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Zico QUIC-LIFT PTS-HA-24 Parts And Instruction Manual

Hydraulic portable tank system - 24 vdc
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QUIC-LIFT
Hydraulic Portable Tank System - 24 VDC
™
Model PTS-HA-24
Parts and Instruction Manual
I.
STANDARD EQUIPMENT
The following items are included with each complete PTS-HA system:
A. Instruction Packet
1. Installer Copy - Includes all information required to install a complete system,
including wiring diagram and parts list.
2. Customer Copy - Includes all information provided to installer plus "Warning" labels that must
be affixed to apparatus prior to operating the PTS-HA.
B. Control Switch and Motor Control Module
A single pole, double throw, momentary switch, single pole, single throw toggle switch and motor
control module are provided for operation of system.
C. Flashing Light Kit (Model PTS-FLK-24)
NFPA 1901-96 requires flashing lights be mounted to all Systems, and must remain activated
whenever the System is out of the stored position.
II.
OPTIONAL EQUIPMENT
The following equipment may be added to any PTS-HA:
A. Horizontal Hard Sleeve Mount with One 10' Solid Tray (Model HHS-TM-1)
Mounts to top of system to store an additional single 10' hard sleeve.
B. Horizontal Hard Sleeve Mount with One 10' Split Tray (Model HHS-TM-1-ST)
Mounts to top of system to store an additional single 10' hard sleeve (tray ships in two sections).
C. Center Hinge Hardware Kit (Model PTS-HA-CH)
Required for mounting of a tank cover.
ZICO
®
3098PM6
10-6-23

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Summary of Contents for Zico QUIC-LIFT PTS-HA-24

  • Page 1 ZICO ® QUIC-LIFT Hydraulic Portable Tank System - 24 VDC ™ 3098PM6 Model PTS-HA-24 Parts and Instruction Manual 10-6-23 STANDARD EQUIPMENT The following items are included with each complete PTS-HA system: A. Instruction Packet 1. Installer Copy - Includes all information required to install a complete system, including wiring diagram and parts list.

  • Page 2: General Installation Information

    D. Elliptical tank Adapter (Model PTS-HA-ETA) Required for mounting system to elliptical tanker. III. GENERAL INSTALLATION INFORMATION PLEASE NOTE: The PTS-HA is NOT a direct, bolt-on replacement for the standard PTS. When the portable tank is placed into the tank box (9 & 10), there should be approximately 2 inches of space left over top of the tank. A. Mounting Points for Base Castings Mounting holes have been provided on both the vertical and horizontal mounting surfaces.
  • Page 3 C. Synchronization of Actuators It is important to the operation of the PTS-HA that the actuators work in synchronization. The actuators may operate out of synch a considerable amount before binding occurs, however, reducing this occurence will increase the life of the actuators and prevent damage to the existing wiring system. Do not permit personnel to hang, sit or stand on portable tank while stored on the PTS-HA. If the unit is overloaded, it will reach peak pressure and begin to bypass the internal fluid, producing an audible whine.
  • Page 4 B. Mounting the System (continued) Check for any obstructions behind or below the selected mounting locations. Also be sure you can run your wiring unobstructed through the back of the base castings. The outboard ends of the devices cannot be obstructed as access is necessary for mounting, emergency operation, and adjustment of the actuators.

  • Page 5: Troubleshooting

    B. Mounting the System (continued) 12. Attach the flashing light kit (Model PTS-FLK-24) at this time (see pages 13 & 14), following the "Wiring System" directions on page 20 through 23. 13. Connect the electrical system at this time (see Section IV. C.) so the system may be tested. 14. With the electric connected, run the devices up and down through a couple of cycles. The units should run in synchronization, wihin 3 seconds of each other.
  • Page 6 A. Actuator Adjuster The actuator adjuster (7) is factory set and should not be touched unless you are replacing a failed actuator. The following sequence should be used for adjusting the actuator (see drawing on page 11): 1. Loosen 3/8-16 x 1-3/4" hex head clamp bolt (24). 2. Back out 1/2-13 x 1" socket set screw (23) until actuator adjuster casting (7) drops as low as it will go.

  • Page 7: Preparation For Mounting

    INSTALLING PORTABLE TANK COVER AND HARD SLEEVES A. Preparation for Mounting Follow installation instructions for the Portable Tank System (Section IV. A. & B.). If using the optional center hinge kit, particular attention must be paid to ensure that the center hinge (page 15) is in alignment with the left and right casting sets. Parts (page 17) and cover dimensions (page 18) are provided. B.

  • Page 8: Maintenance

    VII. MAINTENANCE A. Periodic Any time the tank boxes (9 & 10) appear to be "loose", refer to Actuator Adjuster (Section V. A.). B. Semi-Annually or at Scheduled Apparatus Lube Service 1. Actuator Adjuster (7) (page 10) - Check for loose bolts; refer to adjustment directions (Section V. A., page 6). 2. Lubrication - We suggest that all pivoting surfaces be sprayed in the joints and pivot points with CRC brand Stor&Lube long-term lubricant and rust preventative #03032. Excess lubrication should be wiped off.

