iSP DeLuxe Stitcher T3000 Instructions And Parts Manual

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UXE

TITCHER

ISP

COMPANY INC.

Stitching & Bindery Products

Model T3000 Trimmer

Instructions and parts manual

Table of Contents

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Page 1 TITCHER ® COMPANY INC. Stitching & Bindery Products Model T3000 Trimmer Instructions and parts manual...
Page 2: Table Of Contents
Trimmer CONTENTS Introduction ............3 Specifications ............. 3 Safety ..............4, 5 Installation ............6-8 Setup ..............9 Control Panel ............. 10 Opperation ............11, 12 Maintenance ............13 Adjustments ............14 Fuses Access ............. 15 Preventive Maintenance ........15 Knife Removal &...
Page 3: Introduction
INTRODUCTION ISP Stitching & Bindery Products is proud to introduce another addition to its complete line of equipment for booklet making. Now you have the ability to trim books in-line! This combination offers you reliability and versatility that improves production and reduces downtime.
Page 4: Safety
Trimmer SAFETY SAFETY PRECAUTIONS AND PROCEDURES 1 . Make sure electrical power is turned off 5 . NEVER REACH UNDER THE KNIFE Severe before performing any adjustment or main- lacerations or dismemberment could result. tenance. 6 . NEVER OPERATE THE TRIMMER WITH- 2 .
Page 5 SAFETY GUARDS A. Top Cover B Front Upper Cover E. Right Side Cover C. Infeed Table B o t t o m Cover D. Front Lower Cover (Fig 1) F. Rear Upper Cover H. Left Side Cover G. Rear Lower Cover (Fig 2)
Page 6: Installation
Trimmer INSTALLATION BEFORE UNCRATING: Examine the crate for visible damage. If the crate is damaged, the machine might be damaged. Notify CB145A Nut the carrier who delivered the machine. CB379 Screw RTM1327A Key UNCRATING THE MACHINE: Back Cover of BookletMaker Carefully remove the machine from its container.
Page 7 (Fig 6) (Fig 8) (Fig 7) TRIMMER TO BOOKLETMAKER CONNEC- TIONS: 1. Adjust the height of the trimmer so that the top of the trimmer infeed table is about even with the middle of the BookletMakers top discharge roller (see fig 6). 2.
Page 8 Trimmer (Fig 10) (Fig 11) DISCHARGE CONVEYOR TABLE: Install discharge conveyor table per illustrations (figs 10, 11, & 12). (Fig 12)
Page 9: Setup
SETUP to the desired location. There is a pointer on the side of the back stop assembly that points to a trim length scale installed on the inside wall of the trim- mer. Once located in the desired position tighten the two thumb screws.
Page 10: Control Panel
Trimmer CONTROL PANEL (figs. 16 & 17) (Fig 16) A. Power On/Off: Green rocker switch turns on or F. Paper Jam When Lit: Glows to indicate that there off power to the machine. Pilot light in switch is a paper jam. glows when power is on.
Page 11: Opperation
OPERATION STARTUP: ward. 9. As the knife bar assembly cycles downward the 1. The "BELT DRIVE" rotary switch should be set gate clamp begins to squeeze, flatten, and hold to "1" position. the leading end (or fold) of the work. The front 2.
Page 12 Trimmer DANGER NEVER REACH UNDER THE KNIFE! SEVERE LACERATIONS OR DISMEMBERMENT COULD RESULT! (Fig 18) JAM CLEARING & RESTART: 1. Turn off power to the trimmer. 2. Remove work jam. DO NOT REACH UN- DER THE KNIFE! SEVERE LACERA- TIONS OR DISMEMBERMENT COULD RESULT.
Page 13: Maintenance
MAINTENANCE The instructions on the following pages are for the use of trained personnel only! Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury!
Page 14: Adjustments
Trimmer ADJUSTMENTS (Fig 21) BACK STOP GATE ADJUSTMENT: (Fig 20) The function of the back stop gate is to provide a surface for the work to square up against so that the KNIFE BAR SENSOR ADJUSTMENT: knife will cut the work squarely. The back stop gate must be parallel to the bottom knife.
