Original inside CAT NOVA 3100 T ED Operator's Manual

Disc mower

Advertisement

Quick Links

GB
99 3531.GB.80I.0
CAT NOVA 3100 T ED
(Type PSM 3531 : +..01001)
Disc mower
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CAT NOVA 3100 T ED and is the answer not in the manual?

Questions and answers

Summary of Contents for Original inside CAT NOVA 3100 T ED

  • Page 1 99 3531.GB.80I.0 CAT NOVA 3100 T ED (Type PSM 3531 : +..01001) Disc mower Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
  • Page 2 Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
  • Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please check. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Attention! WARNING SIGNS CE sign ..................................... 5 Meanings of warning signs............................... 5 ATTACHMENT Attaching the machine ..............................6 Connecting the hydraulics ..............................6 Connecting the electrics..............................6 Check driving motor speed ............................. 7 Correct drive shaft ................................7 Drive shaft length ................................
  • Page 5: Ce Sign

    The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Supplement). By signing the EU Declaration of Conformity, the ma- nufacturer declares that the machine being brought into service complies with all relevant safety and health requirements.
  • Page 6: Attachment Attaching The Machine

    Important - At least one double-action (11) and - one single-action (10) hydraulic connection must be available on the tractor. - Connect hydraulic lines to tractor: - Feed hydraulic lines through cable routing (13). - Insert plug-in connections of hydraulic lines. 62-00-14 - Starting position: Park machine on the support stand (7) on level...
  • Page 7: Check Driving Motor Speed

    (at the tractor) 1000 rpm = standard driving motor speed The pivoting gear (SG) has been factory set for operation with this rpm (delivery condition). 540 rpm When only this driving motor speed (540 rpm) is possible on the tractor, the gear (SG) must be removed and installed again in reverse.
  • Page 8: Transport And Working Position

    TRANSPORT AND WORKING POSITION Conversion from transport to working position Safety advice! 5. Folding down side guard rails (9) in work 1. Unlook position See Supplement - S w i n g l e v e r i n t o A1, pts.
  • Page 9: Changing From Work To Transport Position

    TRANSPORT AND WORKING POSITION Changing from work to transport position Attention! 1. Raising the machine Before changing to - Raise mower: extend lifting cylinder (1) completely transport position out. - Turn p.t.o. off and wait for cutter to • Lock completely stop Swing lever into position T1 (mower runs after...
  • Page 10: Operation

    OPERATION Important points before starting work 5. Keep away when motor is running Safety advice: After the first hours of operation see Supplement A1, pts. 1-4 and • Retighten all knife screw fittings. 6-8. 1. Check bsb 447 410 - The cutter condition and fixture - Keep people out of the danger area as injury - The mower disc for damage (see chapter „Main- can occur through out-thrown foreign bodies.
  • Page 11: Adjustbearing Pressure

    OPERATION Adjustbearing pressure Adjust cutter bar bearing pressure on main springs (3) - Preset in the factory: 150 kg - see table Adjust skid bearing pressure at the spindle 155-03-03 - Decrease bearing pressure: turn screw (4) to the right. - Increase bearing pressure: turn screw to the left.
  • Page 12: Adjusting Cutting Height

    OPERATION Adjusting cutting height Adjust cutting height with runner Setting: Lift mower unit hydraulically (H1) - The cutting height can be moved to 2 positions using the runner (K) - pos. “A” low - pos. “B” high • For optimum operation the set measurement for the telescopic upper link should be 415-445 mm: see drawing (Type) •...
  • Page 13: Adjusting Swath Width

    OPERATION Adjusting swath width - Loosen swath board (12) with clamping leaver (13). - Adjust swath board by shifting clamping lever. - Secure. 90 cm 024-95-32 140 cm Long swath board The left standard - swath board (SB) can be replaced by a longer one (SB –...
  • Page 14: Swath Formation To The Side

