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FAST AG Solutions 973PT Owner's Manual

120'/132' 3pt sprayer
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973PT - 120' / 132'
3PT SPRAYER
OWNER'S MANUAL

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Summary of Contents for FAST AG Solutions 973PT

  • Page 1 973PT - 120' / 132' 3PT SPRAYER OWNER’S MANUAL...
  • Page 2 820071 973PT – 120' / 132' 3PT Sprayer 2023-12-01...

  • Page 3: Table Of Contents

    Store A琀琀achments Safely ............................ 24 Electrical ................................24 Service Tires Safely .............................. 24 Dispose of Waste Properly ..........................25 Handle Agricultural Chemicals Safely ........................25 Reduce risk of exposure and injury: ........................25 Table of Contents 3PT Sprayer 973PT Page 3...
  • Page 4 CONTROLLER INSTALLATION ..........................43 Spray Circuit Controller ............................43 Boom Func琀椀on Control Box ............................. 43 ATTACHING and DETACHING ..........................44 A琀琀ach the Machine Safely ............................44 A琀琀ach the Machine to the Tractor .......................... 44 Table of Contents 3PT Sprayer 973PT Page 4...
  • Page 5 For broadcast spraying ............................59 For row crop spraying .............................. 59 PREPARING THE LIQUID SYSTEM .......................... 60 Clean Strainer Filter ..............................60 FILLING THE TANK ..............................61 Filling Fresh Water Rinse Tank ..........................61 Table of Contents 3PT Sprayer 973PT Page 5...
  • Page 6 Face Seal Fi琀�ngs Assembly & Installa琀椀on - All Pressure Applica琀椀ons ..............78 Face Seal O-Ring to Stud End Installa琀椀on ......................78 Face Seal Adjustable Stud End O-Ring Installa琀椀on ....................78 Face Seal Straight Stud End O-Ring Installa琀椀on ....................78 Table of Contents 3PT Sprayer 973PT Page 6...
  • Page 7 Fi琀�ng Installa琀椀on ............................... 78 Assembly Torque ..............................78 SAE Face Seal and O-Ring Stud End Fi琀�ng Torque Chart ..................79 Table of Contents 3PT Sprayer 973PT Page 7...
  • Page 8 This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag Solutions has authorized such expenses in advance.

  • Page 9: Warranty Registra琀椀On

    The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Date_____________________ Owner’s Signature________________________________________________________ White - FAST Yellow - Dealer Pink – Customer Warranty Registration 3PT Sprayer 973PT Page 9...
  • Page 10 FAST 973PT Series Sprayer SPRAYER SERIAL NUMBER _______________________________ DATE PURCHASED ______________/_____/__________ NOZZLE SPACING _______________________________ PUMP MANUFACTURER: (CIRCLE ONE) ACE FMCSC-205F-HYD-304 ACE 255F-304 WET SEAL ACE 255F-304 PWM WET SEAL ACE FMC-750-HYD OASIS ACE FMC-750 OASIS PWM HYPRO 9306C-HM1C 3PT Sprayer 973PT...

  • Page 11: Pre-Delivery

    All shipping decals are removed. o Transport pins are inserted in the transport holes. This machine has been thoroughly checked and to the best of my knowledge is ready for delivery to the customer. Signed: _________________________ Date: _________________________ Inspections 3PT Sprayer 973PT Page 11...

  • Page 12: Delivery

    Give the Operator's Manual to the customer and explain all operating adjustments. To the best of my knowledge, this machine has been delivered ready for field use, and the customer has been fully informed as to its proper care and operation. Signed: _________________________ Date: ________________________ Inspections 3PT Sprayer 973PT Page 12...
  • Page 13 Check for broken or damaged parts. o Ask the customer if recommended periodic lubrication has been performed. o Review the Operator's Manual with the customer and stress the importance of proper lubrication and safety precautions. Signed: _________________________ Date: _________________________ Inspections 3PT Sprayer 973PT Page 13...
  • Page 14 Always give your dealer the Serial Number of your 3PT Sprayer when ordering parts or requesting service or other information. The Serial Number is on a tag attached to the 3PT Carrier. Please mark the number in the spaces provided in this Manual for easy reference. Serial Number Location 3PT Sprayer 973PT Page 14...

  • Page 15: Serial Number Loca琀椀On

    Owner Register Model Number Serial Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Owner Register 3PT Sprayer 973PT Page 15...

