Janson Controls FC FC100PLUS Series User Manual
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Janson Controls FC FC100PLUS Series User Manual

General frequency inverter
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BY JANSON CONTROLS
FC100PLUS Series
册
General Frequency Inverter
User Manual

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Summary of Contents for Janson Controls FC FC100PLUS Series

  • Page 1 BY JANSON CONTROLS FC100PLUS Series 册 General Frequency Inverter User Manual...
  • Page 2 Preface Thank you for purchasing the FC100 PLUS (below referred to as FC100P) AC drive developed by Our company. This manual introduces how to use FC100P series inverters correctly, and comprehensively introduces the functional characteristics and usage methods of FC100P inverters, including product selection, parameter setting, operation debugging, maintenance inspection and other detailed information.
  • Page 3 Connections to Peripherals Three-phase AC power Air switch MCCB Contactor AC input reactor EMI Filter Braking resistor (optional) EMI Filter AC output reactor Motor - II -...
  • Page 4 Basic Application Quick Start Notice: Some parameters have been set before leaving the factory (factory value), and you don’t need to set them for the first time. 1. Correctly set the rated parameters of the motor Power on, use the operation panel to set the parameters in the table below, and refer to the motor nameplate for the motor parameters.
  • Page 5 parameter number parameter name set value meaning Command Set Channel P0-02 Run command channel as terminal Selection Frequency setting channel The operating frequency is given P0-03 selection (factory value) by the keyboard potentiometer Acceleration time, adjust according P0-17 Acceleration time 1 to actual needs Deceleration time, adjust P0-18...
  • Page 6 Running output indication signal Common terminal A+/B- Fault indication normally closed contact Fault indication normally open contact 2 . Power on, and then set the function parameters according to the wiring diagram, see the table below. parameter number parameter name set value meaning Command Set Channel...
  • Page 7 Start/Stop Running output indication signal Common terminal Fault indication normally closed contact DOWN Fault indication normally open contact 2. Power on, and then set the function parameters according to the wiring diagram, see the table below. parameter number parameter name set value meaning Command Set Channel...
  • Page 8 parameter number parameter name set value meaning Command Set Channel P0-02 Run command channel as terminal Selection Frequency setting channel The operating frequency is given P0-03 selection by the multi-stage speed Acceleration time, adjust according P0-17 Acceleration time 1 to actual needs Deceleration time, adjust P0-18 Deceleration time 1...
  • Page 9 parameter number parameter name set value meaning Command Set Channel P0-02 Run command channel as terminal Selection Frequency setting channel P0-03 given by the P ID selection Acceleration time, adjust according P0-17 Acceleration time 1 to actual needs Deceleration time, adjust P0-18 Deceleration time 1 according to actual needs...

  • Page 10: Table Of Contents

    Table of Contents ................... Chapter 1 Safety Information and Precautions ........................1.1 Security Definition ..................1.2 Motor and mechanical load related ........................... 1.3 Inverter related ......................... Chapter 2 Product Information ............................2.1 Model ........................... 2.2 Nameplate ............................2.3 Rating ..........................2.4 Specifications ......................
  • Page 11 7.1.1 Handling faults ......................60 7.2 Maintenance ..........................64 Chapter 8 Accessories Selection ......................66 8.1 Operation panel mounting kit ....................66 8.2 Selection of brake unit and brake resistor ................. 66 8.2.1 ............................66 8.2.2 Power selection of braking resistor ................. 67 Appendix A MODBUS Communication Protocol ................
  • Page 12 Safety information and precautions Product Information Mechanical installation Electrical installation Operation Brief Introduction of Function Parameters Troubleshooting and maintenance Optional accessories MODBUS communication protocol...

  • Page 13: Chapter 1 Safety Information And Precautions

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1.1 Security definition Danger: Information marked as Danger is critical to avoid safety incidents. Danger WARNING: Information marked as a WARNING is necessary to avoid damage to the product or other equipment.

  • Page 14: Inverter Related

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter1 Safety Information and Precautions Please use a 500V voltage type megohmmeter for the test, and the insulation resistance is not less than 5 megohms. Negative torque load For occasions such as lifting loads, negative torque often occurs, and the inverter often trips due to over-current or over-voltage faults .
  • Page 15 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter1 Safety Information and Precautions Lightning impact protection The inverter is designed with a lightning strike overcurrent protection circuit, which has a certain self-protection ability against induced lightning. Altitude and Derating In areas where the altitude exceeds 1000 meters,...