  • Page 9: Drawings And Diagrams

    12. Left Side Assembly Photos (page 25) 13. Right Side Assembly Photos (page 26) 14. Light Kit Components Photo (page 27) 15. Center Hinge Photo (page 27) 16. Tank Box Component Photos (page 28) WARRANTY A copy of the warranty registration MUST be returned to ZICO to ensure registration of your System (page 27). You may mail the copy or fax it to (215) 493-1401. Email: sales@ziamatic.com...
  • Page 10 CHART 1. PARTS LIST ITEM PART NO. DESCRIPTION QTY. 3098-400-101 Base Right Casting 3098-400-102 Base Left Casting 3098-400-106 Shelf Arm Casting 3098-105-103 Shelf Right Casting 3098-105-104 Shelf Left Casting 3098-400-105 Back Arm Casting 3098-400-107 Actuator Adjuster Casting 3098-105-108 Tank Stop .187 Thick Steel 3098-110-000 Tank Box Right .187 Thick Aluminum 3098-112-000...
  • Page 11 FIGURE 1. TRUCK END VIEW COMPONENT PARTS -11-...
  • Page 12 FIGURE 2. TRUCK SIDE VIEW -12-...
  • Page 13 ITEM PART NUMBER DESCRIPTION QTY. 3097-543-101 Clearance Light, 24V 3097-270-205 Switch, Limit Harness, Limit Switch (provided/item 76) 3098-105-164 Bracket, Limit Switch 3097-541-110 Flasher, 24V 9010-221108 Screw, 4-40 x 1/2 Pan Hd Phillips SMS 9012-171100 Nylok Hex Nut 4-40, ZPS 3097-270-111 Cable Tie 3097-270-113 In Line Splice (see page 14 - not shown) 9010-221908 10-32 x 1/2 Pan Hd. Phil. M/S 9113-171900...
  • Page 14 Wiring System: (See pages 20 thru 23 for Wiring Diagram) 1. One white wire 4' long (88) and one black wire 4' long (87) are provided for each light (75). 2. Snap plug connections (86) will be attached to each wire, ready to plug into lights prior to mounting, or wires may be soldered to the light.
  • Page 15 FIGURE 5. ALIGNMENT OF CASTING SETS FIGURE 6. Mounting plate with support casting. Mounting plate 3/8" ELLIPTICAL TANK thick aluminum x 16-3/4" W x ADAPTER 16" D. Aluminum support is 9-3/4" H x 7-1/2" W x 3" D. MODEL DESCRIPTION IN LBS.
  • Page 16 FIGURE 7. TRUCK END VIEW FULL EXTENDED DOWN POSITION -16-...
  • Page 17 ITEM PART NO. DESCRIPTION QTY. 3098-150-101 Hinge 3098-150-102 Center Hinge 3098-150-103 Center Hinge Pin 3098-158-104 Center Backplate 9110-353114 But. Hd. Soc. Screw 5/16-18 x 7/8" Lg. 9110-362514 Fl. Hd. Soc. Screw 1/4-20 x 7/8" Lg. 9113-173100 Hex Hd. Lock Nut 5/16-18 Nylon 9140-101214 Spring Pin 1/8" Dia. x 7/8" Lg. Tank Cover 1/8" Thick Diamond Plate (Furnished By Customer) FIGURE 8. TANK COVER HARDWARE -17-...
  • Page 18 -18-...
  • Page 19 QUANTITIES PER ASSEMBLY ITEM PART NO. DESCRIPTION QTY. NOTE 3098-110-109 PTS Box Right Top #117 & #119 REQUIRE 3098-110-108 PTS Box Right Bottom 11/32" HOLE DRILLED 3098-112-111 PTS Box Left Top TO SET REQUIRED SIZE 3098-112-110 PTS Box Left Bottom 3098-110-113 PTS Bracket 9110-503110 Btn Hd, Socket 5/16-18 x 3/4" SS. 9113-103100 5/16-18 Low Pro. Nylock Nut SS. FIGURE 10. TANK BOXES -19-...
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  • Page 24 FIGURE 12. Stack Height and Max. Weight Limits -24-...
  • Page 25 FIGURE 13. LEFT SIDE ASSEMBLY -25-...
  • Page 26 FIGURE 14. RIGHT SIDE ASSEMBLY -26-...
  • Page 27 FIGURE 15. LIGHT KIT COMPONENTS FIGURE 16. CENTER HINGE -27-...
  • Page 28 FIGURE 17. TANK BOX COMPONENTS -28-...
  • Page 29 (This page intentionally left blank.) -29-...
  • Page 30 (This page intentionally left blank.) -30-...

  • Page 31: Warranty Registration

    WARRANTY REGISTRATION Please Mail or Fax a Copy to ZICO to Register Your Unit fire department name: contact person: phone no. fax no. street address: p.o. box: city: state: zip: serial no. on unit: installed on: (vehicle mfg.) delivered: (date)
  • Page 32 TOLL FREE: 800-711-3473 10 West College Avenue, P.O. Box 337, Yardley, PA 19067-0587 • (215) 493-3618 • FAX: (215) 493-1401 Copyright Ziamatic Corp. 1-19 *ZICO is a registered trademark for fire, safety and marine products made by Ziamatic Corp. -32-...