AODES WORKCROSS 2024 Owner's Manual
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AODES WORKCROSS 2024 Owner's Manual

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M. Libel
May 4, 2025

Where is the fuse block for the horn located?

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Summary of Contents for AODES WORKCROSS 2024

  • Page 2 WARNING Read this guide thoroughly. It contains important safety  information. Minimum age: Operator: 16 or older with a valid driver's license. Keep this Operator's Guide in the vehicle. Adult supervision is always required. Anyone under the age of 16 may NOT operate this side-by-side ...
  • Page 3 Dear Valued Customer： Congratulations and thank you for choosing to become a part of our family with the purchase of your new side-by-side vehicle. We have designed this vehicle with you, the customer, in mind, providing you with great power stability, and functionality with your side-by-side vehicle.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS OPERATION WARNINGS...................6 DRIVING THE VEHICLE...................23 Pre-Drive Inspection Check List .................24 Driving Gear......................26 Carrying Load......................27 Vehicle Settings When Carrying Load..............27 Loading the Cargo Box..................28 Operating While Carrying a Load.................28 Tilting the Cargo Box....................29 Hauling a Load......................30 Pulling a Trailer (if Equipped with Hitch).............
  • Page 5 DESCRIPTION AND VEHICLE IDENTIFICATION..........45 PRIMARY CONTROLS..................... 46 1)Steering Wheel ....................46 2)Accelerator Pedal ....................47 3)Brake Pedal ......................47 4)Shift Lever ......................47 SECONDARY CONTROLS ..................49 1) Ignition Switch and Keys Ignition Switch............49 2) OFF/Low/High Beam Headlight switch............50 3)Driving light switch....................50 4)Horn switch......................
  • Page 6 Cargo Box........................60 BREAK-IN PERIOD....................60 BASIC PROCEDURES..................... 61 MAINTENANCE PROCEDURES................63 Engine Coolant......................63 Spring Preload Adjustment................... 65 Muffler Spark Arrester Cleaning and Inspection..........66 Engine Air Filter...................... 67 CVT Air Filter......................69 Engine Oil........................ 70 Spark Plugs......................72 CVT Cover....................... 73 Lights........................