  • Page 16: Chapter 2 Product Information

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter2 Product Information Chapter 2 Product Information 2.1 Model FC100P-4T- 5.5G B Mark:with brake Product Type:G-Universal Adaptable motor power 2S:single-phase 220V power supply 2T:3-phase 220V power supply 4T:3-phase 380V power supply Inverter series Vector general purpose inverter 2.2 Nameplate...

  • Page 17: Specifications

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter2 Product Information Rated Adapted Rated input Rated output Structural Model capacity motor ( kW ) specification current ( A ) current ( A ) ( kVA ) Single /three-phase power supply: 200-240V, 50/60Hz FC100P-2S-0.4G(-B) FC100P-2S-0.7GB 0.75...
  • Page 18 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter2 Product Information Programmable input and Input terminal function can be edited, output terminal function can be edited output terminals Process PID adjustment Built-in process PID module function Built-in simple PLC module, which can realize timing and multi-segment...

  • Page 19: Chapter 3 Mechanical Installation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter3 Mechanical Installation Chapter 3 Mechanical Installation 3.1 Installation Precautions Danger • If the parts of the inverter are incomplete or damaged, please do not install it. • During transportation, please use appropriate tools according to the weight of the inverter to avoid being cut by sharp corners or being injured when the inverter rolls over or falls.

  • Page 20: Installation Direction And Space

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter3 Mechanical Installation 3.3 Installation direction and space In order to make the inverter have a good heat dissipation effect, the inverter must be installed vertically, and there must be enough space between the top, bottom, left, and right sides and adjacent objects or baffles (such as walls).

  • Page 21: Overall Dimensions And Installation Dimensions

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter3 Mechanical Installation 3.4 Outlook Dimensions and Installation dimensions FC100P appearance and installation dimensions are shown in Table 3 -3 . For specific models corresponding to external dimensions, see Section Section 2.3 Rated value , page 5 4-∅d...
  • Page 22 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter3 Mechanical Installation Table 3 -3 FC100P Dimensions Dimensions (mm) Installation size (mm) Structural specification 89.6 197.2 189.1 5 .6 242.5 169.5 108.5 206.2 278.5 231.7 FC100P Series Manual V1.0...

  • Page 23: Chapter 4 Electrical Installation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Chapter 4 Electrical Installation 4.1 Wiring Precautions Danger • Wiring must be performed by qualified electrical engineers. • In order to provide over-current protection on the input side and facilitate power failure maintenance, the frequency converter should be connected to the power supply through an air switch MCCB or a fuse.
  • Page 24 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Table 4-1 Cross-sectional area of grounding protective conductor The cross-sectional area S (mm2) of the phase conductor S ≤2.5 2.5 < S ≤16 16 < S ≤35 S > 35 (power line) during installation...

  • Page 25: Power Terminal Wiring Lugs

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.2.2 Power terminal lugs wire lug of the power terminal can be selected according to the terminal wiring specification, screw specification, and the maximum outer diameter of the wire lug, see Table 4 -3 .

  • Page 26: Jumper

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.3.1 Jumper Figure 4-1 Jumper position Table 4-4 Jumper description Jumper Jumper description Digital input mode selection: When1,2pins are shorted, DI1-DI5 input mode is sink (NPN ) input; when 2,3pins are shorted, DI1-DI5 input mode is source (PNP) input.
  • Page 27 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Table 4-5 Control Terminal Description Category Terminal Terminal name Function Description symbol +10V reference power supply for analog input, the maximum External + 10V 10V,GND allowable output current is 100mA power power supply...

  • Page 28: Inverter Application Wiring Mode

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation Note: If the relay terminal is connected to an AC 220V voltage signal, the current must be limited within 3A. In order to reduce the interference to the control signal and the attenuation of the signal itself, the length of the control cable should be limited within 50m, and the distance between the control cable and the motor cable should be greater than 0.3m.
  • Page 29 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation OP COM Use Internal power Use Internal power PNP mode NPN mode Figure 4th 4 - 4 DI terminal input wiring when using internal 24V power supply Analog input terminal (AI) wiring AI1/AI2 can be selected as voltage input, the input range is 0-10V , the wiring is shown in Figure 4 -5 .