  • Page 16: Foreword To The Owner

    Accurately record all numbers to help in tracing your machine should it be stolen. Your dealer also needs these numbers when you order parts. File identification numbers in a safe place off- machine. BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery inspection. Foreword to the Owner 3PT Sprayer 973PT Page 16...
  • Page 17 If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify you of any issues or product improvements.

  • Page 18: Introduction

    This warranty provides you with the assurance that Fast Ag Solutions will back its products where defects appear within the warranty period. Should the equipment be abused or...

  • Page 19: Machine Components

    A. Hand Wash Tank B. Inner Boom C. Outer Boom D. Breakaway Boom E. Boom Section Valves F. Boom Controller G. Chemical Controller (optional) H. Touchdown Wheel (optional) Auto-Height sensor (optional) INTRODUCTION 3PT Sprayer 973PT Page 19...

  • Page 20: Fence Row Nozzles

    Blue lights are added to enhance the visibility the booms at a preset height. of nozzle spray in low-light conditions. They are activated whenever the boom pivots out into field position. Figure 4: Blue light on rectangular boom INTRODUCTION 3PT Sprayer 973PT Page 20...

  • Page 21: Safety

    Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your Fast Ag Solutions dealer. There can be additional safety information contained on This is a Safety Alert Symbol. When you see...

  • Page 22: General Safety

    Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any SAFETY 3PT Sprayer 973PT Page 22...

  • Page 23: Support Raised Equipment

    If there is a failure in the Replace worn or damaged hose assemblies hydraulic system, unsupported or raised immediately with Fast Ag Solutions approved equipment could suddenly lower, causing replacement parts. serious personal injury or death.

  • Page 24: Inspect Li昀琀 Circuit Hoses

    Worn or damaged hose assemblies can fail during use and should be replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. Do not attempt to mount a tire unless you have the proper equipment and experience Store Attachments Safely to perform the job.

  • Page 25: Dispose Of Waste Properly

    Avoid inhaling vapor, aerosol, or dust. Always have soap, water, and a towel available when working with chemicals. If a chemical contacts skin, hands, or face, wash SAFETY 3PT Sprayer 973PT Page 25...

  • Page 26: Handle Chemical Products Safely

    A Material Safety Data Sheet (M/SDS) provides specific details chemical Tow the machine behind a properly equipped products: physical and health hazards, tractor only. safety procedures, and emergency response techniques. SAFETY 3PT Sprayer 973PT Page 26...

  • Page 27: Use Safety Lights And Devices

    The minimum towing tractor weight manner. for the 3PT Sprayer is 7650 lbs. Never tow this implement with a motor vehicle. Tow only with a properly ballasted tractor. SAFETY 3PT Sprayer 973PT Page 27...

  • Page 28: Use A Signal Person

    Keep all bystanders away whenever the machine is moved. CAUTION: Keep away from over- WARNING: Keep away from overhead power lines. Serious injury or death may result. SAFETY 3PT Sprayer 973PT Page 28...

  • Page 29: Prepare For Transport

    Ensure that the lights and reflective markings leaving the roadway. or emblems are clean and visible. Contact IMPORTANT: When transporting the your Fast Ag Solutions dealer for lights and machine on a roadway, ALWAYS USE lighting harnesses. appropriate lamps and devices for...

  • Page 30: Chemical Safety

    It is very important that the operator reads also available to which side shields can be the mixing and dilution instructions on the attached. chemical container before starting. Combine the chemical and water in the proportions SAFETY 3PT Sprayer 973PT Page 30...

  • Page 31: Storage

    3. Spray the rinse thinly over the previously sprayed field. When spraying is finished for the season or when switching chemicals, wash the sprayer thoroughly. PREPARING FOR STORAGE. WARNING: dispose chemicals in the farmyard or in drainage ditches. SAFETY 3PT Sprayer 973PT Page 31...

  • Page 32: Replace Safety Signs

    Replace missing or damaged safety signs. Use this Operator’s Manual for correct safety sign placement. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this Operator's Manual. Wing SAFETY 3PT Sprayer 973PT Page 32...
  • Page 33 SAFETY SAFETY 3PT Sprayer 973PT Page 33...

  • Page 34: Main Frame

    SAFETY Main Frame SAFETY 3PT Sprayer 973PT Page 34...
  • Page 35 SAFETY SAFETY 3PT Sprayer 973PT Page 35...