Page 15: Fuses Access
ISP #RTM1330F for 230Vac machine. B. Control Circuit Fuse: Fuse protects transformer. If this fuse fails, none of the 24VDC components will operate. Replace with 1 amp fuse ISP (Fig 22) #RTM1302F for 115Vac machine or 0.5 amp fuse ISP #RTM1329F for 230Vac machine.
Page 16: Knife Removal & Installation
Trimmer KNIFE REMOVAL & INSTALLATION (Fig 24) (Fig 23) UPPER KNIFE REMOVAL & INSTALLATION: CAUTION: Changing knives can be very dan- gerous unless safety precautions are observed and extreme care is taken when handling knives Keep handling of unprotected knives to an absolute minimum.
Page 17 Stitching & Bindery Products D i v i s i o n S a m u e l S t r a p p i n g S y s t e m s (Fig 26) through and securely tie the wire ends to make a strong secure handle that will be used to lift that end of the knife when the right screw is removed (fig 26).
Page 18 Trimmer WARNING TURNING THE CLUTCH PULLEY COUNTER CLOCKWISE AND/OR THE KNIFE PULL DOWN DRIVE SHAFT IN REVERSE WILL DAMAGE THE CLUTCH. 2. If installing a new or different lower knife, the set screws which push the lower knife forward against the upper knife, must be turned out so that the lower knife will not be in the way of the upper knife cycling down.
Page 19: Clearing A Trimming Jam
Lower Knife Adjustment Screws (Fig 30) If the maximum capacity of the trimmer is exceeded knife bar through one cycle to check that the (50 sheets of 20# stock or 0.20" work thickness) upper knife blade passes the lower knife smoothly the trimming knife will stall near the bottom of the without obstruction.
Page 20: Knife Care Tips
Trimmer KNIFE CARE TIPS To prevent corrosion, knives are coated with light CAUTION: KNIFE SAFETY! Knives are oil. It should be REMOVED WITH CARE. DANGEROUS!!! They are heavy and very sharp, even after use. Keep the edge away While removing or installing a knife, be careful not to from your body and keep the area clear of allow the cutting edge to bump against the machine other people when handling knives.
Page 21: Notes
NOTES:...
Page 22: Troubleshooting
Trimmer TROUBLESHOOTING PROBLEM: SOLUTION: 1. The trimmer will not turn on. 1. Plug unit into appropriate power supply. 2. Depress the "Power On/Off" switch. 3. If there is no green light: a. Check for proper line voltage. (115V or 220V) b.
Page 23 1. Gate photosensor is being activated by an internal shaft, 6. Jam detection shuts down machine when while in the shortest trimming position. Verify by removing paper crosses over infeed photosensor. the back cover of the trimmer, and observe that L7 on the circuit board is off.
Page 24 Trimmer Circuit Board: Light Layout L18 L17 L16 L14 L13 L9 L7 L6 L5 L4 L3 L2 (RTM1172A-Layout1) INPUTS L1-L9 (Yellow) OUTPUTS L10-L20 (Red) LIGHT APPLICATION LIGHT APPLICATION Trim/No Trim Switch Motor Power Relay Knife Change Switch Jam Light Knife Proximity Sensor Belt Drive Selector Switch Belt Drive Selector Switch Discharge Clutch...
Page 25 Circuit Board: Normal Operation Light Sequences ILLUMINATED LIGHTS SIDE NOTE PROCESS PERFORMED L3, L6, L7, Have the belt drive position switch (fig. 19) in the zero 1) Power Switch (on) L13, L18 position, and also have the trimming switch on, this will produce the desired light configuration.
Page 26: Exploded Drawings & Parts Lists
Trimmer RTM1042F Wrap Spring Clutc1 (RTM1286A Scene 2) Index Part Part Name Number Index Part Part Name Number RBM1826A Index Collar Assembly D25524F l l o RTM1264A Pulley Assembly D23940F l l o RTM1261F Index Shaft RTM1286F Clutch Mount Bracket RTM1042F Wrap Spring Clutch Assembly RBM1778F...
