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Table of Contents
Summary of Contents for ZECO ECO Series
- Page 1 U.S. Patent Pending Serial No. 13/864,770 V-09-01-13...
- Page 2 Please be sure to have all operators read these warnings prior to use. WARNING WARNING Improper installation, alteration, service or The Zeco® Eco is NOT jet stream approved. DO NOT maintenance can cause property damage, injury clean the Zeco® Eco with a water jet. or death. Read the installation, operating and...
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Page 3: Table Of Contents
Product Warnings Table of Contents Zeco® Eco Specification Sheet Assembly Guide Removing Zeco® Eco from the Boxes Assembly of the Pump and Handle to the Carriage Tank Assembly Hose Receptacle and Wand Assembly Assembly of the Cord Brackets and Glove Clip Wheel Locking Mechanism Zeco®... -
Page 5: Assembly Guide
ASSEMBLY GUIDE... -
Page 6: Removing Zeco® Eco From The Boxes
Removing Zeco® Eco from the Boxes Upon receiving the Zeco® Eco unit there will be two boxes. One rectangular box containing the pump and handle, and one square box containing the tank and carriage. Zeco® Eco Top Unit Zeco® Eco Bottom Unit After removing the packaging from the pump and handle, tilt the box upright and carefully shimmy them out. -
Page 7: Assembly Of The Pump And Handle To The Carriage
Assembly of the Pump and Handle to the Carriage Tilt the carriage up and place it between the space in the top unit. Put washers and bolts together and set aside. Use the Zeco® wrench provided to tighten the bolts. 6 - 9/16 Bolts & Washers Top &... - Page 8 Pick the Zeco® Eco unit up and align the back holes. You may need to push back on the pump and handle to align the back. Place 2 bolts in the back of the unit. Securely tighten bolts when all 6 are completely installed.
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Page 9: Tank Assembly
Tank Assembly Remove the pad filter pan from the tank. Remove the piece of cardboard on the underside of the pad filter pan. Cardboard acts as a shock absorber during transportation so that the suction valve or the Pan O-ring does not get damaged Pull out on both latches to remove the screen. - Page 10 Place the pad filter pan back into the tank. The wrong way to put the pad filter The correct way of putting pan in. The long part of the handle the pad filter pan in. The Pan always goes to the back and the Pan O-ring with the smiley face O-ring always goes to the front.
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Page 11: Hose Receptacle And Wand Assembly
Hose Receptacle and Wand Assembly This is how your Zeco® unit should look at this point. Next, take the yellow and blue hose provided and connect the pump and handle to the tank. Connect the smaller yellow hose to the valve on the tank and underside of the top unit of the Zeco®... -
Page 12: Assembly Of The Cord Brackets And Glove Clip
Right Side Cord Bracket T-25 being screwed into the smaller holes to connect the cord bracket to the back of the Zeco® Eco. To attach the clove clip, take off the corner T-25 screw and place it inside the clip,... -
Page 13: Wheel Locking Mechanism
The wheel locking mechanism in the OFF position. To turn the wheel brakes off, push the red lever as shown. ALWAYS LOCK BOTH WHEEL BRAKES WHEN FILTERING OR DUMPING WASTE OIL. SERIOUS INJURY COULD RESULT IF THE ZECO® ECO IS NOT LOCKED IN PLACE. - Page 14 Warning: You MUST wear proper clothing when operating the Zeco® Eco. We recommend using heat resistant Safety Gloves. See OSHA guidelines for handling hot oil. Caution: Skin burns at 120º F. For maximum safety use when hot oil is below 120º F.
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Page 15: Zeco® Eco Operations Guide
ZECO® ECO OPERATIONS GUIDE Think Safe… Be Safe…... -
Page 16: Steps Before Filtering
Steps before Filtering Open the tank and take out the pre screen filter. 300 micron pre screen filter that collects all the large particulates and traps them so the rest of the oil can flow inside the tank to be filtered. Take the pad filter pan out of the inside of the tank. - Page 17 Pull the latches on the pad filter pan to pull out the pad filter frame. To take out the screen pull on Pad filter frame that holds the these two latches until they lock filter in place. into place so the screen can slide out.
