MK Plastics PRVS Installation, Operation And Maintenance Manual

Centrifugal fiberglass blower

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Introduction
This bulletin contains the proper installation, operation and
maintenance procedures for the standard PRVS High
Pressure/Low Volume Centrifugal Fiberglass Blower to
ensure safe and trouble-free blower operation. This bulletin
complements good general practices; however it is the
responsibility
of
the
purchaser
personnel experienced in the installation, operation and
maintenance of air moving equipment.
The M.K. Plastics catalog on the PRVS blower provides
additional information describing the equipment, blower
performance, available accessories and specifications. It is
available via our website at www.mkplastics.com.
For additional safety information, refer to AMCA publication
410: Recommended Safety Practices for Users and
Installers of Industrial and Commercial Fans.
For information on special blower application requirements,
please contact the M.K. Plastics corporate office at
+1-514-871-9999, US Toll Free: 1-888-278-9988 or via our
website at www.mkplastics.com.
Figure 1
PRVS Centrifugal Fiberglass Blower
WARNING
This unit has rotating parts. Safety precautions should
be
exercised
at
all
operation, and maintenance.
ALWAYS disconnect power prior to working on blower.
Electrical Disconnects
Every motor-driven blower or fan should have an
independent disconnect switch to isolate the unit from the
M.K. Plastics Corp. Montréal, Québec, Canada
to
provide
qualified
times
during
installation,
+1-514-871-9999
PRVS
Centrifugal Fiberglass Blower
electrical supply. The disconnect switch should be near the
blower and must be capable of being locked by
maintenance
personnel
Maintenance personnel must be provided complete control
of the power source.
Moving Parts
All moving parts must have guards to protect personnel. All
PRVS blowers are supplied with vented FRP belt and shaft
guards.
Never start a blower without having all safety
guards installed. Check regularly for damaged or missing
guards and do not operate any blower with guards
removed.
Sound
Blowers can generate sound that could be hazardous to
exposed personnel. Appropriate ear protection should be
used by maintenance personnel.
Air Pressure and Suction
Blowers present a hazard from the suction created at the
blower inlet.
This suction can draw materials into the
blower where they become high velocity projectiles at the
outlet.
Inlets and outlets that are not ducted should be
screened to prevent entry and discharge of solid objects.
PRVS blowers can be supplied with inlet and/or outlet PVC
or stainless steel screens.
View Ports
View Ports to the duct system should never be opened
while the blower is in operation. Serious injury could result
from the effects of air pressure or suction.
Receiving and Inspection
All M.K. Plastics blowers and fans are carefully inspected
before leaving the factory. Compare all components with
the bill of lading or packing list to verify that the proper unit
was received. Check each unit for any damage that may
have occurred in transit:
Turn the wheel by hand to ensure it turns freely
and does not bind.
Inspect the dampers (if supplied) for free operation
of all moving parts.
Record on the Delivery Receipt any visible sign of
damage.
Mishandled units can void the warranty provisions. If units
are damaged in transit, it is the responsibility of the receiver
to make all claims against the carrier. M.K. Plastics will
assist the customer as much as possible; however claims
must be originated at the point of delivery. M.K. Plastics is
not responsible for damages incurred during shipment.
www.mkplastics.com
Bulletin 25-02-February 2017
while
servicing
the
Page 1 of 12
unit.

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Summary of Contents for MK Plastics PRVS

  • Page 1 All moving parts must have guards to protect personnel. All maintenance of air moving equipment. PRVS blowers are supplied with vented FRP belt and shaft guards. Never start a blower without having all safety The M.K.
  • Page 2: Pre-Installation

    Do not store the blower in a Handling location where it will be subjected to vibration. PRVS Blowers are to be hoisted and moved by the base or by lifting lugs provided on the blower. See Figure 2. The Pre-Installation location of lifting lugs varies by blower size and arrangement.
  • Page 3 Remove skid, crates and packing materials off the fan discharge. See Figure 7. carefully. The location of the PRVS blower outlet can be catered to • If supplied, place vibration pads or isolation base the specific installation. Fourteen positions are available for on mounting bolts.
  • Page 4 Isolators should be located between the blower system and the support structure. M.K. Plastics supplies four main types of isolators for PRVS blowers. All are corrosion and Figure 11 weather resistant using galvanized steel housings and Floor Mounted Rubber-In-Shear Isolators epoxy-coated steel springs.
  • Page 5 M.K. Plastics upon request, or done by the user. as well as sheaves with offset misalignment and sheaves A hole-pattern can be found on the PRVS Data Sheet with two types of angular misalignment. Use a straightedge supplied with the blower.
  • Page 6: Motor Maintenance

    Belts will produce a loud squeal which dissipates after the blower is operating at On PRVS blowers, motor bearings are pre-lubricated and full capacity. Re-tension the belts just tight enough so that sealed.
  • Page 7: Blower Bearings

    Note the clearance Drainage Detail between the wheel and the inlet cone. This will All PRVS blowers come with outlet drains due to water or give you access to the wheel. condensation that may accumulate. Proper disposal of the Remove the drive sheave from the shaft.
  • Page 8: Operational Checklist

    INSTALLATION, OPERATION & MAINTENANCE MANUAL PRVS Centrifugal Fiberglass Blower Bulletin 25-02-February 2017 Test Run: Re-install the sheave and adjust the belt tension. Retighten all setscrews and mounting bolts using torque from Figure 20. Test run and trim balance as necessary.
  • Page 9 INSTALLATION, OPERATION & MAINTENANCE MANUAL PRVS Centrifugal Fiberglass Blower Bulletin 25-02-February 2017 If a problem is discovered, immediately shut the blower off. Regular inspections recommended blowers Lock out all electrical power and check for the cause of the exhausting non-contaminated air. The following inspection trouble.
  • Page 10 INSTALLATION, OPERATION & MAINTENANCE MANUAL PRVS Centrifugal Fiberglass Blower Bulletin 25-02-February 2017 Troubleshooting Excessive Noise or Vibration • Damaged wheel. • Wheel rubbing inlet; adjust wheel or inlet. • Verify wheel balance, rebalance if necessary. • Belts too loose; worn or oily belts.
  • Page 11 INSTALLATION, OPERATION & MAINTENANCE MANUAL PRVS Centrifugal Fiberglass Blower Bulletin 25-02-February 2017 Figure 22 PRVS Belt Drive Arrangement #10 Parts List Figure 23 PRVS Direct Drive Arrangement #4 Parts List M.K. Plastics Corp. Montréal, Québec, Canada +1-514-871-9999 www.mkplastics.com Page 11 of 12...
  • Page 12: Warranty

    INSTALLATION, OPERATION & MAINTENANCE MANUAL PRVS Centrifugal Fiberglass Blower Bulletin 25-02-February 2017 Warranty M.K. Plastics will not be responsible for damage to equipment or materials through improper installation, storage, improper servicing, or through attempts to operate it in excess of its rated capacity or recommended use, intentional or otherwise. We will not be responsible for consequential damage.

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