Page 27 (RTM1089A Scene 2) Index Part Part Name Number Index Part Part Name Number RTM1181F Bearing, "D" Flange RTM1242A Support Assembly RTM1082F Shaft, Upper Drive CG26B Screw, 10-32 x 1.00 Button Hd 1 RTM1241F Pulley, Round Belt CB278 Nut, 10-32 Hex. RTM1078F Table, Lower Conveyor CB56G2...
Page 28 Trimmer (RTM1000A Scene 2) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RTM1111F Plate, Base RTM1006F Bar, Lower Knife Adjustment RTM1062F Tie Bar CB154A Screw, 10-24 x .625 Soc. Hd. RTM1284F Screw, .250-20 x 1.00 Fl. Hd. RTM1293F Screw, 10-24 x .625 Set, Fl.
Page 29 (RTM1000B Scene 5) Index Part Part Name Number Index Part Part Name Number Number Required Number Number Required Number RTM1012F Shaft, Pull Down Drive RTM1138F Pulley, Flat, ø.500 Bore RTM1269A Support, Knife Shaft RTM1253F Shaft RTM1351F Roller Chain RTM1088F Belt, Endless Table RTM1287F Locking Collar RTM1050F...
Page 30 Trimmer Nut Included with item 3 (RTM1000C Scene 1) Index Part Part Name Number Index Part Part Name Number Number Number Required Number Number Required RTM1010F Block, Rotator RTM1002A Knife Bar Assembly RTM1009A Bar, Pull Down RTM1020F Shaft, Backgage RTM1008F Roller, Stud CB493 Nut, .250-20 Hex.
Page 31 Optional Gate for use with 9.45" loop stitch centers (RTM1238F-A layout2) (RTM1000C Scene 3) Index Part Part Name Number Index Part Part Name Number RTM1022F Carriage, Backgage CB806 Washer, ø.250 I.D. Flat RTM1230F Rail RTM1251F E-Ring, Retaining, ø.250 Shaft 2 RTM1014F Rod, Clamp CB56G2...
Page 32 Trimmer 12, 13, 14 16, 17, 18, 19 12, 13, 14 16, 17, 12, 13, 14 18, 19 12, 13, 14 8, 9, 10, 11 8, 9, 10, 15 (RTM1000B Scene 3) Index Part Part Name Number Index Part Part Name Number Number Number Required...
Page 33 17, 18, 19, 20 12, 13, 14 17, 18, 19, 20 12, 13, 14 12, 13, 14 17, 18, 19, 20 (RTM1000B Scene 6)
Page 34 Trimmer (RTM1000C Scene 6) Index Part Part Name Number Index Part Part Name Number RTM1003F Upper Knife RTM1004F Lower Knife CB371B Washer, ø.437 Lock CB1262 Washer, No. 10 Flat RTM1309F Screw, 5/16-24x1.00 Hex Hd. CB651A Screw, 10-24 x .75 Soc. Hd.
Page 35 (RTM1000D Scene 3) Index Part Part Name Number Index Part Part Name Number RTM1118F Cover, Upper Front RTM1077F Cover, Lower Infeed RTM1117F Cover, Lower Front CG26A Screw, .10-32x.500 Button Hd. 6 RTM1105F Cover, Upper Rear CG26F Screw, .250-20x.500 Button Hd. 22 RTM1103F Cover, Lower Rear RTM1312F...
Page 36 WIRING HARNESS AND COMPONENT CONNECTIONS Trimmer 25, 26 14, 15, 16 4, 5, 28 2, 3, 4, 5 8, 9, 10 (RTM1114A)
Page 37 Index Part Part Name Number Index Part Part Name Number RTM1114F Power Panel RTM1169F On/Off Rocker Switch (115Vac) 1 RTM1171F Stand Off RTM1331F On/Off Rocker Switch (230Vac) 1 RTM1176F Screw 6-32 x .25 (stand off) RBM1491F Emergency Stop CK50 Lockwasher, No. 6 RBM1492F Contact Block CB720...
Page 38 Trimmer 5, 6, 7 Index Part Part Name Number Index Part Part Name Number e r i e r i RBM1668F Bracket, Power Cord RTM1308F Grommet RBM1323G Screw, 8-32 x .500 Pan Hd. RTM1097F Hinge, Hood RBM1495F Inlet, Power CB837C Retaining Ring, ø.250 Shaft CB808 Screw, 5-40 x .375 Flat Hd.
Page 39 18, 19, 20, 21 13, 14, 15 23, 24, 25 13, 14, 15...
Page 40 Trimmer Index Part Part Name Number Number Number Required RTM1220F Quencharc...
Page 41: Motor Wiring
MOTOR WIRING (RTM1161F)
Page 42: Wiring Diagram
Trimmer WIRING DIAGRAM (SK891A)
Page 43: Electrical Schematic
ELECTRICAL SCHEMATIC (SK891)
Page 44 WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER. TITCHER ® COMPANY INC. Stitching & Bindery Products 6635 West Irving Park Road, Chicago, Illinois 60634-2410 Phone: 773-777-6500 800-634-0810 Fax: 773-777-0156 800-417-9251 E-mail: info@deluxestitcher.com...