- Page 18 Slide the pad filter frame back into the pan and pull the latches to lock it into place. The pad filter goes in with the rough side up and smooth side down. The pad filter frame is on top of it with the latches securely in place.
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Page 19: Filtering The Oil
WARNING: Filter Oil at a safe temperature to prevent skin burns. Screw the drain pipe onto the fryer valve to drain the oil into the Zeco® Eco tank. This the valve on the fryer to drain the oil into the tank of the Zeco®... - Page 20 If the micron basket gets too full with debris, you may have to scrape the sides with a spatula or turn the Zeco® Eco off and empty the basket to continue the flow of oil through the filter.
- Page 21 As the Zeco® Eco is filtering the oil, use the wand to wash down the entire fryer, including the sides. After the desired time of filtering, turn the Zeco® Eco off by turning the “Oil Out” switch to off. Close the valve on the fryer.
- Page 22 With the heat resistant gloves, pull the pad filter pan out of the tank and release the latches that hold the pad filter frame in place. The protective gloves that come with the Zeco® Eco are to be used before, during and after filtration. Using the...
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Page 23: After Filtering Clean Up And Maintenance
After Filtering Clean Up and Maintenance After filtering the oil in the fryer, your unit may require washing. Some of the components of the Zeco® Eco may be put in the dishwasher. They are the tank, pad filter pan, pad filter frame and the 300 micron pre-screen filter. -
Page 24: Transporting Waste Oil
While holding the wand, turn the “Oil Out” switch to the ON position. Run the Zeco® Eco until all oil is out of the tank. Turn the “Oil Out” switch to the OFF position and unplug the Zeco® Eco. -
Page 25: Troubleshooting Guide
TROUBLESHOOTING GUIDE... -
Page 26: Gear Pump Disassembly / Inspection
Gear Pump Disassembly / Inspection To begin disassembly of the pump, unscrew the T-25 screws found on the back panel of the unit. After taking off the panel, you will notice 4 bolts screwed into the gear hub. Take either a 7/16 wrench, a 3/8 torque wrench with a 7/16 adapter on it, or a T-wrench to unscrew the bolts. - Page 27 When the gear hub is removed place it aside and inspect the inside of the pump and check for any rust damage or large particles that might have gotten trapped inside. Remove the gear shaft as well as the larger outer gear ring behind the gear shaft.
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Page 28: After Washing The Gears & Reassembly
There are preventative measures that can be taken to be sure the pump doesn’t rust or jam up. To prevent the pump from rusting, ALWAYS thoroughly dry out the tank after washing the Zeco® Eco. To prevent the pump from jamming, ALWAYS have the 300 micron pre- screen in place. -
Page 29: Clogged Or Leaking Hose
Clogged or Leaking Hose If the hose is leaking on the Zeco® Eco, it could be that the Washer O- ring is either missing or weakened. If the Washer O-ring is missing, replace with Hose Washer O-ring Part #Z-QCWA. If the Washer O-ring is dirty or weakened remove it with a flat head screwdriver and clean or replace with Hose Washer O-ring Part #Z- QCWA. -
Page 30: Back Flush
If the wand starts to sputter, it is an indicator that the filter has too many contaminants in it. Turn the Zeco® Eco off and wait 5 seconds to prevent damage to the motor. Press the back flush button to purge all the contaminants out of the filter. -
Page 31: Parts List
PARTS LIST Replacement Parts Part No. Pad Filter Pan Z-PFP Deep Well Screen Z-DWS Short Hose (Yellow) Z-H3-Y Long Hose (Blue) Z-H2 Pan O-Ring Z-MFU Hose Washer O-Ring Z-QCWA 8” Double Wheel Kit Z-DWK-8R Caster Double Wheel Kit Z-DWK-CW Brake Assembly Z-BRKA T-25 Screw Driver Z-T25... - Page 34 NOTES...
- Page 35 NOTES...
- Page 36 The only space saving rack tank system on the market today. Three sizes available – ranging from 350 to 900 pounds of new oil and waste oil contained in a safe indoor environment. Now introducing the Zeco® Solar Charging Station. This is the first “OFF THE GRID” 100% Go Green Industrial Oil Filtration System.