Alcatel Vacuum Technology adixen ACM 2000 User Manual
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Alcatel Vacuum Technology adixen ACM 2000 User Manual

Multi-channel controller
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ACM 2000
Multi-channel Controller
User's Manual

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  • Page 1 ACM 2000 Multi-channel Controller User’s Manual...
  • Page 2 Alcatel Vacuum Technology, as part of the Alcatel-Lucent Group, has been supplying vacuum pumps, helium and hydrogen leak detection systems, plasma sensors, vacuum measurement for several years. Thanks to its complete range of products, the company has become an essential player in multiple applications : instrumentation, Research &...
  • Page 3 - Combined CRYSTAL/Hot cathode gauge: AHC 2010 especially the section - Capacitive gauges: ASD 200X, ARD 200X series covering installation and commissioning, before installing or operating this controller. Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 4 All rights reserved, including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technology France. Specifi cations and information are subject to change without notice by Alcatel Vacuum Technology France. Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 5 Appendix 6: Error messages Appendix 7: Accessories Appendix 8: Conversion of measuring units Appendix 9: Declaration of conformity Appendix 10: Detailed example of navigation Appendix 11: Storing and Retrieving Pressure Data Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 6 - Power connections Quick commissioning procedure - Bringing the ACM 2000 on line - Start-up screen - Measurement screen and display - Warning or error message - Alternative displays - Shutting down Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 7: General Safety Rules

    This type of warning is used to indicate an imminent risk that can cause serious injury or death if instructions are not followed. Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 8 60 VDC or 25 VAC, take all necessary precautions to protect against contact with the pins on the connectors (single phase motors, equipment with mains filter, frequency inverter, monitor, etc.) Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 9 • uses this product in a way that is not consistent with the manufacturer’s intended use, • modifies this product in any way whatsoever, • uses the product with accessories not listed in the product documentation. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 10: Unpacking And Storing The Controller

    Alcatel Vacuum Technology sold by Alcatel Vacuum Technology and including all their assemblies and sub-assemblies. This obligation does not include the cost of transporting the product to a reprocessing centre, nor the cost of the service which will be invoiced on to the customer.

  • Page 11: Assembly & Installation

    The supply voltage to the unit must be between 100 and 240 VAC. Check the supply voltage and always used adequate cabling. Failure to follow these instructions can lead to electric shock. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 12: Quick Commissioning Procedure

    3-pin power cable (PE). Always connect the power cable to a socket with a ground. 4 - Set the power switch to the «1» (ON) position. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 13: Startup Screen

    (User settable parameter) 0970 _ _ _ _ _ Unit Function bar (*) See chapter B/display description E.g., on channel "2", the "AHC" type gauge measures a pressure of 6.6 x 10 mbar. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 14: Shutting Down

    Switch off the ACM 2000 by setting the power switch to the «O» position (or via the distribution box if rack mounted). Before switching the ACM 2000 on again, wait at least 10 seconds to allow it to reset. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 15: Product Description

    - Description of display Navigation controls - Buttons - Viewing the selection - Function bar Display modes - Digital readout - Graph display - Analog display Configuring the start-up display Configuring the graph display Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 16 RS232 link. A C M 2 0 0 0 V er 3- X .X X Technical and dimensional characteristics Appendices 1 and 2 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 17: Control Panel

    Settings button Display A C M 2 0 0 0 Measuring V e r 3 -X .X X channel select button Navigation and function buttons Front face Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 18: Description Of Display

    Function bar (*)This data displays from software version: 3-1.10 [1.10] This is the screen shown when the ”Digital display” mode is set. See page 8, section B for all available display modes. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 19: Navigation Controls

    _ _ _ _ _ 0970 a Parameter selected non-active menu item a parameter value selected See the ”display modes” paragraph on page 7 for a full preview of the displays. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 20: Function Bar

    Confirm modification of parameter VALUE Select MENU item Select MENU or PARAMETER Modify VALUE of parameter See the ”display modes” paragraph on page 7 for a full preview of the displays. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 21: Display Modes