    OPERATION Swath formation to the side Attention! Adjusting swath board Swath formation - left Swath formation - right • Danger of 1. Swing drawbar out into working - Extend swivel cylinder - Extend swivel cylinder accident when position completely out completely in swinging the - left or right...
  • Page 15: Variation "Extra Dry" System

    OPERATION Variation "Extra dry" system Note The settings listed Swathes below are to be understood as basic settings. 1. Set the positions of the guiding plates Because of the - see diagram various types of crops, an optimum setting of the guiding plates can possibly first be ascertained when...
  • Page 16: Dismounting The Machine

    Uncouple lower link attachment. T D 2 4 / 9 5 / 1 5 fly a t Ñ l o w e r ( S ) ì . - U n c o u p l e h y d r a u l i c l i n e s . TD 23/ 9 5/ 4 1 0400_GB-Abbauen_3531...
  • Page 17: Cross Conveyor

    CROSS CONVEYOR Description Safety points • Turn engine off when adjustment, service and repair work is to be done. A swath can be deposited offset using the cross conveyor. The • Do not work under the forage is not deposited directly behind the machine, but to the left machine without safe of it.
  • Page 18: Additional Cross Belt

    CROSS CONVEYOR Additional cross belt Cleaning the Rollers Description After extensive operation a coating can build up on the conveying belt roller. This can lead to damage to the conveyor belt. Cleaning By using the additional cross belt the swath width (S1, S2) can be is absolutely essential as soon as arching becomes visible in the reduced.
  • Page 19: Maintenance

    MAINTENANCE Safety point Parking in the ope Safety points! • Turn engine off when adjustment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when adjustment, with grease.
  • Page 20: After The First Hours Of Operation

    MAINTENANCE Roller-type conditioner After the first hours of operation - Retighten all screws. Adjustment: 60 mm Lubrication: 50 - Above all, check wheel nuts and cutter left and right screws. • Always maintain the specified tyre pressure (2 bar). • Check or adjust V-belt tension. - After changing V-belts: - Basic adjustment: (2x)
  • Page 21: Every 50 Hours Of Operation

    MAINTENANCE Every 50 hours of operation Fill check raised 10 cm - Grease all grease nipples according to lubrication chart. - Grease both drive shafts in machine (see lubrication chart): Take sliding sections apart and grease well. 1. Lift one side of the mower bar (10 cm) and support. •...
  • Page 22: Gearing

    MAINTENANCE Gearing - Change oil after the first 50 hours of operation. - Under normal operating conditions, oil is to be topped-up annually. - Change oil after 300 ha at the latest. Starting transmission TD 24/95/49a Fill with oil: HD SAE 90 1,6 Liter Full amount: 1,6 litres: SAE 90 (III)
  • Page 23: Garaging

    MAINTENANCE Garaging - Thoroughly clean machine. - Grease all greasing points according to lubrication chart. - Put up weather protection. Protect exposed parts from rust. • Danger of imbalance: - Always install cutters in pairs. Installing cutters - Replace in pairs all unevenly worn or bent cutters. - Cutters worn on one side can be turned around and used again.
  • Page 24 (IV) (IV) 068-04-28 HD SAE 90 HD SAE 90 1,2 Liter 1,6 Liter (III) (III) - 24 - 0400_Schmierplan_3531...
  • Page 25 Maschinen mit Querförderband Ölwechsel alle 2 J a hre (oder max . 4000 ha) Machines avec tapis groupeur d’andains Vidanger l’huile tous les 2 ans (ou max . 4000 ha) Machines with Cross conveyor Change oil after 2 years (or max . 4000 ha) Maskiner med tvärmatningsband Gépek szállítószalaggal Oljebyte vart annat år (eller ma x .
  • Page 26: Lubrication Chart