  • Page 7: Operation Warnings

    OPERATION WARNINGS NOTE: The following illustration is a general description. Your model may be different. POTENTIAL HAZARD side-by-side vehicle Operating the without proper guidance will increase the risk of accidents. WHAT CAN HAPPEN If the operator does not know how to operate the vehicle correctly in different situations and under different circumstances, the risk of accidents will increase greatly.
  • Page 8 POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEM A lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommendation, he may not have may be involved in a serious accident.
  • Page 9 POTENTIAL HAZARD Did not follow the vehicle operating advice. WHAT CAN HAPPEM Always refuel with the engine stopped, and outdoors or in a well-ventilated place. Do not smoke or open flames or sparks in or near the refueling place or store gasoline.
  • Page 10 POTENTIAL HAZARD Use vehicles in enclosed environments. WHAT CAN HAPPEM It is possible to have poisoning, which can be dangerous to your safety. HOW TO AVOID THE HAZARD Always use to drive the vehicle in open areas.
  • Page 11 POTENTIAL HAZARD Transporting flammable or dangerous material can leas to explosions. WHAT CAN HAPPEM This can serious injury or death. HOW TO AVOID THE HAZARD Never transport flammable or dangerous material.
  • Page 12 POTENTIAL HAZARD Using this vehicle with drugs or alcohol. WHAT CAN HAPPEM Could seriously affect your judgment. Could cause you to react more slowly. Could affect your to balance and perception. Could result in an accident or death. HOW TO AVOID THE HAZARD Never use this vehicle with drugs or alcohol.
  • Page 13 POTENTIAL HAZARD Operating this vehicle at excessive speeds. WHAT CAN HAPPEM Increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain visibility and operating conditions, and your experience.
  • Page 14 POTENTIAL HAZARD Operating this vehicle on paved surfaces. WHATCANHAPPEN The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handing and control of this vehicle. and may cause the vehicle to go out of control. HOWTO AVOID THEHAZARD Never operate this vehicle on any paved surfaces.
  • Page 15 POTENTIALHAZARD Operating this vehicle on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOWTO AVOID THEHAZARD Never operate this vehicle on any public street, road or highway even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways.
  • Page 16 POTENTIALHAZARD Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHATCANHAPPEN Increases the possibility of an accident or equipment damage. HOWTO AVOID THE HAZARD Always inspect your vehicle prior to every time you use it to make sure the vehicle is in safe operating condition.
  • Page 17 POTENTIALHAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain. WHATCAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. HOWTO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 18 POTENTIALHAZARD Operating on excessively steep hills. WHATCAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOWTO AVOID THEHAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 19 POTENTIALHAZARD Climbing hills improperly. WHATCAN HAPPEN Could cause loss of control or cause vehicle to overturn. HOWTO AVOID THEHAZARD Always follow proper procedures for climbing hills as described further in this Operator's Guide. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 20 POTENTIALHAZARD Going down a hill improperly. WHAT CANHAPPEN Could cause loss of control or cause vehicle to overturn. HOWTO AVOID THEHAZARD Always follow proper procedures for going down hills as described further in this Operator's Guide. NOTE: A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill.
  • Page 21 POTENTIALHAZARD Improperly operating over obstacles. WHATCAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOWTO AVOIDTHEHAZARD Before operating in a new area, check for obstacles. Never attempt to drive over large obstacles, such as large rocks or fallen trees.
  • Page 22 POTENTIALHAZARD Operating this vehicle through deep or fast flowing water. WHATCANHAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOWTO AVOIDTHEHAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.
  • Page 23 POTENTIALHAZARD Improperly operating in reverse. WHATCANHAPPEN You could hit an obstacle or person behind the vehicle, resulting in serious injury HOWTO AVOID THEHAZARD When you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe to proceed, go slowly. POTENTIALHAZARD Driving on frozen waterways.

  • Page 24: Driving The Vehicle

    DRIVING THE VEHICLE To fully appreciate the fun and excitement of driving, you must have a wealth of experience. But some people may be novices, so you must have a sufficient understanding of side-by-side vehicle performance before driving, which is very important to you.

  • Page 25: Pre-Drive Inspection Check List

    Before using this vehicle, the operator should always perform the following pre-drive inspection check list. Pre-Drive Inspection Check List What to Do Before Starting the Engine (Key OFF) ITEMS INSPECTION TO PERFORM √ BEINSPECTED Engine oil Check engine oil level. Coolant Check coolant level Brake fluid...
  • Page 26 What to Do Before Starting the Engine (Key OFF) ITEMS INSPECTION TO PERFORM √ BEINSPECTED Check operation of indicator lamps in multifunction Multifunction gauge gauge (during first few seconds of key ON). Check for messages on multifunction gauge. Check operation and cleanliness of headlights and taillight.

  • Page 27: Driving Gear

    Driving Gear Actual weather conditions should help you decide how to dress. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insulation. It is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants.

  • Page 28: Carrying Load

    Carrying Loads Any load carried on the vehicle will affect the handling, stability and braking distance of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Refer to MAXIMUM LOADS table below. Always make sure the load is secured, properly distributed and cannot interfere with your proper control Always be aware that the "load"...

  • Page 29: Loading The Cargo Box

    When puling another vehicle, be sure that someone is controlling the pulled vehicle. They must brake and steer to prevent the vehicle from going out of control. Reduce your speed when hauling a load and turn gradually. Avoid hills and rough terrain, Never attempt steep hills.