    Bargraphs showing the measurements of the different channels -3 -2 1 mbar DISP You can change the display mode by pressing the ”DISP” button to switch to digital readout. (*) See chapter B / display description Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 22 The controller offers a choice of 3 display modes: Digital, Graph or Analog. Start-up Display Select Digital Graph Digital Analog (*) See chapter B / display description The modification will take effect the next time the controller is turned Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 23 Recording will begin again at zero when the controller is restarted. MAX RNG Unit Adjustment range 1E+6~1E-7 Torr 1E+4~1E-9 Mbar 1E+4~1E-9 MIN RNG Unit Adjustment range 1E+5~1E-8 Torr 1E+3~1E-10 Mbar 1E+3~1E-10 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 24 View by display type Adjustment by gauge type General settings for the ACM 2000 13/16 RS232 settings - Locking the settings Settings for measurements Restoring factory default settings Available remote Inputs/Outputs 1/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 25 Set point Measurement for configuring the correction of measurements for setting up the digital display Digital Display for setting up the graph display Graph Display Other configuration of general settings 2/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 26 6. Other • 6-1: Baud-Rate speed • 6-2: Lock setting buttons • 6-3: Factory default settings • 6-4: Input channel name • 6-5: RS232 adjustment • 6-6: Select start up display 3/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 27: General Settings

    Access : SET/PARAMETER SETTING MODE/Other/Channel Name Input Example: Name : ABCDE ABCDE Factory default setting The space reserved for the name is empty ( _ _ _ _ _ ). 4/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 28 The controller will then be more sensitive to measurement disturbances. Access to this setting. Access: SET/PARAMETER SETTING MODE/Measurement/Filter Setting Factory default setting This function is set to “NORM”. 5/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 29: Gas Correction Factor

    Its value is identical to the analog signal delivered by the gauge. See the user manual supplied with the gauge for the voltage to pressure conversion functions and graphs. See Appendix 4: Wiring up the Remote gauge connector. 6/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 30: Specifi C Settings

    Choose OFF if you consider it normal for the gauge to have gone UR. The set point contacts will then remain closed. Access to this setting Access : SET/PARAMETER SETTING MODE/Set point/Under-Range Control Factory default setting The switching function is OFF by default. 7/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 31 HV-DSB comes up on the screen. 0970 –> via the Remote connector (HV-DSBL wiring - see Appendix 4) _ _ _ _ _ HV-DSBL DEGAS To reactivate measurement, press again. 8/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 32 Select the channel to which the gauge is connected by pressing the button. ZERO Press the button for 2 seconds and the following display will appear: 0000 ZERO _ _ _ _ _ Zero is displayed DIGIT ZERO DP-POS 9/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 33 1333 mbar The «Full scale» value is factory set to the highest possible value 133.3 mbar (1333 mbar). 13.33 mbar 1.333 mbar 0.333 mbar 1333 mbar 0.133 mbar E NTE R 10/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 34: Set Point Management

    The set point is ON when the threshold -3 -2 1 label is shown in red. The set point is OFF when the threshold label is shown in white. -3 -2 1 -3 -2 1 mbar DISP 11/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 35 1.00E-7 1.00E-7 ACC2009 Cold ≥(SP-H)≥(SP-L)≥ 7.50E-10 7.50E-10 Torr cathode 1000 1.00E-9 1.00E-9 mbar FSx100 (FS×100)/1000 (FS×100)/1000 ASD 200x capacitive ≥(SP-H)≥(SP-L)≥ FSx0.75 (0.75xFS)/1000 (0.75xFS)/1000 Torr ARD 200x capacitive FS/1000 FS/1000 mbar 12/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 36: Locking The Settings

    Access : SET/PARAMETER SETTING MODE/Other/Parameter Lock Setting Modification of this setting does not require the controller to be restarted. Factory default setting: By default the controller is not locked: LOCK is factory set to OFF. 13/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 37 Access : SET/PARAMETER SETTING MODE/Digital Display/Digit Setting Changing this setting does not require the ACM2000 controller to be restarted. Factory default setting 2 digits. The measured pressure display is factory set to 14/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 38: Restoring Factory Settings

    See Appendix 4 for wiring of the Remote connector. A voltage of 10V, 9.5V, or 0.5V is considered an error. If the internal fan stops, the output recording displays 0.5V. See list of error messages in Appendix 6. 15/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 39 CRYSTAL/hot cathode AHC2010 HV-DSBL DEGAS Cold cathode/Pirani ACC2009 not used not used Capacitive ASD200X/ARD200X no used not used See Appendix 4 for wiring of the Remote connector. 16/16 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 40: Test Mode