  • Page 36: Safety Features

    The customer is responsible for understanding and complying with all local, regional, and national requirements regarding roadway transport. SAFETY 3PT Sprayer 973PT Page 36...

  • Page 37: Sign-O昀昀 Form

    SAFETY Sign-Off Form Fast Ag Solutions follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the FAST 3PT Sprayer must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this Manual.

  • Page 38: Specifications

    (132 ft.) Section Count 6 or 10 Nozzles Triple Bodies Standard ACE FMCSC-205F-HYD-304 Hydraulic Pump Controller Power 12 VDC, 15 A Cab Fold Box 12 VDC, 10 A Consult the factory for nozzle spacing options. SPECIFICATIONS 3PT Sprayer 973PT Page 38...

  • Page 39: Preparing The Machine

    2. Check chemical and hydraulic line routings. 3. Check that all nozzles are clean and working properly. After 50 hours of operation: 1. Follow the normal servicing and maintenance schedule in LUBRICATION & MAINTENANCE. PREPARING THE MACHINE 3PT Sprayer 973PT Page 39...

  • Page 40: Pre-Opera琀椀On Checklist

    7. Check chemical application components. Remove and replace any that are worn. 8. Remove all entangled material. 9. Clean the line filter(s) and mesh(es). 10. Replace any plugged nozzles or tubes. 11. Check that all electrical connections are made and tight. 3PT Sprayer 973PT Page 40...

  • Page 41: Controls

    C. Right Boom Tilt Position: This A. Pressure meter spring-loaded-to-neutral-center B. Flowmeter toggle switch controls the right boom C. Section (Boom) Valves tilt function. Move the switch up and hold to raise the tip of the right boom CONTROLS 3PT Sprayer 973PT Page 41...
  • Page 42 Move the switch up and hold to fold the flip wing in and down to fold out. Release the switch, the flip wing will stop and remain at that position. CONTROLS 3PT Sprayer 973PT Page 42...

  • Page 43: Controller Installation

    12-volt battery or power port. Refer to Controller’s Manual. The panel fuse is an AGC-15 amp. IMPORTANT: Do not connect across a 24-volt system. It will damage internal electrical components. Boom Function Control Box CONTROLLER INSTALLATION 3PT Sprayer 973PT Page 43...

  • Page 44: Attaching And Detaching

    Requirements. Change the regulations. choice of the Sprayer model if Various safety lights and devices are required. Do not operate unless available from your Fast Ag Solutions dealer. tractor and implement hydraulics are compatible. 6. Connect Hydraulics ATTACHING and DETACHING...

  • Page 45: Connect Rate Controller Or Nutrient Applicator System Wiring

    Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected in the skin ATTACHING and DETACHING 3PT Sprayer 973PT Page 45...
  • Page 46 Main Fold pressure Return Yellow Product Pump Return Pressure Product Pump Pressure Return Pressure Return Pressure Return Pressure IMPORTANT: Hose colors do not match SCV color Hydraulic System Requirements for system compatibility. ATTACHING and DETACHING 3PT Sprayer 973PT Page 46...

  • Page 47: Transporting

    Wings Fold Switch (E) to their Various safety devices are available from transport position. your Fast Ag Solutions dealer. Keep safety 3. Tilt the main wings up with Tilt items in good condition. Replace missing or Switches (A) and (C).

  • Page 48: Transport Notes And Checks

    Check local governmental regulations. Various safety lights and devices are Figure 7: Boom cylinder valve available from Fast Ag Solutions dealer. Keep safety items in good condition. Replace missing or damaged items. During periods of limited visibility, use pilot vehicles and use extra lights on the machine.

  • Page 49: Cau琀椀On For All Machines

    If wing-fold cylinders are removed or damaged, chain wings together to prevent injury or death caused by accidental falling of wings on you or others. Figure 9: Boom cylinder valve TRANSPORTING 3PT Sprayer 973PT Page 49...
  • Page 50 90° to the frame. Watch for any interference. 8. Flip the outer booms out with the Flip Wings Fold Switch (E) into their fully extended position. 9. Lower the boom to spray height. 10. Boom is in field position. TRANSPORTING 3PT Sprayer 973PT Page 50...

