Lincoln industrial QLS 321 Owner's Manual

Lubrication system for trailers/semitrailers
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Owners Manual
Installation and Operation Instructions
Lubrication System QLS 321
for Trailers/Semitrailers
4302a00
Q3
17

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Table of Contents
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Summary of Contents for Lincoln industrial QLS 321

  • Page 1 Owners Manual Installation and Operation Instructions Lubrication System QLS 321 for Trailers/Semitrailers 4302a00...
  • Page 2: Safety Instructions

    Owner Manual Installation and Operation Instructions Table of Contents Safety Instructions...
  • Page 3: Installation Instructions

    Owner Manual Installation and Operation Instructions Installation Instructions Pump SSV Divider Block 1014b00 Fig. 1 - Singe, double and triple lubricant output x - Outlet quantity (single, double, etc.) 1...6 Outlet numbers C - Grease enclosed A - Clamping ring (brass) R - Return B - Grease supply 4163a98...
  • Page 4 Owner Manual Installation and Operation Instructions 4180a99 Fig. 3 - Check valve, push-in type 4188b99 Fig. 4 - Internal return of supplied lubricant on back-mounted SSV divider blocks x - outlet quantity (single, double, etc) 1...6 outlet numbers C - lubricant enclosed A - clamping ring (brass) R - return line borehole B - lubricant supply...
  • Page 5 Owner Manual Installation and Operation Instructions 4202a99 Fig. 7 - Screwing Quicklinc fitting into the Zerk-Lock body Connection of Feed Lines 4203a99 Fig. 8 - Connect feed line to the Quicklinc fitting 4157a98 Fig. 9 - Feed line insert into the Quicklinc fitting up to the next white mark 4204a99 Fig.
  • Page 6 Owner Manual Installation and Operation Instructions QLS 321 Selection Guide SSV Divider Block None.............0 SSV 6.............3 SSV 12............6 SSV 18............9 SSV Divider Block Position None.............0 Back.............1 Operating Voltage 12 VDC............2 24 VDC............4 Reservoir/ Low-level Control 1 l reservoir with low-level control.....1 Dry Contacts None..............0...
  • Page 7 Fig. 11 - Electrical Connecting Diagram, direct current Description of QLS 321 4286a00 Fig. 12 _ QLS 321 with back position of the SSV divider block 1 - Control pin 3 - Nipple for external manual 2 - SSV divider block...
  • Page 8 3 - Keypad 4 - Control unit 5 - Pump 6 - SSV 6, 8, 12, 18 4205a00 Fig. 13 - QLS 321 unit 1062a95 Fig. 14 - Stop light voltage 4303a00 Fig. 15 - Control p.c.b. 236-10028-1 1 - Motion sensor...
  • Page 9 Owner Manual Installation and Operation Instructions Time of Availability - Operating Time 1063a95 Fig. 16 -Time sequence diagram 1 - Time of availability (2 cycles shown) T1...TX Individual travelling times 2 - Braking time sequence TB1...TBX - Individual braking times 3 - Operating time sequence Preset operating time T - Time of availability, flexibly adjustable...
  • Page 10 Owner Manual Installation and Operation Instructions 4304a00 Fig. 17-Pressure relief valve (cartridge) in housing 4228b00 Fig. 18 - Key pad with display of a fault indication 4209a99 Fig. 19 - Green rotating display, operating time...
  • Page 11 Owner Manual Installation and Operation Instructions 4279a00 Fig. 20 - Green segment, time of availability ³ 4222a99 Fig. 21 - Pushbutton for additional lubrication cycle Fig. 22 - Display of a low-level indication, flashing display 4229a99 Fig. 23 -Components of the low-level control 1 - Magnet 3 - Follower plate 2 - Pin...
  • Page 12 Owner Manual Installation and Operation Instructions Malfunction 4286a00 Fig. 24 - QLS 321 without proximity switch, movement of the control pin 1 - Control pin 3 - Nipple for additional 2 - SSV divider block lubrication...
  • Page 13: Display Mode

    Owner Manual Installation and Operation Instructions Setting and operation of the QLS 321 Display mode 4288a00 *EP* 4207a99 4227a99 4279a00 4209a99 4211a99 Fig. 25 - Key pad in display mode...
  • Page 14: Operating Mode

    Owner Manual Installation and Operation Instructions Operating mode 4279a00 ³ 4222a99 4209a99 Example: Pi = 04 min Pb = 12 h rb = 10 h 09 min 4208a99 twice ³ 4214a99 4282a00 4301a00 4299a00 4216a99 4283a00 4284a00 4285a00 Fig. 26 - Display in operating mode...
  • Page 15 Owner Manual Installation and Operation Instructions Operating mode, continuation 4277a00 4281a00 4280a00 4278a00 4297a00 4226a99 Fig. 27 - Display in operating mode...
  • Page 16: Programming Mode

    Owner Manual Installation and Operation Instructions Programming mode 4222a99 4214a99 4215a99 ³ 4222a99 4216a99 4214a99 4217a99 4222a99 4220a99 4214a99 4221a99 4222a99 4279a00 Fig. 28 - Display in the programming mode...
  • Page 17: Maintenance

    Owner Manual Installation and Operation Instructions Maintenance, Repair and Tests Maintenance Filling of the empty reservoir 4231a99 Fig. 29 - Rill reservoir up to „Max. marking. 1 - Filling nipple 3 - Follower plate 2 - Vent holes Repair Functional Test ³...
  • Page 18: Troubleshooting

    Owner Manual Installation and Operation Instructions Troubleshooting 4209a99...
  • Page 19 Owner Manual Installation and Operation Instructions Troubleshooting, continuation A - Pressure relief valve C - SSV 12 divider block B - Pump D - Feed lines 4232a99 Fig. 31 - Example of a QLS 321...
  • Page 20 Owner Manual Installation and Operation Instructions...
  • Page 21: Technical Data

    Owner Manual Installation and Operation Instructions Technical Data Tightening Torques...
  • Page 22 Owner Manual Installation and Operation Instructions Dimensions 4233a99 Fig. 33 - Dimensions of the back mounted SSV divider block 4234a00 Fig. 32- Dimensions of the QLS 321...
  • Page 23 Owner Manual Installation and Operation Instructions Optional for metric fittings (not provided in the accessory kits) 1 - Coupling nut 2 - Cutting ring 3 - Valve body with cutting and clamping ring 4239a99 Fig. 34 - Check valve, screw-type Connecting the high-pressure plastic hose or the pressure plastic tube.
  • Page 24 Owner Manual Installation and Operation Instructions Service Parts and Kits for the QLS 321 4194b00 Fig. 38 - QLS 321with back mounted SSV divider block...
  • Page 25: Parts List

    Owner Manual Installation and Operation Instructions Parts List...
  • Page 26 Declaration of conformity according EMV machinery directive 89/392/EEC Annex II A directive 89/336 EWG QLS 321 lubrication system Centralized Lubrication System QLS 321 Walldorf, 16. 10. 2000, Dr. Ing. Z. Paluncic Walldorf, 16. 10. 2000 , Dr. Ing. Z. Paluncic...

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