  • Page 30: Installation Guidelines For Emc Compliance

    IEC/61800-3 (the third part of variable frequency speed regulation drive system: EMC specification requirements and test methods) is equivalent to the national standard GB/T12668.3. The FC100P produced by Janson Controls Technologies (Shenzhen) Co.,Limited has been designed and tested according to the requirements of IEC/61800-3. Please follow the instructions in this section for correct EMC installation to make it have good electromagnetic compatibility.
  • Page 31 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation is also the most expensive. In the transmission system composed of the inverter and the motor, the inverter, braking unit, contactor, etc. can all be noise sources, and the noise receivers can be automation devices, encoders, sensors, etc.

  • Page 32: Wiring Requirements

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.4.2 Wiring requirements In order to avoid mutual coupling of interference, the power cable, motor cable and control cable must be installed separately, and a sufficient distance must be ensured, especially when the cables are installed in parallel and extend for a long distance.

  • Page 33: Grounding

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.4.4 Grounding The inverter has leakage current to the ground. The grounding terminal PE must be grounded as close as possible to the grounding point, the grounding area should be as large as possible, and the grounding resistance should be less than 10 Ω...

  • Page 34: Interference

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter4 Electrical Installation 4.4.6 Conducted, radiated, radio frequency interference countermeasures Frequency Inverter Radiated Emissions The working principle of the frequency converter determines that the radiation emission of the frequency converter is inevitable. The frequency converter is generally installed in a metal cabinet, and the equipment outside the metal cabinet is less affected by the radiation emission of the frequency converter itself.

  • Page 35: Chapter 5 Operation

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation Chapter 5 Operation Danger • The inverter can only be powered on after the chassis shell is installed. It is strictly forbidden to disassemble the case shell after power on. • Before the inverter starts the motor and mechanical equipment, please make sure that the motor and mechanical equipment are working within the allowable range of use.

  • Page 36: Working Status

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation 0 : Digital setting, P0-08 sets the initial 0: Digital setting, P0-08 sets the initial Operation panel value, no memory when power off value, no memory when power off adjustment 1: Digital setting, P0-08 setting initial...

  • Page 37: Operation Panel Description

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation 5.1.5 Operation Panel Description The operation panel can be used to modify the function parameters of the inverter, monitor the working status of the inverter and control the operation (start, stop) of the inverter, etc. Its...
  • Page 38 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation logo Indicator name (Always on) Description (flashing) Description (not lit) Description When the light is on, it When the light is on, it Operating status means the inverter is means the inverter is running...
  • Page 39 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter5 Operation Table 5-4 key switching four-level menu description Button First level menu Second level menu Third level menu Fourth level menu When there is a fault, return to the fault Do not save the display. When there is...