  • Page 51: Hydraulic Flow

    2. Close motor needle valve: loosen jam 4. Move hydraulic lever nut, screw needle valve clockwise “Lower/Retract” position start until seated, and lock jam nut (factory pump. setting.) 3. Shut off toolbar boom and agitation valves if equipped. HYDRAULIC FLOW 3PT Sprayer 973PT Page 51...

  • Page 52: Open Center System (Open)

    “Lower/Retract” position start pump. 5. Screw needle valve clockwise until sprayer (deadhead) pressure within pump’s operating parameters and lock the jam nut. 6. Open the sprayer agitation valve to get desired injection pressure. HYDRAULIC FLOW 3PT Sprayer 973PT Page 52...
  • Page 53 When the tractor’s SCV II is pulled backward, the following functions are enabled: 1. Disengages product pump transporting. Figure 16: SCVI Pulled Backward When the tractor’s SCV I is pulled backward, the following functions are enabled: 1. Disables folding. HYDRAULIC FLOW 3PT Sprayer 973PT Page 53...

  • Page 54: Sprayer Calibration

    Operate the tractor at the same RPM and hydraulic setting as if running in the Figure 19: Nozzles typical for a dry boom field. Start with the chemical circuit pressure SPRAYER CALIBRATION 3PT Sprayer 973PT Page 54...

  • Page 55: Machine Yard Calibra琀椀On

    5 – 10 8.1 – 16 calibrated. A yard run is the simplest method General 6 – 8 9.5 – 13 to determine the total volume delivered. To calibrate in the yard, follow this procedure: SPRAYER CALIBRATION 3PT Sprayer 973PT Page 55...

  • Page 56: Area Coverage

    4. Drive through the measured distance while spraying. 5. Refill the tank to the same mark and measure the volume used. 6. Divide the amount of liquid sprayed by the area covered to determine the application rate. SPRAYER CALIBRATION 3PT Sprayer 973PT Page 56...
  • Page 57 SPRAYER CALIBRATION ������. ( �� ) ������������ �������������� ��������. �������� = �������� �������������� �������� ( ℎ�� ) Table 3: Common conversions SPRAYER CALIBRATION 3PT Sprayer 973PT Page 57...
  • Page 58 SPRAYER CALIBRATION Table 4: Nozzle flow rates SPRAYER CALIBRATION 3PT Sprayer 973PT Page 58...
  • Page 59 SPRAYER CALIBRATION Table 5: Ground speed calibration SPRAYER CALIBRATION 3PT Sprayer 973PT Page 59...

  • Page 60: Adjust Ground Speed

    Using a marker system helps to prevent skips or overlaps. If your field has headlands, be sure to allow sufficient space for turning. ADJUST GROUND SPEED 3PT Sprayer 973PT Page 60...

  • Page 61: Preparing The Liquid System

    IMPORTANT: Do not over tighten the canister and crack its head. 6. Install the screen in the canister and tighten by hand. 7. Open the sump valve if there is liquid in the tank. PREPARING THE LIQUID SYSTEM 3PT Sprayer 973PT Page 61...

  • Page 62: Filling The Tank

    Use water from the rinse tank to clean, rinse wash anything that become contaminated. WARNING: Do not drink the water from the rinse tank. rinse tank water become contaminated with sprayer chemicals or other contaminates. FILLING THE TANK 3PT Sprayer 973PT Page 62...

  • Page 63: Field Operation

    CAUTION: Clear the area of all bystanders, especially children, CAUTION: Review safety instructions before starting or filling the machine annually. with water or chemical product(s). FIELD OPERATION 3PT Sprayer 973PT Page 63...
  • Page 64 RPM and ground speed until the nozzles have covered all the plants. This will ensure a consistent application rate at the ends of the field. FIELD OPERATION 3PT Sprayer 973PT Page 64...

  • Page 65: Lubrication & Maintenance

    Properly dispose of all old containers and the performance requirements as shown in any residual lubricant they may contain. this Manual. The temperature limits and service intervals shown in this Manual apply to both conventional and synthetic lubricants. LUBRICATION & MAINTENANCE 3PT Sprayer 973PT Page 65...

  • Page 66: Lubrica琀椀On And Maintenance Intervals

    8 Grease the parallel linkages (4 links, • hours. 8 places total) Clean the boom feed line 50-mesh • pump filters more depending on options). LUBRICATION & MAINTENANCE 3PT Sprayer 973PT Page 66...