  • Page 30: Tilting The Cargo Box

    Tilting the Cargo Box The cargo box can be tilted to ease unloading. Use release handles on either side of cargo box. 1. Release handles NOTE: Always turn off engine when tilting the cargo box. –Always ensure no one is standing behind the cargo box before you actuate the release handle.

  • Page 31: Hauling A Load

    – Keep yourself and others clear of the cargo box and vehicle frame junction when lowering cargo box. – Ensure to properly latch the cargo box and the tailgate before driving. – Make sure you do not leave objects between lifted cargo box and vehicle frame to ensure proper latching of the cargo box when lowered.

  • Page 32: Pulling A Trailer (If Equipped With Hitch)

    Pulling a Trailer (if Equipped with Hitch) NOICE: AODES approved rear hitch must be properly in staled on the vehicle for hauling trailers. Driving this vehicle with a trailer substantially increases the risk of toppling, especially on inclined slopes.

  • Page 33: Maximum Hauling Capacity

    Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo. A variety of accessories are available from your authorized AODES dealer. However, always respect the load and capacities of the vehicle. Overloading of the vehicle can over stress the components and cause failure.

  • Page 34: Off-Road Operation

    Respect farm lands. Always obtain the permission of the landowner before driving on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again behind you. Finally do not pollute streams, lakes or rivers and do not modify the engine or exhaust system, or remove any of its components.

  • Page 35: Downhill Driving

    We recommend sitting on your side-by-side vehicle when operating in reverse. Avoid standing up. Your weight could shift forward against throttle lever, causing an unexpected acceleration. Downhill Driving This vehicle can climb slopes that are steeper than it can safely descend.
  • Page 36 vehicle. Again, the best advice is to safely reduce speed. anticipation of a maneuver so to give yourself time and distance to regain total vehicle control before it spins out of your control. As you drive your side-by-side vehicle over a loose snow covered surface, snow dust will be picked up in the wake turbulence of the moving vehicle and transported to contact and accumulate or melt on some exposed components including rotating parts like brake discs.

  • Page 37: Driving Techniques

    Driving Techniques Driving your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that mishaps and injury usually result from high speed turns. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down. This vehicle is not designed for jumping, nor can it fully absorb the high impact energy generated during man oeuvres such as jumping which, can be passed on to you, the operator.
  • Page 38 Mud or marsh lands may be encountered near water. Be prepared for sudden 'holes" or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc. partially covered by vegetation. If your route crosses frozen waterways, make sure the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load.

  • Page 39: Downhill

    Downhill Keep your body weight rearwards. Stay seated. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. Decelerating while negotiating a slippery downhill slope could "toboggan" the vehicle. Maintain steady speed and/or accelerate slightly to regain control. Try avoid steep inclines.

  • Page 40: Uphill

    Uphill Before trying to climb a hill, keep these things in mind. Hill Climbing should only be attempted by experienced operators. Start on shallow slopes. Always drive straight uphill and keep your body weight forward towards the top of the hill. Keep your feet on the footrests, shift your side-by-side vehicle into a lower gear and accelerate before you start to climb.

  • Page 41: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS This vehicle comes with hang tags and labels containing important safety information. Any person who drives this vehicle should read and understand this information be fore driving. Engine and Vehicle Identification Number Location TYPICAL 1. EIN (Engine Identification Number on left side/under of the crankcase) 2.

  • Page 42: Vehicle Safety Labels

    Vehicle Safety Labels Read and understand all safety labels on the vehicle. These labels are attached to your vehicle to ensure the safety of operators or bystanders. The safety label on the vehicle should be regarded as a permanent part of the vehicle. If it is lost or damaged, please contact...
  • Page 43 Label 1 Label 2 Label 3 Label 4 Label 5-1(single row) Label 5-2(double row)
  • Page 44 Label 6 Label 7 Label 8-1(single row) Label 8-2(double row)
  • Page 45 Label 9 Label 10 Label 11 Label 12...