    Memory tests - RAM and EEPROM tests Controller interface tests - Verification of recorder output voltage - Input/output relay switching test - Testing the front panel buttons - Testing the RS232 link Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 41: Access To Test Mode

    Test Analog/Digital converter (A/D) Test memories Test controller interface (Button, Input/Output, RS232) Use the buttons to select which test to perform and press the button to confirm your choice (see navigation method). Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 42: Analog/Digital Converter Test

    - The controller displays the value of the identification resistance. This value depends on the type of gauge (see appendix 4). Leaving this menu Press the button to get back to the previous screen. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 43: Controller Display Test

    “PASS” is displayed to indicated the test has been passed. “Err” is displayed to indicate the test has failed. Leaving this test Press the button to get back to the previous screen. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 44: Controller Interface Tests

    Use the buttons to change the output relay states and use an appropriate instrument to check switching of the relays (ON/OFF). Leaving this test Press to get back to the previous screen. Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 45 The screen displays “COMM” while data is being transmitted from the computer to the controller. The transmitted character is resent from the controller to the computer. Leaving this test Press the button to get back to the previous screen. Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 46 - Location of the RS232 interface - Configuring the RS232 protocol - Symbols used - Transmission syntax List of commands - Interpreting replies - List of commands Detailed description of RS232 commands Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 47: Symbols Used

    4 to 9. Reply <STX> <DATA> <EOM> [LF] Data, see “Detailed Added if configured at the description of RS232 controller). Carriage return with commands: Queries”, line feed (LF) pages 4 to 9. Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 48: List Of Commands

    Channel T est set point relays Test T est panel buttons Test T est RAM Test T est RS232 link Test Set pressure measurement units Controller Query controller software version Controller Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 49: Detailed Description Of Rs232 Commands

    0 -> OFF 1 -> ON $CPF,a Request degassing function for AHC gauges $DGS,a,? a= channel 1, 2, or 3 b= degassing status for AHC gauge $DGS,a,b 0 -> OFF 1 -> ON Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 50 1 -> 133.3 mbar 2 -> 13.33 mbar 3 -> not used 4 -> 1.333 mbar 5 -> not used 6 -> (0.333 mbar) 7 -> not used 8 -> 0.133 mbar Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 51 7 -> Err Hi or Err Lo or Err 06 or Err 07 c= measured pressure value for gauges AP, ACC, AHC: x.xxE ± xx for gauge AD: ± x.xxxxE ± xx no gauge: 0.00E+00 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 52 Adjust set point ‘SP2’ $b,c $SP2,a,? a= channel 1, 2, or 3 $SP2,a,b,c b= set point low threshold SP2L c= set point high threshold SP2H x.xxE ± xx SP2H >= SP2L Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 53 1, 2, or 3 $TIO,a,b b= state of set point relays 0 -> initial state 1 -> set points and 2 OFF 2 -> set points and 2 ON Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 54 End of test when ‘ETX’ ( ‘Ctrl C’ ) is transmitted. Set pressure measurement units $UNI,? = pressure measurement units 0 -> Pa $UNI,a 1 -> Torr 2 -> mbar Query controller software version $VER a= software version 3-x.xx Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 55 Appendix 7: Accessories 12/22 Appendix 8: Conversion of measuring units 13/22 Appendix 9: Declaration of conformity 14/22 Appendix 10: Detailed example of navigation 16/22 Appendix 11: Storing and Retrieving Pressure Data 17/22 1/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 56 Max power requirement (per channel) 13 W Current protection 900 mA by resettable fuse Gauge commands Number 2 (on gauge connector) ON/OFF signal ON: +24 V, OFF: 0 V continued on page 3/5 2/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 57 1 start bit, 8 data bits, 1 stop bit, no parity bit RS232 TDX, RXD and GND Speed 9600 / 19200 / 38400 Bauds Standard CE mark Low voltage directive: EN61010-1 EMC directive: EN61326 (Class A emission) 3/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 58: Appendix 2 Dimensions

    A Commissioning Appendix 2 B Product description Dimensions C Settings D Test mode E RS232 mode Appendices Front panel thickness: 2,5 mm 4/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 59: Appendix 3 Rack Installation

