Metal-Fach SMART PELLET WF PRO Technical And Operational Documentation

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Summary of Contents for Metal-Fach SMART PELLET WF PRO

Page 3: Table Of Contents
METAL-FACH Heating Technology Contents Introduction ................................. 2 Symbols used in the manual ............................2 Introductory steps ............................... 2 General information..............................3 Application .................................. 3 Boiler equipment ................................. 4 Basic elements of boiler construction a ........................5 Boiler technical data ..............................7 Boiler dimensions ................................
Page 4: Introduction
METAL-FACH Heating Technology Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o. o. We hope that the use of the device will meet your expectations and provide you with much satisfaction. The heating boiler was designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation.
Page 5: General Information
The Technical and Operational Documentation contains data on the construction, installation and use of boilers with a self-cleaning pellet burner of the SMART PELLET WF PRO series. Careful reading of the user manual will ensure correct and safe use of our boiler.
Page 6: Boiler Equipment
The user should carefully read the operating instructions for the regulator, fan and feeder with the self-cleaning pellet burner . ATTENTION! METAL-FACH Technika Grzewcza Sp. z o. o. reserves the right to introduce changes in technical parameters, equipment and specifications of the offered goods without prior notice.
Page 7: Basic Elements Of Boiler Construction A
METAL-FACH Heating Technology Basic elements of boiler construction a (User | Installer) The water body is made as a welded structure from certified steel sheets P265GH (for walls washed by exhaust gases) and S235JR (for water jacket elements). The automatic feeder supplies fuel ( pellet ) to the pellet burner located in the combustion chamber on the side of the boiler.
Page 8 METAL-FACH Heating Technology SMART PELLET WF PRO boiler 1. Exchanger 10. Return connector with thread . G 18. Leveling feet 2. Self-cleaning pellet burner 11/2" 19. Laying refractory concrete slabs 3. Fuel tank 11. Drain connector with thread . during boiler operation 4.
Page 9: Boiler Technical Data
METAL-FACH Heating Technology Boiler technical data (User | Installer) Boiler model SMART SMART SMART SMART Parameters SI unit PELLET WF PELLET WF PELLET WF PELLET WF PRO 16 PRO 20 PRO 25 PRO 32 Nominal thermal power [kw] Boiler power range...
Page 10: Boiler Dimensions
METAL-FACH Heating Technology Boiler dimensions (User | Installer) ATTENTION! Boiler feet are available: - from SMART PELLET WF PRO 16 to SMART PELLET WF PRO 32 Their height is 30 mm.
Page 11 METAL-FACH Heating Technology SMART PELLET WF SMART PELLET WF SMART PELLET WF SMART PELLET WF Type PRO 16 PRO 20 PRO 25 PRO 32 Min1150 Min1150 Min1200 Min1200 1295 1350 1350 1450 1100 1155 1155 1190 1345 1400 1400 1490...
Page 12: Security Automation And Regulation
METAL-FACH Heating Technology Security automation and regulation (User | Installer) 1. The boiler automation allows you to set:  boiler temperature;  hot water temperature;  fuel feeder operation;  manual control of the fan feeder. 2. Thermal sensor The mechanical STB protection is located in the boiler and protects the heating system against overheating. It is set to C.
Page 13 METAL-FACH Heating Technology  the optimal place for fuel storage is a separate room located near the boiler room;  ash and slag should be collected in appropriate containers that can be emptied daily. 2. Boiler rooms with a thermal power of 25 kW should additionally meet the following requirements: ...
Page 14: Boiler Installation
(User | Installer) An important element of the installation is the correct positioning and leveling of the SMART PELLET WF PRO boiler, the boilers do not require special foundations. Leveling the boiler is made easier by adjustable feet. The boiler must stand vertically.
Page 15 METAL-FACH Heating Technology How to install boiler leveling feet 1. Adjustable foot, 4 pcs 2. M10 nut, 8 pcs 3. Washer Ø10, 8 pcs ATTENTION! An incorrectly leveled boiler may be damaged. ATTENTION! It is unacceptable to place the boiler in a humid or wet room, as this accelerates corrosion, leading to the destruction of the boiler in a short time.
Page 16: Connection Of The Boiler With The Heating Installation
METAL-FACH Heating Technology The degree of flammability of building masses and Building masses and products products Sandstone, concrete, bricks, fireproof plaster, mortar, A - Non-flammable ceramic tiles, granite B - Hard to burn Wood-cement boards, glass fibers, mineral insulation C1 - Hard to burn...
Page 17 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
Page 18 METAL-FACH Heating Technology Diagrams of connecting boilers to the heating installation in accordance with the PN - 91/B – 02420 standard Designation Description Vent pipe Expansion pipe Signaling pipe Overflow pipe Safety pipe Temperature Pressure...
Page 19 METAL-FACH Heating Technology Connecting the boiler to the heating installation 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11. Additional pump P3 4. Mixer 12.
Page 20 METAL-FACH Heating Technology Connecting the boiler to the heating installation with a laddomat and a buffer 8. Central heating pump (CH) 1. Outside the building 9. Domestic hot water pump (CWU) 2. Expansion vessel 10. Circulation pump 3. Room regulator 11.
Page 21: Connection Of The Boiler With The Heating Installation In A Closed System
METAL-FACH Heating Technology Connection of the boiler with the heating installation in a closed system (Installer) It is important to use elements that protect the installation against overheating and excessive pressure increase when installing the boiler in a closed heating system, and to use a controller that regulates the temperature during the combustion process.
Page 22 Thanks to the appropriate design of SMART PELLET WF PRO series boilers, the risk of fire penetrating th e fuel tank is small, which is prevented by a rising screw feeder feeding fuel to the burner.