  • Page 46: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION It is important to know the location and operation of all controls, and to develop and practice smooth and coordinated use of them. NOTE: Some controls/instruments/equipment are optional. 1.Console 2.Headlights 3.Fuel Cap 4.Tailgate 5.Taillights 6.Receiver Hitch 7.Wheel/Tire 8.Cargo Box 9.Cargo Box Release Lever...

  • Page 47: Primary Controls

    PRIMARY CONTROLS It is important to know the location and operation of all controls, and to develop and practice smooth and coordinated use of them. NOTE: Some vehicle safety labels are not shown on illustrations. For information on vehicle safety labels, refer to VEHICLE SAFETY LABELS subsection.

  • Page 48: Accelerator Pedal

    position (idle) when not pressed. Grip the steering wheel with both hands, without having thumbs rolled NOTE: The accelerator pedal should around the steering wheel. never be disassembled. NOTE: Under rough trail conditions (3) Brake Pedal or when crossing an obstacle, the The brake pedal is located on the left steering wheel could suddenly jerk side of the accelerator pedal.
  • Page 49 NOTE: Use the low speed range to pull a trailer, carry heavy cargo, go over obstacles or drive uphill and downhill. High Gear This position selects the high speed range of the gearbox. It is the normal driving speed range. It allows the vehicle to reach its maximum speed.

  • Page 50: Secondary Controls

    SECONDARY CONTROLS NOTE: The functions of the vehicle you purchased may be slightly different from the functions shown in the pictures in this manual, please refer to the actual functions of the vehicle you purchased. TYPICAL - SECONDARY CONTROLS (1) Ignition Switch and Keys The ignition switch is a three-position, Ignition Switch key-operated switch.

  • Page 51: Off/Low/High Beam Headlight Switch

    1. Horn switch 2. Blinker switch 1. OFF/Low/High Beam Headlight Switch 3. Winch switch 2. Driving light switch (4)Horn switch (2) OFF/Low/High Beam The main function of the horn is to Headlight switch emit sound to warn vehicles and The OFF/low/high beam headlight pedestrians to pay attention to safety switch is located on the upper and increase driving safety.

  • Page 52: Auxiliary Dc Jack

    1. Auxiliary DC jack being used, cover it with the cap. 2. Hazard warning light button CAUTION: 3. Dome light ● Do not use accessories requiring 4. windshield wiper and washer more than the above maximum 5. Cargo box lighting capacity.

  • Page 53: Cargo Box Lighting

    (11)Cargo box lighting (13) Rotate the fan control At night, when the cargo box lighting To operate the cab heater, rotate the is turned on, you can better observe fan control 1 to the desired fan the situation inside the cargo box. speed setting.
  • Page 54 Check engine oil level. Refill if necessary. If the oil level is good, see After turning the ignition switch on, an authorized AODES USA Pick Up the light shall be on, and the light UTV dealer. Do not use the vehicle should immediately turn off after until repaired.

  • Page 55: Rear Differential Switch&2Wd/4Wd Switch

    If stopped to engage or disengage engine overheats, stop engine. See the differential switch. Mechanical an authorized AODES USA Pick Up damage may occur if switch is UTV dealer. Do not use the vehicle engaged...

  • Page 56: Fuel

    NOTICE：The vehicle must be ●Deterioration of rubber or plastic stopped to engage or disengage parts. 2WD/4WD switch. Mechanical ●Corrosion of metal parts. damage may occur if switch is ●Damage to internal engine parts. engaged disengaged while -Inspect frequently for the presence driving.

  • Page 57: Fueling Procedure

    Fueling Procedure prevent fuel flow back. Be careful not to spill fuel. Fuel is flammable and explosive 6.Stop fuelling when the fuel reaches under certain condition. the bottom of filler neck. Do not Never use an open flame to check overfill.

