Table of Contents
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Table of Contents
Summary of Contents for Integra AVRii
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Page 2: Table Of Contents
CONTENTS LIST List of components – Avrii INTEGRA Carport Structure-2 1.1. List of components - Avrii INTEGRA Carport Structure 4-10 List of tools necessary for assembly Preparation for assembly 3.1. Preparation of assembly location Selecting the mode of fixing to the ground 4.1. - Page 3 In case of discrepancies between the assembly manual and the manual attached to the assembly system or other components of the PV system, immediately seek advice from Avrii specialists or entities authorised by Avrii to release opinions concerning the installation and usage of their products. Following consultations and the acquisition of a technical opinion from authorised entities, it is permitted to develop declarations concerning the modes of special use not covered by the present manual.
- Page 4 Safety resources The adherence to general safety provisions at all times during installation and maintenance work as well as during inspections guarantees the maintenance of system efficiency and reduces the risk of injuries and trauma. Installation specialists should adhere to OHS provisions and the relevant recommendations: Perform your work so as not to introduce greater risks than those that stem from the object of the work for yourself or ◼...
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Page 5: List Of Components - Avrii Integra Carport Structure-2
1. List of components – Avrii INTEGRA Carport Structure-2 Name Technical drawning Pcs. Structural support leg (vertical support post) End cap (steel) Hex screw Acorn nut Round spacer Profile B, 100 x 40 x 2, length 6000 mm or shorter, suitable for the modules used... -
Page 6: List Of Components - Avrii Integra Carport Structure
Hex screw M8X25 A2 Clamp KPV_inox_1,5 mm Push screw M6X16 A2 36 m Seal 20x15 mm 1.1. List of components - Avrii INTEGRA Carport Structure 4-10 Name Structure -4 Structure -6 Structure -8 Structure -10 Number of spots Structural support leg... -
Page 7: List Of Tools Necessary For Assembly
Round spacer A2 10,5 (M10) Bracket KAB_inox_3 mm Hex screw M8X25 Push screw M6X16 A2 Seal 20x15 mm – 2 m x 18 pcs. B-profile connector 2. List of tools necessary for assembly Name Pcs. Wrench 30 mm Wrench 17 mm 8 m tape measure Rubber hammer Articulated ladder –... -
Page 8: Preparation For Assembly
3. Preparation for assembly In order to assess the location of erection of the system outside of geometric components, and for spatial orientation, analyse this list of additional components influencing the ultimate assessment, such as: Inclination Azimuth ◼ Presence of trees, pillars and other tall objects ◼... -
Page 9: Installing The Vertical Pillars
5. Installing the vertical pillars All work should be carried out by at least two people The vertical posts are fixed to the threaded M20 rods protruding from the foundation. The posts should be directed towards the entry direction (see fig. 1), and the caps should be found on the inner side of the carport. Fig. - Page 10 The transport, set-up and installation of the vertical support posts on the foundation should be performed with the aid of a forklift truck. Fix the mounting screws precisely in the fixing openings of the vertical support post. Using the M20 acorn nuts with spacers, fix the post to the foundation base.
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Page 11: Fixing Of The Load-Bearing Structure For The Pv Modules
6. Fixing of the load-bearing structure for the PV modules Before commencing with the assembly, check the spacing of the support posts against each other, and confirm that the support posts are fixed in a vertical position. In case of divergences from the vertical, perform the necessary corrections using spacers for the fixing bolts. Then insert the steel profile A (160 x 80 x 5) into the recess in the support post and fix with three M10 x 110 fixing screws and acorn nuts, using spacers on both sides. - Page 12 Prepare the joining location of the two components in such a way so that the assembly openings overlay with the assembly openings of the support post. Put the M10 spacer on the M10 threaded rod, affix the nut. Pull the rod through the openings. Then attach the spacer and tighten the bolt using the wrench.
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Page 13: Fixing The Cross Battens
Tighten the bolts with a mean moment of 20-30 Nm. Correctly executed mounting of profile A with the support post. 7. Fixing the cross battens Special fixing units allow quick fastening of B profiles (100 x 40 x 2 mm) to A profiles (160 x 80 x 5 mm). Fig. - Page 14 Fig. 4. Mode of fixing of profile B to profile A Profile B is fixed at recesses in profile A. Profile B is fixed symmetrically against vertical support posts.
- Page 15 Then, fix the B profiles to the A profiles using the grips and M8 bolts included with the delivery. 10a. Check the required support points for the utilised modules in the assembly manual of the PV module manufacturer. The attached profiles shall form the structural matrix, to which the modules will be fixed. Fig.
- Page 16 Then fix the end caps on the profiles. A structure prepared in this manner is ready for the installation of PV modules and other components. Correctly installed Structure-2 of the Avrii INTEGRA carport.
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Page 17: Installation Of The Pv Modules
8. Installation of the PV modules The structure is designed for wind zone one and Snow Zone II - profile B 100x40x2x5382mm, Snow Zone III - profile B 100x40x4x5382 mm. Should the paint coat be damaged during installation, each set is provided with a can of paint of the same colour as the applied coat in order to mask or paint over the damaged surfaces. - Page 18 Trim the seal so that it protrudes 2-3 mm outside of the module frame on both sides. After fixing the first row of modules, fix the seal along their shorter sides, along the entire length, so that the joints of the seal do not overlap with the spaces between modules.
- Page 19 The grips fixing modules to the profiles should be mounted from the underside, shifting the cut-out in the grip on the frame base. Then tighten the bolt. The torque should be ca. 15- 20 Nm. 17a. A structure prepared in this manner is ready for the installation of PV modules and other components.
- Page 20 Expansion systems require the selection of B profile length according to the utilised PV modules and the width of the parking spots. The joints between B profiles will use joint components attached to every Avrii INTEGRA Carport Structure-2 expansion order.
- Page 21 , POLAND...
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