relay closure. -
Page 37: Fru Replacement
Chapter 5. Operation 5.4 FRU Replacement Some components can be replaced by qualified factory-trained service personnel only. These components are referred to as Field Replaceable Units (FRUs). For ordering the replacement parts from the factor email service@800pwrsrvc.com provide the unit’s Serial No. from the Start-Up label located on the right front door. Replacement parts must be replaced by certified factory-trained service personnel only. -
Page 38: Chapter 6. Troubleshooting
Chapter 6. Troubleshooting Chapter 6. Troubleshooting Topics: This chapter describes typical troubleshooting steps. Troubleshooting (page 45) 105-MAN Page 38 of 58... - Page 39 Chapter 6. Troubleshooting 6.1 Troubleshooting Chart 105-MAN Page 39 of 58...
- Page 40 Chapter 6. Troubleshooting 6.2 Unit Status & Actions The following guidelines may be helpful for problem resolution. Unit Status Action AC utility power is normal. UPS is running normally, The charger may have failed – Replace the but the battery capacity is low, and the alarm beeps Charger Board.
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Page 41: Appendix A - Options
Appendix A – Options This appendix provides detailed information about the options available for the Single-Phase Lighting Inverter. 105-MAN Page 41 of 58... - Page 42 Appendix A – Options A.1 Auxiliary Output Circuit Breaker, 1pole, 20amp (max. 12) These 1-pole, 20A circuit breakers are designed to protect customer circuits and are offered at a maximum of twelve auxiliary circuit breakers per unit. Offered in the following options: Normally ON C.B.
- Page 43 Appendix A – Options A.5 Floor Mounting Brackets This floor-mountable unit can be re-configured with two additional brackets at the bottom sides of the machine. Figure A-1. Seismic Bracket Isometric Drawing 105-MAN Page 43 of 58...
- Page 44 Appendix A – Options A.6 Communication Interface (RS232, USB) This option allows the communication of the unit as mentioned in Section 5.3 via an RS232 Cable. For the location, see Figure A-2. A.7 SNMP/WEB Card or AS400C W/ Relay Card This option allows the communication of the unit as mentioned in Section 5.3 via an SNMP Net agent9-Y Mini Go USB Card.
- Page 45 Appendix A – Options A.8 Optional Battery thermal runaway control via shutting off the charger, auto restart, battery exerciser, and event logger. A.8.1 BATTERY THERMAL RUNAWAY CONTROL Protects in case of over temperature (+40º C) in the battery compartment by shutting off the charger and provides an alarm “BATT OVER TEMP”.
- Page 46 Appendix A – Options 2. Download and install JAVA JRE program. Or, Save and from the save JRE Folder to install the program. 105-MAN Page 46 of 58...
- Page 47 Appendix A – Options 105-MAN Page 47 of 58...
- Page 48 Appendix A – Options 3. If your computer already has the JAVA JRE installed, then please skip this process. 4. After the JAVA JRE Program has been installed, please click and execute the UL924 UPS Battery Exerciser Program “UPSBatteryTest.exe” 105-MAN Page 48 of 58...
- Page 49 Appendix A – Options Installation Completed. 105-MAN Page 49 of 58...
- Page 50 Appendix A – Options A.8.2.2 Introduction • The Mini Power Wave Lighting Inverter provides a Battery exerciser (*SELF TESTING) capable of testing and can be set between 1 ~ 255 Minutes monthly and yearly. • It will provide self-diagnostic detection of a non-functional feature during a self-testing / self-diagnostic routine.
- Page 51 Appendix A – Options A.8.2.4 Loading Level Alarm Set Up Users can set up the Loading Level Alarm trigger point, when loading exceeds the loading level setting point, then UPS will initiate an Alarm. This loading level alarm setting will not affect the UPS Output Overload Protection Settings.
- Page 52 Appendix A – Options A.8.2.6 System Date and Time Set Up When the System’s date and time are not correct, click on Schedule, and then click Update Date. The UPS System’s Date and Time will be synchronized with the Date and Time of the connected computer.
- Page 53 Appendix A – Options A.8.2.8 Viewing the current System Battery Test Schedule Settings Status • Click on Read Schedule. • The screen will display the current UPS Battery Test Schedule. 105-MAN Page 53 of 58...
- Page 54 Appendix A – Options A.8.2.9 Viewing the Battery Test Historic Data: • Click Read Battery Data, • Then Screen will display the SYSTEM Battery Test Historic Data. The system can show 40 test data string. • Displayed SYSTEM Battery Test Historic Data: 105-MAN Page 54 of 58...
- Page 55 Appendix A – Options A.8.2.10 To view the system Event Log: • Click Read Event. • The screen will display the recorded SYSTEM Event Log. The system can record up to 40 events. 105-MAN Page 55 of 58...
- Page 56 Appendix A – Options A.8.2.11 Output Historic Test Data to Excel File • Click on Export Excel, then click Battery Data • Select the save path and destination folder to save the Excel file. A.8.2.12 Export Event Log Data to Excel File •...
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Page 57: Appendix B - Specifications
Appendix B - Specifications Appendix B - Specifications This appendix provides detailed information on the electrical and physical characteristics of the Single-Phase Lighting Inverter. 105-MAN Page 57 of 58... - Page 58 Appendix B - Specifications Specifications for 120VVAC /277VAC Capacity (W) Description 1000 1250 1500 2100 2500 2700 Voltage Single Phase 120Vac or 277Vac Input Voltage Range 120Vac ±10% or 277Vac Frequency 60Hz +/- 4Hz Voltage (on battery) Single Phase 120Vac or 277Vac Voltage Range 120Vac ±2% or 277Vac Frequency (on...