    FETT Schmierplan Plan de graissage Lubrication chart alle 8 Betriebsstunden Toutes les 8 heures de service after every 8 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service after every 20 hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F...
  • Page 27 Zusammenbauanleitung Aufbereiter, Rotor • Zinken (2) immer paarweise auswechseln (Unwuchtgefahr) Crimper, Rotor Montagevejledning Conditionneur, Rotor • Udskift altid tænderne (2) parvist (risiko for ubalance) Conditioner, Rotor Instructions de montage Kneuzer, Rotor • Changer toujours les doigts (2) conditionneur deux par deux. (Risque de déséquilibre). Acondicionador, rotor Mounting instructions Подготовительное...
  • Page 28 CAT NOVA 260 T (Type PSM 352) 352.31.025.0 CAT NOVA 310 T CAT NOVA 3100 T (Type PSM 353) (Type PSM 3531) 353.31.025.0 CAT 310 T (Type PSM 337) 337.31.025.0 - 28 - 0400_Rotor_352...
  • Page 29: Technical Data

    TECHNICAL DATA Technical data CAT NOVA 3100T Conditioner General System...........Finger (V-form) Length (transport) ........6680 mm Width ............2240 mm Width (transport) ........3000 mm No. of tines ........58 double- fi n g e r Height (transport)........1910 mm Length (work)..........5070 mm R o t o r r . p . m ............8 6 0 Ground clearance (transport) ....380 mm R o t o r d i a m e t e r .
  • Page 30: Supplement

    SUPPLEMENT...
  • Page 31 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 32: Recommendations For Work Safety

    SUPPLEMENT - A Recommendations for work safety Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b.
  • Page 33: Driveshaft

    DRIVESHAFT Supplement - B Matching driveshaft to tractor Rules for working To determine the actual length required, hold the two Never exceed the maximum p. t. o. speed when using halves of the driveshaft side by side. the implement. Important! - When the p.t.o.
  • Page 34 DRIVESHAFT Supplement - B How a cam type cut out safety clutch works This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. IMPORTANT! Re-engaging is also possible by decreasing the p.t.o.
  • Page 37: Air Pressure

    WHEELS AND TYRES General Attention! Check regularly that wheel nuts are firmly tightened ( see table for screw starting torque)! Check regularly that wheel nuts are firmly Attention! tightened ( see After the first 10 hours of operation retighten wheel table for screw nuts.
  • Page 38: Taper Bushes Installation Instructions

    TAPER BUSHES Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes).
  • Page 39: Turn Gearing Round

    TURN GEARING ROUND Preparation - Support drawbar (2). • Safety advice: see Supplement A1, pts. 1- 3 and 8. • Only lift loads using lifting equipment with sufficient load capacity dimensions and stability. Setting required driving motor speed Possible are: - 540 r.p.m.
  • Page 40 TURN GEARING ROUND - Change oil filler connections (4) round: - Screw up the gearing with the drawbar (2), the cable routing (6) and the support stand holder (7). - Screw out connections and screws opposite (5) and screw in reversed. TD24/95/10 - Swing support stand (8) down and secure : Pos U With turned-round gearing (11) the oil fill connections (4)
  • Page 41: Power Supply

    FIRST-TIME CONNECTION TO TRACTOR Power supply Required fitting to tractor • 3-pole power socket - Fix accompanying 3-pole power socket to the rear of the tractor - Power supply through a relay (9) Relay is connected to the ignition switch (10). - Conductor diameter at least 2,5 mm - Fuse 16A (11) 3-POL...
  • Page 42 Schaltplan Schéma électrique Wiring schematic 1,5bl 1,5br 1,5bl 1,5br 1,5bl 1,5br 1,5bl 1,5br - F42 - 9700-D ELEK-SCHALTPLAN (352)
  • Page 43 (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Disc mower CAT NOVA 3100 T ED Type 3531 CAT NOVA 3100 T CRW Type 3531...
  • Page 44 Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce Landtechnik GmbH to improve their products GmbH ständig an der Verbesserung ihrer au progrès technique. as technical developments continue, Produkte.
  • Page 45 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Landsberg Spöttinger-Straße 24 Postfach 1561...

This manual is also suitable for:

Psm 3531

Table of Contents