  • Page 67: Each 50 Hours Or Weekly

    Grease the boom fold hinges’ upper • pivot (both sides) As Required Grease breakaway pivot • (4/boom) • Grease the boom fold hinges’ lower pivot (both sides) Grease outer boom hinge • (1/boom) LUBRICATION & MAINTENANCE 3PT Sprayer 973PT Page 67...

  • Page 68: Cleaning

    Figure 23: Pump and boom line feed filter/strainer over tighten and crack the head. 7. Open the ball valves to allow the solution to circulate. 8. Drain all screens before storage to avoid freezing. LUBRICATION & MAINTENANCE 3PT Sprayer 973PT Page 68...

  • Page 69: Rinse Tank

    7. Let the balance sit for a minimum of 8 hours; overnight is best. 8. Run the agitation pump for 10 minutes. 9. Spray solutions out of booms on the appropriate crop. LUBRICATION & MAINTENANCE 3PT Sprayer 973PT Page 69...

  • Page 70: Service

    Remove rings and other jewelry to prevent On towed implements, disconnect its wiring electrical shorts and entanglement in moving harnesses from the tractor before servicing parts. any electrical system components or welding on the machine. SERVICE 3PT Sprayer 973PT Page 70...

  • Page 71: Support The Machine Properly

    Replace worn or damaged hose assemblies A. Piston immediately with Fast Ag Solutions approved B. Rod Guide or Gland replacement parts. SERVICE 3PT Sprayer 973PT...

  • Page 72: Replace Hydraulic Hoses

    Worn or damaged hose assemblies can fail during should replaced immediately. See your Fast Ag Solutions dealer for replacement hoses. CAUTION: If an incorrectly rated hose is used, machine damage, injury, or death could occur. If hoses are to be fabricated, ensure that the...

  • Page 73: Aligning Booms

    4. Turn the position bolt(s) to the required position. 5. Sight along the boom to be sure it is straight (level) at each hinge. 6. Tighten the fasteners. 7. Repeat as necessary. Figure 24: Inner boom Figure 25: Outer boom SERVICE 3PT Sprayer 973PT Page 73...

  • Page 74: Preparing For Storage

    10. Touch paint nicks 8. Follow the Pre-Operation Checklist scratches to prevent rusting. before using. 11. Fold inner and outer wings to the transport configuration. PREPARING FOR STORAGE 3PT Sprayer 973PT Page 74...

  • Page 75: Troubleshooting

    Water. collapsed as required Pump faulty Replace pump The pump is sucking in air Examine the suction hose and Pressure reading fluctuates. through the intake or air has make sure it is firmly secured. TROUBLESHOOTING 3PT Sprayer 973PT Page 75...
  • Page 76 Replace fuse Pull connections apart. Clean Poor connection Controller doesn't control terminals. Reconnect sprayer. No power Connect power wire Refer to Controller Manual Refer to Controller Manual Booms bouncing. Traveling too fast Slow down TROUBLESHOOTING 3PT Sprayer 973PT Page 76...

  • Page 77: Tightening Hardware

    M20 and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. “Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B, F13E or F13H zinc flake coating. TIGHTENING HARDWARE 3PT Sprayer 973PT Page 77...
  • Page 78 7/8 in. and larger fasteners with JDM F13C, F13F or F13J zinc flake coating. “Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B, F13E or F13H zinc flake coating. TIGHTENING HARDWARE 3PT Sprayer 973PT Page 78...

  • Page 79: Face Seal O-Ring To Stud End Installa琀椀On

    A. Stud Straight and Tube Nut G. Tube Nut B. Bulkhead Union and Bulkhead Lock H. Swivel Nut Lock Nut C. 90° Swivel Elbow and Tube Nut D. 90° Adjustable Stud Elbow E. Port Plug F. Stud End TIGHTENING HARDWARE 3PT Sprayer 973PT Page 79...
  • Page 80 The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size. These torques were established using steel plated connectors in aluminum and brass. TIGHTENING HARDWARE 3PT Sprayer 973PT Page 80...
  • Page 81 Fast Ag Solutions 4130 Commerce Boulevard Windom, MN 56101 1-800-772-9279 Toll Free 1-507-427-3861 Voice 1-507-427-3030 Fax https://fastagsolutions.com/ 820071 3PT Sprayer 973PT Page 81...

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