  • Page 58: Tires

    Tires driving conditions. The following are minimums: POTENTIAL HAZARD NOTE: Although tires Operating this vehicle with improper specifically designed for off-road use, tires or with uneven tire pressure. a flat may still occur. Therefore, it is WHAT CAN HAPPEN recommended to carry a tire pump Use of improper tires on this vehicle, and a repair kit.

  • Page 59: Seats

    Tire wear limit When the tire groove decreases to 6 mm (0.24 in) due to wear, replace the tire. 1. Buckle 2. Latch plate 3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up a.
  • Page 60 Not wearing the seat belt. Wearing the seat belt improperly. There is increased risk of being killed or seriously injured in an accident. Always wear your seat belt when driving in the vehicle. Be sure the seat belt is close-fitting 1.

  • Page 61: Cargo Box

    Cargo Box NOTICE :Never lift vehicle using The vehicle is equipped with a an anchoring hooks. BREAK-IN PERIOD inclinable cargo box. The cargo box Operation During Break-In may be used for various types of cargo. A break-in period of 10 operating hours or 300 km (200 mi) is required To reduce the risk of loss of for the vehicle.

  • Page 62: Basic Procedures

    10 seconds. Release throttle and completely stop - Check if fuel is empty. the vehicle. -See an authorized AODES USA Set shift lever in PARK position. Pick Up UTV dealer. Apply the parking brake.
  • Page 63 2.Check coolant level and refill if components. Metallic parts possible lubrication is highly recommended. 3.See an authorized AODES USA This must be performed at the end of Pick Up UTV dealer as soon as each operating day. possible. When vehicle is operated in muddy...

  • Page 64: Maintenance Procedures

    MAINTENANCE PROCEDURES This section includes instructions for basic maintenance procedures. Turn off the engine and follow these maintenance procedures when performing maintenance. follow proper 1.Windshield washer bottle cap maintenance procedures you can be Fill windshield washer bottle. injured by hot parts, moving parts, Engine Coolant electricity, chemicals...
  • Page 65 Suspension Adjustment 1. Remove the radiator cap by Guidelines applying. pressure and turning it counterclockwise. Your vehicle handling and comfort Then drain the antifreeze from the depend upon suspension engine. adjustments. Complete the radiator filling. Check the level in the coolant Suspension adjustment could affect reservoir and refill if necessary vehicle handling.

  • Page 66: Spring Preload Adjustment

    Spring Preload Adjustment Airbag shock absorption Compression damping controls how The left and right shock adjustment the shock absorber reacts when on front or rear suspension must driving. always same POSITION SETTING RESULT position. Never adjust one only. BIG BUMPS never adjustment can cause poor Softer handling and loss of stability which...

  • Page 67: Muffler Spark Arrester Cleaning And Inspection

    Muffler Spark Arrester Cleaning and Inspection CAUTION: Let exhaust system cool down before proceeding with leaning and inspection. 1.Increases damping(stiffer) 2.Decreases damping (softer) Turn adjuster clockwise to increase shock damping action (stiffer). Turn adjuster counterclockwise to decrease shock damping action (softer).

  • Page 68: Engine Air Filter

    Engine Air Filter Replacement Remove carbon deposits from the Guideline spark arrester using a brush. NOTICE: Use a soft brush and be Engine Air filter inspection and careful to avoid damaging spark replacement frequency should be arrester mesh. adjusted according driving CAUTION: Wear eye protection and conditions as it is critical to ensure...
  • Page 69 Engine Air Filter Removal Replace filter if there is any damages. Open cargo box. Eliminate any source of air leaks Unlatch air filter cover and remove before installing a new filter. air filter. Clean engine air filter by tapping out heavy dust from paper element, this will allow dirt and dust to get out of the paper filter.

  • Page 70: Cvt Air Filter

    Engine Air Filter Installation CVT Air Filter Removal Insert the filter carefully. Seat the 1. Tilt cargo box. filter by hand, making certain it is 2. Pull CVT air filter out. inserted completely into the air cleaner housing. Apply pressure by hand at the outer rim of the filter, not the flexible center.