    To avoid this leave 20 mm free space around the controller. In addition, a fan must be installed in the rack to avoid the ambient temperature rising above 50°C. 5/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 60 Pirani AP 2004 - APN 2004 13 KΩ resistance values CRYSTAL/cathode chaude AHC2010 4,7 KΩ Cathode froide/Pirani ACC2009 15 KΩ (CC mode) 18 KΩ (Pirani mode) Capacitive ASD200X/ARD200X 7,5 KΩ 6/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 61: "Remote" Connector

    To guarantee complete isolation, therefore, use an external power supply. Before connecting or disconnecting the «Remote» cable, always turn the controller power supply off first to avoid causing damage to the equipment. 7/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 62 Data reception Data transmission Chassis earth If the pin number is not described, it is because it is not used. The RS232 specifications are described in chapter E “RS232 Mode”. 8/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 63: Appendix 5 Factory Settings

    Unit setting mbar Set point select Chanel select Baud rate setting 9600 bps Parameter lock setting RS232 setting Start-up display select Digital Set-Point see “Settings by gauge type” table Chapter C 9/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 64: Appendix 6 Error Messages

    Check the required conditions display present -Function not started- 2 seconds Gauge fault: signal 0-10V too high Gauge error See gauges: Fault catalog Err Hi -Measurement stopped- Led ON Led OFF 10/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 65 1- Check the cleanliness of inlet and fan Poor functioning fan WARNING 2- Contact customer Service for repair Fan stopped Contact customer Service for repair STOP Led ON Led OFF 11/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 66 A Commissioning Appendix 6 B Product description C Settings Error messages D Test mode E RS232 mode Appendices Alcatel Vacuum Technology France - User's Manual ACM 2000 12/16...

  • Page 67: Appendix 7 Accessories

    - Italy - 2 m 104758 Gauge cables Length 112752 10 m 112753 20 m 112754 Adapter kit series Description 1000/series 2000 Gauge adapter 113152 measuring range Controller adapter 113153 13/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 68 39,37x10 3,281x10 39,37 3,281 inch 25,4 25,4x10 8,333x10 304,8 0,305 Temperature Kelvin (K) Celsius (°C) Fahrenheit (°F) Kelvin (K) °C+273,15 (°F+459,67)x5/9 Celsius (°C) K-273,15 5/9x°F-17,778 Fahrenheit (°F) 9/5xK-459,67 9/5x(°C+17,778) 14/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 69 Appendix 9 A Commissioning B Product description Declaration of conformity C Settings D Test mode E RS232 mode Appendices 15/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 70 3.75E-4 1.23E-2 1.23E-2 1.23E-2 1.23E-2 1.23E-2 1.23E-2 Leave setting Leave sub-menu Leave settings mode Set-Point Pressure Set-Point mbar Set-Point 3.75E-4 Pressure 3.75E-4 1.23E-2 Under-Range 1.23E-2 Control Back to initial screen 16/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 71: Recording Data

    RS232. While data is retrieved “COMM” appears “REC” is displayed on the screen) data recording cannot be during recording. started. Push “CH” for 2 s to start or stop recording. 17/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...

  • Page 72: Retrieving Data

    XMODEM protocol and data structure of csv-file follow in the next chapter. Retrieving Data with Connect the ACM 2000 with an appropriate cable to a personal HyperTerminall computer (see appendix 4, page 8). 18/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 73 “PARAMETER SETTING MODE“. • send code (“C” 0x43) to request the start of the 1K-XMODEM protocol. • receive the data in blocks of 1029 bytes. 19/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 74 • if file size is not a multiple of 1024, parts without data in the final packet are filled with SUB (0x1A). • packet size is a 1029 byte record and it is sent with the format below: 20/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 75 (Err ID) gauge error (Err Hi, Err Lo, Err 10, Err 06, Err 07) The received data are preceded by a header with information on the measuring channels: 21/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 76 The same data imported into a spread sheet program and presented in a formatted table (the “Time“ column was added manually for convenience): Heure CH1 NGAUG 1.2345E+03 6.78E+04 0.00E+00 1.2345E+03 6.78E+04 0.00E+00 1.2345E+03 6.78E+04 0.00E+00 22/22 Alcatel Vacuum Technology France - User's Manual ACM 2000...
  • Page 77 Fax. (39) 039 66 71 25 Fax. (65) 6254 7018 Alcatel Vacuum Technology France - 98, avenue de Brogny - BP 2069 - 74009 Annecy cedex - FRANCE Tel. (33) 4 50 65 77 77 - Fax. (33) 4 50 65 77 89...

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