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Smart Dedicated Design SFM6904 Installation Manual

Square fold module
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Installation Manual SFM6904
DBCI-0512-0077-V001
SFM6904 for Booklet Maker BLM6700
SQUARE FOLD MODULE
SFM6904
INSTALLATION MANUAL
V001
RI01
14-08-2012
DBCI-0512-0077-V001
- 1 -

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Summary of Contents for Smart Dedicated Design SFM6904

  • Page 1 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 SQUARE FOLD MODULE SFM6904 INSTALLATION MANUAL V001 RI01 14-08-2012 DBCI-0512-0077-V001 - 1 -...

  • Page 2: About This Manual

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 About this manual Machines have much in common but there are differences because they can be mirrored, have different colours or additional options. Therefore the machine on the pictures in this manual may be different.
  • Page 3 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents TITLE PAGE ABOUT THIS MANUAL ............................ 2 CONTENTS ............................... 3 SAFETY ..............................4 GENERAL ..............................5 BASIC INFORMATION ..........................6 INSTALLATION ............................7 4.1 R ............................7 EQUIREMENTS 4.1.1 Tools..............................7 4.1.2 Parts (Supplied)..........................
  • Page 4 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 1. Safety Carefully read the Safety Instruction Document (DBCH-0512-0000-V000) before installing, servicing or operating your equipment. V001 RI01 14-08-2012 DBCI-0512-0077-V001 - 4 -...
  • Page 5 The Square Fold Module SFM6904, further referred to as SFM, is designed to fit the Booklet Maker system line as if they were one and is fully modular. This manual specifically describes the installation of the SFM6904 only (when a complete system line with a Booklet Maker, 2-Side Trimmer &...

  • Page 6: Basic Information

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 3. Basic Information Study the picture below to become familiar with the main components. Orientation is based on the paper flow direction. Right Left Rear Front Bottom Description Top Cover...

  • Page 7: Installation

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation 4.1 Requirements 4.1.1 Tools Description Wrench 7mm Wrench 24mm Cutting plier 4.1.2 Parts (Supplied) Description Tiewrap 16cm (small) V001 RI01 14-08-2012 DBCI-0512-0077-V001 - 7 -...
  • Page 8 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.2 Preparing the SFM Fig. 1 Fig. 2 Fig. 3 Step Action Remarks Loosen Left and Right cover The Right (Fig. 2) and Left (Fig. 3) cover are secured inside the SFM with 1 Hexagon M4 bolt [A] (Fig.
  • Page 9 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.2 Preparing the SFM (continued) Fig. 4 Step Action Remarks Loosen Upper Nuts Loosen the Upper Nuts [B] of all wheel bolts (Fig. 4). V001 RI01 14-08-2012...
  • Page 10 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.3 Mechanical Installation 4.3.1. SFM behind BLT Fig. 5 Fig. 6 Fig. 7 Fig. 8 Step Action Remarks Positioning SFM Open the SFM Top cover, loosen and lower the Locking Bracket [A] (Fig.
  • Page 11 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.3 Mechanical Installation (continued) 4.3.1. SFM behind BLT (continued) Fig. 9 Fig. 10 Step Action Remarks Check height SFM Check if the top cover of the SFM is at the same height as the other modules and the line is level (Fig.
  • Page 12 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.3 Mechanical Installation (continued) 4.3.2. SFM behind STR Fig. 11 Fig. 12 Fig. 13 Fig. 14 Step Action Remarks Positioning SFM Open the SFM Top cover, loosen and lower the Locking Bracket [A] (Fig.
  • Page 13 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.3 Mechanical Installation (continued) 4.3.2. SFM behind STR (continued) Fig. 15 Fig. 16 Step Action Remarks Check height SFM Check if the top cover of the SFM is at the same height as the other modules and the line is level (Fig.
  • Page 14 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.4 Electrical Installation 4.4.1 Tapping the Transformer • The Square Fold Module is only to be connected to an approved electrical system which is rated at a maximum of 16A and protected by circuit breakers.
  • Page 15 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.4 Electrical Installation (continued) 4.4.2 Connecting SFM behind BLT Fig. 20 Fig. 21 Fig. 22 Fig. 23 Step Action Remarks Move XCan Terminator Plug Move XCan Terminator [A] (Fig. 20) from BLT to SFM [B] (Fig.
  • Page 16 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.4 Electrical Installation (continued) 4.4.2 Connecting SFM behind BLT (continued) Fig. 24 Fig. 25 Fig. 26 Step Action Remarks Connect Power Cable in BLM Connect the Power Cable [E] in the BLM (fig. 24).
  • Page 17 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.4 Electrical Installation (continued) 4.4.3 Connecting SFM behind STR Fig. 27 Fig. 28 Fig. 29 Fig. 30 Step Action Remarks Move XCan Terminator Plug Move XCan Terminator [A] from STR (Fig. 27) to SFM [B] (Fig.
  • Page 18 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.4 Electrical Installation (continued) 4.4.2 Connecting SFM behind STR (continued) Fig. 31 Step Action Remarks Connect Power Cable in STR Connect the Power Cable [E] in the STR (fig. 31).
  • Page 19 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.5 Securing cables 4.5.1 For SFM behind BLT Secure cables to keep them away from moving parts. Fig. 32 Fig. 33 Fig. 34 Fig. 35 Step Action Remarks Secure Power Cable.
  • Page 20 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.5 Securing cables (continued) 4.5.2 For SFM behind STR Fig. 36 Fig. 37 Fig. 38 Step Action Remarks Secure Communication Cable. Secure the Communication Cable to the STR frame with tiewraps at the marked locations (Fig.

  • Page 21: Finalizing Installation

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 4. Installation (continued) 4.6 Finalizing installation Fig. 39 Fig. 40 Step Action Remarks Locking SFM Lock the SFM to the BLT or STR by pulling the SFM Docking Bracket upwards in the outer slot [A] of the Stud.

  • Page 22: System Setup

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 5. System Setup Refer to the DBCI-0512-0076-V000 Installation Manual BLM6700 for the System Setup. V001 RI01 14-08-2012 DBCI-0512-0077-V001 - 22 -...

  • Page 23: Technical Information

    Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 Contents 6. Technical Information Capabilities: Compatibility: Online: BLM6700 System Physical: Operational On Pallet in box Height 1100mm 720mm Width 600mm 800mm Length 360 mm 1200mm Weight ≈65 Kg ≈100Kg Booklet: Width Length Min.
  • Page 24 Installation Manual SFM6904 DBCI-0512-0077-V001 SFM6904 for Booklet Maker BLM6700 SDD B.V. Your Partner in Short Term, Turnkey Solutions. Your Partner in Short Term, Turnkey Solutions. Brinkerweg 5 8166 GD Emst © December 2007 SDD. Illustrations and specifications do not necessarily apply to the standard ©...

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