  • Page 71: Engine Oil

    Engine Oil completely. Engine Oil l Level 3.Remove and check oil level. It NOTE: Check level frequently and should be near or equal to the upper refill if necessary. mark. overfill. Operating engine/gearbox with an improper level severely damage engine/gearbox. Wipe spillage.
  • Page 72 Oil Change and Oil Filter Replacement Oil and oil filter are to be replaced at the same time. Oil change should be done with a warm engine. The engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the filter cover if the engine is hot.

  • Page 73: Spark Plugs

    Refer SPECIFICATIONS capacity. Start engine and let it idle for a few minutes. Ensure oil filter area and oil drain plug areas are not leaking. Stop engine. Wait a while to allow oil to flow down to the crankcase then check oil level. Refill as 1.

  • Page 74: Cvt Cover

    removal. CVT Cover NOTE: Do not use and impact tool to NOTE: For a better understanding, remove CVT cover screws. Remove the CVT cover and its some illustrations are taken with gasket. engine out of vehicle. To perform the following instructions, necessary to remove engine.
  • Page 75 vehicle at night or in low light NOTE: Adjust headlights evenly. HEADLIGHT BEAM conditions until the headlight is ADJUSTMENT replaced. Always make sure lights adjusted properly best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will To adjust the headlight beam, do the shorten the life of the lamp.
  • Page 76 locate the three adjustment screws at the back of each headlight (one on top, two on the bottom). 7. Rotate the adjustment screw to adjust the headlight as needed. BRAKE LIGHTS When the brake pedal is depressed, the brake light comes on. Check the brake light before each drive.

  • Page 77: Maintenance Chart

    MAINTENANCE CHART In order to maintain the best performance and economical performance of vehicles, suggestions on intervals for necessary regular maintenance are listed. Following maintenance is calculated in km, mile and hours. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 78 INTIAL EVERY Whichever month Comes first ITEM ROUTINE 1,200 2,400 2,400 4,800 (mi) (200) (750) (1,500) (1,500) (3,000) hours ● Check valve clearance. Valves* ● Adjust if necessary. ● Check coolant leakage. Cooling ● Repair if necessary. system ● Replace coolant every 24 months. ●...
  • Page 79 ●Correct if necessary. Battery ●Check and clean end connection Light and ●Operation turn signal The maintenance is very important, if you are not familiar with safe service practices and adjustment procedures, see your authorized AODES USA Pick Up UTV dealer.

  • Page 80: Troubleshooting

    Check main fuse condition. Check charging system fuse. Check connections and 3. Weak battery or terminals condition. Have the battery checked. Contact an authorized AODES USA Pick Up UTV loose connections. dealer. SYMPTOM: Engine turns over but fails to start POSSIBLE CAUSES WHAT TO DO 1.
  • Page 81 Check ENGINE OVERHEAT in SPECIAL 4. Engine is overheating. PROCEDURES. If overheating persists, contact an authorized AODES USA Pick Up UTV dealer. Check air filter and clean if necessary. 5. Air filter/box plugged or Check deposits in air box drain.
  • Page 82 3. Water in the CVT Contact an authorized AODES USA Pick Up housing. UTV dealer. SYMPTOM: Engine backfire POSSIBLE CAUSES WHAT TO DO 1. Exhaust system Contact an authorized AODES USA Pick Up leakage. UTV dealer. 2. Ignition timing is...