  • Page 40: Chapter 6 Brief Introduction Of Function Parameters

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Chapter 6 Brief Introduction of Function Parameters 6.1 Brief table of basic function parameters " ☆ ": Indicates that the setting value of this parameter can be changed when the inverter is in stop or running state;...
  • Page 41 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters superimposed Units place: Frequency source selection 0 : Main frequency source X 1 : Main and auxiliary operation (the operation method is determined by the tens place) 2 : Main frequency source X...
  • Page 42 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Carrier frequency ☆ P0-16 adjusted with 0: no 1: yes 61456 temperature P0-17 Acceleration time 1 61457 0s～65000s ( P0-19 =0) Model ☆ 0.0s～ 6500.0s ( P0-19 = 1) confirmed...
  • Page 43 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 1: Variable frequency single pump constant pressure water supply macro 2 : One to three constant pressure water supply macros (1 to 2 works ) 3 : One to five constant...
  • Page 44 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0.001Ω ～ 65.535Ω ★ ( inverter power ≤ 55kW) Model Asynchronous motor F1-07 61703 rotor resistance confirmed 0.0001Ω ~ 6.5535Ω ( inverter power > 55kW) 0.01mH ～ 655.35mH ★ ( inverter power ≤ 55 kW)
  • Page 45 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 3: Keyboard potentiometer 4: PULSE pulse setting 5: Communication setting 6: MIN (AI1, AI2) 7: MAX (AI1, AI2) The full range of options 1-7 corresponds to P2-10 In speed control...
  • Page 46 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Multi-point VF voltage ★ P3-06 0.0%～100.0% 0.0% 62214 point 2 Multi-point VF P3-05～motor rated ★ P3-07 0.00Hz 62215 frequency point 3 frequency (P1-04) Multi-point VF voltage ★ P3-08 0.0%～100.0% 0.0%...
  • Page 47 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 21 : Acceleration and deceleration prohibited 22 : PID pause 23 : PLC status reset DI5 terminal function ★ P4-04 62468 24 : Wobble frequency selection pause 25 : Counter input...
  • Page 48 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters mode type 1 wire type 1 1: Two-line 3:Three- type 2 wire type 2 Terminal UP/DOWN ☆ P4-12 0.001Hz/s～65.535Hz/s 1.00Hz/s 62476 change rate AI curve 1 minimum ☆ P4-13 0.00V～P4-15 0.00V...
  • Page 49 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 3 : Curve 3 (2 points, P4- 23～ P4- 26) Tens digit: AI2 curve selection, same as above Hundreds digit: AI3 curve selection, same as above Units: AI1 is lower than the...
  • Page 50 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0: High-speed pulse output FM terminal output (FMP) ☆ P5-00 62720 mode selection 1 : Terminal switch output (FMR) 0: No output 1 : Inverter running 2 : Fault output (failure...
  • Page 51 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters limit 37 : lower limit frequency reaches (stops and outputs also) 38 : alarm output (continues to run) 40 : current running time reaches 41 : fault output (for free...
  • Page 52 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 12 : Communication setting 13 : Motor speed AO2 output function 14 : Output current (100.0% selection corresponds to 1000.0A) ☆ P5-08 62728 (J1 jumper jumps to 15 : Output voltage (100.0% AO2 position ) corresponds to 1000.0V)
  • Page 53 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Starting frequency ★ P6-04 0.0s～100.0s 0.0s 62980 hold time Starting DC braking ★ P6-05 current / 0%～100% 62981 pre-excitation current Start DC braking time ★ P6-06 0.0s～100.0s 0.0s 62982 pre-excitation time...
  • Page 54 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0000～FFFF Bit00: Operating frequency 1 (Hz) Bit01: Setting frequency (Hz) Bit02 : Bus voltage (V) Bit03: Output voltage (V) Bit04: Output current (A) Bit05: Output power (kW) Bit06: Output Torque (%)
  • Page 55 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters display parameters Bit00: Set frequency (Hz) Bit01: Bus voltage (V) Bit02 : X input state Bit03: Y output state Bit04: AI1 voltage (V) Bit05: AI2 voltage (V) Bit06: AI3 panel...
  • Page 56 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Model ☆ P8-07 Acceleration time 4 0.0s～ 6500.0s 63495 confirme d Model ☆ P8-08 Deceleration time 4 0.0s～ 6500.0s 63496 confirmed 0.00Hz ～ maximum ☆ P8-09 jump frequency 1 0.00Hz...
  • Page 57 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Arbitrary arrival 0.0% ～ 100.0% (maximum ☆ P8-33 frequency detection 0.0% 63521 frequency) width 2 Zero current ☆ P8-34 0.0%～300.0% 5.0% 63522 detection level Zero current ☆ P8-35 0.01s～600.00s 0.10s...
  • Page 58 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ☆ P9-03 Overvoltage stall gain 0～100 63747 200.0 ～ 2000.0V Model Overvoltage stall ☆ P9-04 63748 220V: 380V confirmed action voltage 380V: 760V ☆ P9-05 Overrun stall gain 0～100 63749 Overcurrent stall ☆...
  • Page 59 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 12 : Input phase loss 13 : Output phase loss 14 : Module overheating 15 : External fault 16 : Communication abnormality 17 : Reserved ● P9-15 Second failure type...
  • Page 60 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Current at second ● P9-28 63772 fault Bus voltage at ● P9-29 63773 second fault Input terminal status ● P9-30 63774 at the second fault Output terminal ● P9-31 status at the second...
  • Page 61 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 3 : Run at the lower limit frequency 4 : Run at the abnormal standby frequency 60.0%～100.0% Abnormal standby ☆ P9-55 100.0% 63799 (100.0% corresponds to the frequency maximum frequency P0-10)
  • Page 62 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters PID given feedback ☆ PA-04 0~65535 1000 64004 range ☆ PA-05 Proportional gain KP1 0.0～100.0 20.0 64005 ☆ PA-06 Integration time Ti1 0.01～10.00s 2.00s 64006 ☆ PA-07 Derivative time Td1 0.000～10.000s...
  • Page 63 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0: relative to the center Wobble frequency frequency ☆ Pb-00 64256 setting method 1 : relative to the maximum frequency ☆ Pb-01 swing frequency 0.0～100.0% 0.0% 64257 jump frequency ☆...
  • Page 64 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Acceleration and deceleration time selection Simple PLC 7- ☆ PC-32 0.0s (h) ~ 6553.5s (h) 0.0s(h) 64544 segment running time Simple PLC 7- segment ☆ PC-33 Acceleration and 0～3 64545...
  • Page 65 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Simple PLC 14 segments ☆ PC-47 Acceleration and 0～3 64559 deceleration time selection Simple PLC 15 ☆ PC-48 0.0s (h) ~ 6553.5s (h) 0.0s(h) 64560 segment running time Simple PLC 15 segments ☆...
  • Page 66 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 02 : Clear record information 03 : restore factory parameters, including motor parameters 0 4: reserved : Group U display selection Tens: Group A display Function parameter selection ★ PP-02...
  • Page 67 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters 0 ～ 100.0% ( linked with pressure stability ☆ b0 -04 2.0% 45060 deviation target pressure ratio ) 0 ～ 6553 . 5s ( 0 : disable ☆ b0 -05 2 0.0 s...
  • Page 68 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ● U0-02 Bus voltage (V) 0.1V 28674 ● U0-03 output voltage (V) 28675 ● U0-04 Output current (A) 0.01A 28676 ● U0-05 Output power (kW) 0.1kW 28677 ● U0-06 Output torque (%) 0.1%...
  • Page 69 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters Units: power-off memory selection 0 : power -off no memory Easy PLC power- 1 : power-off memory ☆ down memory PC-17 64529 ten’s place: stop memory selection selection 0 : stop no memory...
  • Page 70 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters ● U0-61 Inverter status 28733 ● U0-62 current fault code 28734 ● U0-65 Torque upper limit 0.1% 28737 U phase current ● U0-66 0.01A 28738 display ( A ) V phase current ●...
  • Page 71 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter6 Brief Introduction of Function Parameters potentiometer correction ● U0-24 Line speed 1m/Min 28696 Current power-on ● U0-25 1Min 28697 time ● U0-26 current running time 0.1Min 28698 PLUSE input pulse ● U0-27 28699 frequency Communication ●...

