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SPECIFICATIONS:
Model ........................................ FGAE1000-D1-W-D-A-N
Motor Type ................................. DC Motor
Worm Gear Configuration .......... Single
Enclosure Type ......................... Weatherproof
M2 Antenna Systems, Inc.
Model No: FGAE1000-D1-W-D-A-N
M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722
Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com
©2018 M2 Antenna Systems Incorporated
Mount Style ................................ Satellite Dish
Body Material ............................. Aluminum
Environment Control................... No Heater
7/13/2018
REV C
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Summary of Contents for M2 Antenna Systems FGAE1000-D1-W-D-A-N
- Page 1 Body Material ......Aluminum Worm Gear Configuration ..Single Environment Control....No Heater Enclosure Type ......Weatherproof M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722 Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com ©2018 M2 Antenna Systems Incorporated 7/13/2018...
- Page 2 SYSTEM OVERVIEW & DIMENSIONS BEFORE YOU BEGIN: Look over all the DRAWINGS to get familiar with the various parts and assem- blies in the system. Tools handy for assembly process: screwdriver, 11/32, 7/16, 1/2, 9/16 and 5/8” spin -tites, end wrenches and/or sockets, measuring tape. Note: All installations are unique in some way, which means it's OK to preassemble certain hardware, or rearrange the assembly process to meet specific site requirements.
- Page 3 6” PIPE CLAMPS...
- Page 4 FGAE1000-D1-W-D-A-N ASSEMBLY MANUAL BOLT, 3/8-16 X 1-1/4”, SOCKET HEAD CAP SCREW, SS QTY (6) O-RING, BUNA, #153 QTY (1) INSTALL O-RING PRIOR TO ATTACHING ELEVATION ASSEMBLY. THE USE OF SILICONE GREASE IS HIGHLY RECOMMENDED...
- Page 5 COUNTER BALANCE DRIVE ARM ASSEMBLY 1. INSTALL DRIVE SIDE COUNTER BALANCE ARM USING THE 1/4-20 X 1.0” BOLTS AND LOCK WASHERS. BE SURE TO MATE ARM FACE FLUSH TO THE FACE OF THE DRIVE SPUD. 2. INSTALL LOCKING DOG USING 3/8-24 X 1.500” BOLTS AND LOCK WASHER. TIGHTEN AS NEEDED TO ENSURE NO MOVEMENT IN THE ASSEMBLY JOINT.
- Page 6 COUNTER BALANCE COAST ARM ASSEMBLY BOLT, 3/8-16 X 1-1/4”, HEX HEAD, SS LOCK WASHER, 3/8”, SS NUT, 3/8-16”, SS QTY (32) BOLT, 5/16-18 X 1”, HEX HEAD, SS LOCK WASHER, 5/16”, SS NUT, 5/16”, SS QTY (6) O-RING BUNA #153...
- Page 7 FGAE1000-D1-W-D-A-N PARTS & HARDWARE LIST DESCRIPTION COUNTER BALANCE ARM ASSEMBLY, COAST(SAAE1590) ....1 COUNTER BALANCE ARM ASSEMBLY, DRIVE (SAAE1591) ....1 AE1000 ELEVATION ASSEMBLY (SAAE1945) .......... 1 AE1000 AZIMUTH ASSEMBLY (SAAE1946) ..........1 LOCKING COLLAR (M2AAE1601) .............. 2 DRIVE DOG, COUNTER BALANCE ARM (M2AAE1611) ......1 DISH BOX FRAME (M2AAE1619) ..............
- Page 8 AZ/EL JUNCTION BLOCK CONNECTIONS The pictures on this page shows the standard wiring in the junction boxes (with switch reversing diodes) & 7 pin female right angle connector assembly. The system works the following way: Current is constant through the limit switches and through to the positioner.
- Page 9 AZ/EL PHYSICAL LIMIT SWITCH TEST LSK-1000 OVERVIEW: The LSK-1000 limit switch kit is a physical hard backup limit. The standard control unit supplied with our AZ or EL has “Electronic Limits”, but the LSK-1000 limit switch kit, has been designed as a physical backup system in the event of a control unit failure.
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Page 10: Maintenance Information
MAINTENANCE INFORMATION 90 day maintenance 1. Visual inspection of complete system, look for rust or corrosion and loose hardware. 2. Manually move each axis individually and LISTEN for smooth operation. 3. Check cables for wear and cracking. 4. Check each axis for physical looseness and or backlash (adjust if necessary). 5. -
Page 11: Troubleshooting
TROUBLESHOOTING Troubleshooting 1. Motors not moving. A. Check for voltage coming out of control box. B. Check for voltage at motor (AZ / EL=42 VDC). C. Check all wiring from control box to motor. D. Check motor for binding. 2. No pulse from motors. A. - Page 12 WORM & WORMGEAR ADJUSTMENT Excessive backlash may develop after using system for some time. We have incorporated a built in backlash adjustment block to keep backlash at a minimum. Please review drawings shown for more detailed information. To adjust system: 1.
- Page 13 M2 is responsible for charges (in the United States) to re- turn the repaired / replacement product only where warranty service is involved. M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722 (559) 432-8873 Fax (559) 432-3059 Web: www.m2inc.com...