  • Page 83: Maintenance Schedule

    MAINTENANCE SCHEDULE Maintenance is very important to keep your vehicle in safe operating condition. The vehicle should be serviced as per the maintenance schedule. Proper maintenance is the owner’s responsibility. A warranty claim may be denied if, among other things, the owner or operator caused the problem through improper maintenance or use.
  • Page 84 Air Filter Maintenance Guideline Air filter maintenance should be adjusted according to riding conditions. Air filter maintenance must be increased in frequency when riding on snow, dry sand, dirt, gravel or similar conditions which have a high dust or particle dispersion.
  • Page 85 condensate out of the oil. If daily usage (work or leisure driving cycle) is similar to those mentioned below, Strongly recommends changing the oil at least once a month. Parameters of an increase in service and maintenance schedule: – Engine not reaching the proper operating temperature during normal daily usage –...
  • Page 86 components related to the vents. – Clean front and rear shock absorbers to prevent seal from damage by dust or dirt. – Clean drive shaft bellows and the propeller shaft yokes or boots. Maintenance Schedule Make sure to perform proper maintenance at recommended intervals as indicated in the tables.
  • Page 87 Regular Maintenance Overview Calendar Years Vehicle Hours Odometer Regular Duty 3000 km (2000 mi) 6000 km (4000 mi) A and B 9000 km (6000 mi) Severe Duty and Mud/Water Maintenance Overview Severe Duty and Calendar Years Vehicle Hours Odometer Deep Mud / Water 1500 km (1000 mi) 3000 km (2000 mi)
  • Page 88 REGULAR DUTY A = Adjust Every year Every 2 year C = Clean I= Inspect 200 hours 400 hours L= Lubricate R= Replace 3000 km 6000 km T= Torque (2000 mi) (4000 mi) Air and Fuel Delivery Engine air filter Fuel tank vent filter Canister vent pre-filter (CARB and EVAP models)
  • Page 89 Engine and Cooling Engine oil and filter Valve clearance (V-twin engines) (Mono cyl.engines) Coolant level and concentration Coolant Every 5 years or 12 000 km (8000 mi) Spark plugs Exhaust and Emissions Exhaust components (gaskets, pipes and muffler) and function* Debris around exhaust pipe and muffler area Spark arrester...
  • Page 90 REGULAR DUTY A = Adjust C = Clean Every year Every 2 year I= Inspect or 200 hours or 400 hours L= Lubricate or 3000 km or 6000 km R= Replace (2000 mi) (4000 mi) T= Torque Air conditioning compressor belt Brake Brake components and function* Brake fluid...
  • Page 91 SEVERE DUTY A = Adjust Every 6 Every year C = Clean Every 2 year months or 200 I= Inspect or 400 hours or 100 hours hours L= Lubricate or 6000 km or 1500 km or 3000 km R= Replace (4000 mi) (1000 mi) (2000 mi)
  • Page 92 Engine and Cooling Engine oil and filter Valve clearance (V-twin (Mono ngines) cyl.engines) Coolant level and concentration Coolant Every 5 years or 12 000 km (8000 mi) Spark plugs Exhaust and Emissions Exhaust components (gaskets, pipes and muffler) and function* Debris around exhaust pipe muffler area Spark arrester...
  • Page 93 SEVERE DUTY A = Adjust Every 6 Every year Every 2 year C = Clean months or 200 I= Inspect hours 400 hours L= Lubricate 100 hours or 3000 km or 6000 km R= Replace or 1500 km (2000 mi) (4000 mi) T= Torque (1000 mi)
  • Page 94 Continuously Variable Transmission (CVT) CVT components and I,C,L function* Electrical Various controls, switches, lights, module updates, fault codes, battery condition* Vehicle speed sensor (VSS) Steering Steering components and function* Suspension Suspension components and function* *For an extensive list of maintenance actions to be performed, refer to your local dealership.
  • Page 95 DEEP MUD/ WATER A = Adjust Every year Every 6 months Every 2 year C = Clean or 200 I= Inspect hours 100 hours 400 hours L= Lubricate or 3000 or 1500 km or 6000 km R= Replace (1000 mi) (4000 mi) T= Torque (2000 mi)
  • Page 96 Coolant level and concentration Coolant Every 5 years or 12 000 km (8000 mi) Spark plugs Exhaust and Emissions Exhaust components (gaskets, pipes and muffler) and function* Debris around exhaust pipe and muffler area Spark arrester HVAC Air filters...
  • Page 97 DEEP MUD/ WATER A = Adjust Every 2 C = Clean Every 6 year Every year I= Inspect months or 200 L= Lubricate hours R= Replace 100 hours hours or 3000 T= Torque or 1500 or 6000 (2000 mi) (1000 mi) (4000 HVAC components and function*...
  • Page 98 CVT components and I,C,L function* Electrical Various controls, switches, lights, module updates, fault codes, battery condition* Vehicle speed sensor (VSS) Steering Steering components and function* Suspension Suspension components and function* *For an extensive list of maintenance actions to be performed, refer to your local dealership.