  • Page 72: Chapter7 Troubleshooting And Maintenance

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Table 7- 1 Fault Alarm Contents and Countermeasures Fault Fault name Troubleshooting Troubleshooting Code 1. The inverter output circuit is short- 1. Eliminate peripheral faults circuited 2. Install reactor or output filter 2.
  • Page 73 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Chapter 7 Troubleshooting and Maintenance 7.1.1 Troubleshooting 7.1.1 Handle failure When the inverter fails, a fault alarm display screen will appear on the operation panel, and the fault relay will act at the same time, the inverter will stop output, and the motor will stop freely.
  • Page 74 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Constant 1. The input voltage is too high 1. Adjust the voltage to the normal range speed Err07 2. There is an external force to drive 2. Cancel the external power or install braking...
  • Page 75 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance 1. The motor parameters are not set 1. Correctly set the motor parameters according to Motor tuning according to the nameplate the nameplate Err19 failure 2. The parameter identification process 2. Check the lead wires from the inverter to the...

  • Page 76: Maintenance

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance 7.2 Maintenance Due to the influence of environmental temperature, humidity, pH, dust, vibration and other factors, as well as many reasons such as the aging and wear of the components inside the frequency converter, potential failures will occur.
  • Page 77 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter7 Troubleshooting and Maintenance Regular maintenance According to the use environment, the user can conduct a regular routine inspection of FC100P within 3-6 months to eliminate potential failures and ensure long-term high-performance and stable operation of the equipment.

  • Page 78: Chapter 8 Accessories Selection

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter8 Accessories Selection Chapter 8 Accessories Selection 8.1 Operator panel mounting kit The installation components of the operation panel include: the external lead installation base and the external lead extension cable. External mounting base The external mounting base of the operation panel is an optional accessory, please order separately if necessary.