Page 23: Requirements For The Expansion Vessel
The first start-up of the boiler must be carried out only by a service trained by the manufacturer, with a current certificate of an Authorized Service Technician, Distributor of METAL-FACH Technika Grzewcza Sp. z o. o. or a person with SEP qualifications up to 1.5 kV .
Page 24 METAL-FACH Heating Technology Electrical diagram of the boiler connection - PLATINUM controller Electrical connection diagram of the regulator: ecoSTER TOUCH room panel , λ – Lambda probe module, B – module for operating additional heating circuits, BT – boiler temperature sensor type CT4, FS –...
Page 25 METAL-FACH Heating Technology Electrical connection diagram - additional module B Electrical connection diagram - additional module B, where: M3 - temperature sensor of the regulated circuit (mixer3) CT4, M4 temperature sensor of the regulated circuit (mixer 4) CT4, RM3 - Room thermostat for mixer 3,...
Page 26: Connecting The Boiler To The Chimney
METAL-FACH Heating Technology Connecting the boiler to the chimney (Installer) Smoke pipes The purpose of the smoke ducts is to reliably discharge exhaust gases outside and suck in air enabling fuel combustion. The chimney draft required for this depends on: ...
Page 27: Starting The Boiler
METAL-FACH Heating Technology Starting the boiler (User | Installer) ATTENTION! The controller settings are freely adjustable due to the variety of existing central heating installations, the building's heat demand as well as the calorific value of the fuel. The user sets the boiler operating parameters himself.
Page 28: Please Remember This When Using The Boiler
METAL-FACH Heating Technology ATTENTION! Remember to close the feeder cover tightly. ATTENTION! When opening the door, do not stand in front of the boiler, as it may cause burns. Please remember this when using the boiler (User)  the boiler may only be operated by adults who have read the operating instructions;...
Page 29: Instructions For Decommissioning The Boiler After Its Service Life Has Expired
METAL-FACH Heating Technology To save fuel, keep the combustion chamber and boiler convection channels clean. In the combustion chamber, clean the walls and shelves through the cleaning and inspection doors. The boiler exchanger and ash pan are also regularly cleaned.
Page 30: Examples Of Device Failure
METAL-FACH Heating Technology Examples of device failure (User) Before calling the service, please read the most frequently asked questions. Online reporting: www.metalfachtg.com.pl/zglos-problem-online Hotline: +48 85 711 94 54 ext. 17 Instructional videos: www.youtube.com/c/METALFACHTechnikaGrzewcza FAQ: www.metalfachtg.com.pl/kontakt-z-serwisem/#faq...
Page 31: Terms Of Warranty
2. The warranty for the device is provided by the manufacturer (also called the "Guarantor"): Jacek Kucharewicz, running a business under the name METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, ul. Sikorskiego 66, NIP: 545-182-60-12, REGON 050073833, phone +48 85 711 94 54 ext. 17.
Page 32 METAL-FACH Heating Technology 85 711 94 54 ext. 17) , confirming this fact in the warranty card and sending the commissioning report to the Guarantor. The first start-up of the boiler is a paid service and its cost is covered by the User.
Page 33 METAL-FACH Heating Technology 11. The warranty does not exclude, limit or suspend the buyer's rights arising from the provisions on warranty for defects in the sold item.
Page 34: Confirmation Of Inspection, Warranty Repair And Service
METAL-FACH Heating Technology Confirmation of inspection, warranty repair and service Signature and stamp of the Date of execution Description of activities performed contractor...
Page 35 METAL-FACH Heating Technology Signature and stamp of the Date of execution Description of activities performed contractor...
Page 36 METAL-FACH Heating Technology...
Page 37: Ec/Eu Declaration Of Conformity
METAL-FACH Heating Technology EC/EU declaration of conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel charging. METAL-FACH Technika Grzewcza Sp. z o. o Street Sikorskiego 66 Type: SMART PELLET WF PRO 16-100 Sokółka...
Page 38 METAL-FACH Heating Technology 7. PN EN 61000-6-3:2008/A1:2012 Electromagnetic compatibility (EMC) - Part 6-3. General Standards -- Emission standard for residential, commercial and light industrial environments. 8. PN-EN IEC 63000:2019-01 Technical documentation for the assessment of electrical and electronic products with regard to the limitation of hazardous substances.
Page 39: Warranty Card
All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (uniform text: Journal of Laws of 2014, item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
Page 40 METAL-FACH Heating Technology...
Page 41: The Complaint
2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o. o. In the event of an unjustified call to the service team, or failure to fulfill points 1 or 2 (each commenced working hour of the service technician PLN 70 net, travel PLN 1 net/km both ways).
Page 42 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (uniform text: Journal of Laws of 2014, item 1182), we would like to inform you that personal data provided in this form will be protected against access by unauthorized persons.
Page 43: Report On The First Boiler Start-Up
1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document.
Page 44 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (uniform text: Journal of Laws of 2014, item 1182), we would like to inform you th at personal data provided in this form will be protected against access by unauthorized persons.
Page 45: Report On The First Boiler Start-Up
1. E-mail - where a scan or photo of the report will be posted. 2. A letter - in which a copy of the report will be sent to METAL-FACH Technika Grzewcza Sp. z o. o., the company's address is at the end of the Technical and Operational Document.
Page 46 All correspondence regarding the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z o. o., 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of August 29, 1997 on the protection of personal data (uniform text: Journal of Laws of 2014, item 1182), we would like to inform you th at personal data provided in this form will be protected against access by unauthorized persons.