  • Page 99: Fault Codes

    FAULT CODES A fault code is an indication that a glitch or malfunction is detected by the self-diagnostic system. Read fault code: Remove the upper cover of engine hood and look for the harness connector of fault diagnosis tester beside the ECU. Unplug the protector, connect the fault diagnosis tester by special data cable.
  • Page 100 P0352 Cylinder 2 Ignition Coil Malfunction P0505 Idle Speed Control Error P0562 System Voltage Low P0563 System Voltage High P0650 MIL Circuit Malfunction P1693 Tachometer Circuit Low Voltage P1694 Tachometer Circuit High Voltage P0137 O2S 2 Circuit Low Voltage P0138 O2S 2 Circuit High Voltage P0038 O2S Heater 2 Circuit High Voltage...

  • Page 101: Specifications

    SPECIFICATIONS Item Parameter Dimensions Double row Single row Overall length 3866mm 3041mm Overall width 1663mm 1663mm Overall height 2090mm 2090mm Wheelbase 2970mm 2145mm Ground clearance 310mm 310mm Engine Two-cylinder, 4-stroke,SOHC, 650cc water cooling, Two-cylinder, 4-stroke,SOHC, Type 800cc water cooling, Two-cylinder, 4-stroke,SOHC, 1000cc water cooling, Number of valves...
  • Page 102 650cc 10.3：1 Compression 800cc 10.3：1 ratio 1000cc 10.5：1 650cc 649cc Displacement 800cc 800cc 1000cc 976cc 650cc 39.5kw/6300rpm Maximum 800cc 44Kw/6000rpm power 1000cc 63.7kw/6500rpm 650cc 62N.m/5300rpm Maximum 800cc 73N.m/5000 rpm torque 1000cc 101N.m/5500rpm 650cc 1250rpm Idle speed 800cc 1250rpm 1000cc 1250rpm Wet tank lubrication, oil filters Type can be changed...
  • Page 103 Unleaded gasoline only 93# or Type higher Fuel Fuel pressure 350 KPa Fuel tank capacity Intake 0.05 to 0.09mm Valve clearance Exhaust 0.10 to 0.15mm Type/manufacturer DCPR8E / NGK Spark plug 0.7 to 0.9mm CVT(Continuously Variable Transmission type Transmission) Continuously variable ratio 0.71 to 3.1 Drive belt Service limit...
  • Page 104 650cc 7.841 800cc 1000cc 650cc 6.919 800cc 1000cc Type Ethyl glycol/water mix(-35℃) Capacity Long Maximum load 8500mL/ Short 7100mL cooling liquid Capacity of water tank 800ml Cooling liquid Valve opening ℃ temperature Fan opening ℃ thermostat Tire Type Tubeless Pressure 97 to 110KPa Size Front AT26/27/28×9–14...
  • Page 105 Suspension and shock absorber Front suspension Double wishbone Rear suspension Double wishbone Coil spring / oil damper/Airbag Front shock absorber shock absorption Front shock absorber travel 185mm Rear shock absorber Coil spring / oil damper/Airbag shock absorption Rear shock absorber travel 177mm Drive train Shaft driven/single auto-lock...
  • Page 106 Wire diagram...

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