  • Page 79: Power Selection Of Braking Resistor

    Janson Controls Technologies(Shenzhen) Co.,Limited Chapter8 Accessories Selection 8.2.2 Power Selection of Braking Resistor Theoretically, the power of the braking resistor is the same as the braking power, but the derating is 70%. According to the formula: 0.7* Pr =Pb*D Pr ---- the power of the resistor D ---- braking frequency (the regeneration process accounts for the proportion of the whole working process), generally take 10%.
  • Page 80 Janson Controls Technologies(Shenzhen) Co.,Limited Chapter8 Accessories Selection Notice: 1． It is recommended to select the braking resistor according to the resistance value range recommended in the table above. 2． A larger resistance value can ensure safety when the braking system fails, but if the resistance value is too high, the braking ability will decrease, which may cause the inverter to have overvoltage protection.

  • Page 81: Appendix A Modbus Communication Protocol

    Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Appendix A MODBUS Communication Protocol inverter provides RS485 communication interface supports Modbus-RTU communication protocol. Users can realize centralized control through a computer or PLC , set inverter operation commands through this communication protocol, modify or read function code parameters, and read inverter working status and fault information, etc.
  • Page 82 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Modbus protocol is as follows, and the inverter only supports reading or writing of Word type parameters. The corresponding communication read operation command is 0x03 ; the write operation command is 0x06 , which does not support byte or bit read and write operations: >3.5Byte...
  • Page 83 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol >3.5Byte 1Byte 1Byte 1Byte 2Byte target Slave read response error CRC check sum idle(frame header) 0x83 station idle type L----H error frame address Error type 01:Command code error Computational CRC check 02:Wrong address >3.5Byte...
  • Page 84 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol CRC is stored in 0xFFFF first , and then calls a process to compare the continuous 8 -bit bytes in the message with the value in the current register line processing. Only the 8Bit data in each character is valid for CRC , and the start and stop bits and parity bits are all invalid.
  • Page 85 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol U : can only read, but cannot change parameters. Some parameters cannot be changed when the inverter is running; some parameters cannot be changed no matter what state the inverter is in;...
  • Page 86 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol 1009H Line speed DO output flag 1019 100AH Current power-on time AI1 voltage 101A current running time AI2 voltage 101B 100BH Input pulse frequency, unit 1Hz 100CH AI3 voltage 101C Communication settings...
  • Page 87 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol BIT0 : DO1 output control BIT1 : DO2 output control BIT2 : RELAY1 output control BIT3 : RELAY2 output control BIT4 : FMR output control 2001H BIT5 : VDO1 BIT6 : VDO2...
  • Page 88 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol 0000 : no fault 0001 : Reserved 0002 : Acceleration 0015 : Abnormal reading and overcurrent writing of parameters 0003 : deceleration 0016: Inverter hardware failure overcurrent 0017 :The motor is short-...
  • Page 89 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Data Format Factory default 0 : no parity: data format <8,N,2> Pd-01 1 : even check: data format <8,E,1> Setting range 2 : Odd parity: data format <8, O, 1> 3 : No parity: data format <8-N-1>...
  • Page 90 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol 0 : 0.01A; ; Setting range 1 : 0.1A It is used to determine the output unit of the current value when the communication reads the output current. ‹ Function code data The function code data is an important setting parameter of the inverter.
  • Page 91 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol status data State data is divided into U group monitoring parameters, inverter fault description, and inverter running status. 1. Group U parameter monitoring parameters U monitoring data, see the function description of group U0 in the manual, and its address is...
  • Page 92 Janson Controls Technologies(Shenzhen) Co.,Limited Appendix A MODBUS Communication Protocol Digital output terminal control communication Command content address BiT0 : DO1 output control BiT1 : DO2 output control BiT2 : RELAY1 output control BiT3 : RELAY2 output control BiT4 : FMR output control...
  • Page 93 (3) When the user deliberately conceals the improper use of the product during installation, wiring, operation, maintenance or other processes from the after-sales service provider of the manufacturer. 7. Janson Controls Technologies (Shenzhen) Co.,Limited reserves the final interpretation right of this policy. FC100P Series Manual V1.0...
  • Page 94 Janson Controls Technologies(Shenzhen)Co.,Limited Add: Room 301, Building E, Fuxing Industrial Park, No.110, Zhangqi Road, Guixiang Community, Guanlan Street, Longhua District, Shenzhen, China Tel: +86-0755-29611160 Fax: +86-0755-29611151 http://www.jansoncontrols.com...

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