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AIPAS A6 Instruction Manual

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INSTRUCTION MANUAL
L
AIPAS - A6
www. aipasbike.
com
WWW. AIPASBIKE.COM
WWW.AIPASBIKE.COM

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Summary of Contents for AIPAS A6

  • Page 1 INSTRUCTION MANUAL AIPAS - A6 www. aipasbike. WWW. AIPASBIKE.COM WWW.AIPASBIKE.COM...
  • Page 2 You should become thoroughly familiar with the proper operation of your Aipas eBike, its features, capabilities, and limitations. To ensure a long, trouble -free life for your Aipas eBike, provide it with the proper care and maintenance as described in this manual. Of course, it is...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Starting Features Cockpit System Preparing to Ride First Ride Battery Pack Storing Your Aipas eBike Transporting Your Aipas eBike Disposal of Your Aipas eBike Troubleshooting Maintenance Legal WWW.AIPASBIKE.COM...

  • Page 4: Safety

    It is the rider’s responsibility to obey the regulations that apply to your Aipas eBike. The regulations covering the use of your Aipas eBike vary by state, and even municipality in certain locations. You must comply with the local regulations related to the minimum age of the rider, driver’s license, insurance, license plate, traffic, and maximum...
  • Page 5 Intended Use The intended use of your Aipas eBike is to be ridden by one adult rider (age 18 and up) at an appropriate time and place for general transportation and/or recreational u se. Any other use is prohibited and may result in SERIOUS INJURY or DEATH.
  • Page 6 • Take responsibility for your own SAFETY. If you have any questions or do not understand any aspec t of using or maintaining your bicycle, contact Aipas eBikes at contact service@Aipasbike.com or call (626) 702-6679. Riding at Night Riding at night comes with more risks than riding during the •...
  • Page 7 Helmets • Always wear a helmet. Wearing a helmet properly may reduce the risk of a severe head injury. When riding, always wear a helmet that meets or exceeds the standards of the Consumer Product Safety Commission (CPSC). Check the manual that comes with your helmet.
  • Page 8 Also, utilizing the front rack for some weight will help balance out large l oads in the rear of the bike and improve handling. The A6 has weight carrying capabilities on the rear rack and front head tube rack mount.
  • Page 9 1 0 lbs WWW.AIPASBIKE.COM...
  • Page 10 Pre-Ride Safety Checklist Aipas eBikes recommends going through each item on the pre - ride safety checklist before and after ea ch ride. Spending time to make sure all of the bike’s components are in good working order before a ride is a crucial step along the way to a safe and fun ride.
  • Page 11 Check that the seat post is inserted past the minimum insertion point. The minimum insertion point is labeled on the seat post. Check that the seat post collar and clamp are closed and tightened to 20 Nm (labeled as Seat Rail Binder in “Tightening Torque”...
  • Page 12 States that recognize three classes of eBikes require a label to be placed on the bicycle denoting the class of your Aipas eBike, the motor’s wattage rating, and the top speed of your Aipas eBike. Your bicycle comes as a Class 2 bi cycle by default and has a label with this information posted under the carry handle, near the seat post on the bicycle.
  • Page 13 Warnings, and Caution Statements This Manual contains many “Warnings” “Cautions” concerning the consequences of failure to maintain or inspect your bicycle and of failure to follow safe cycling practices. Indicates a hazardous situation that, if DANGER avoided,will result in death or serious injury.
  • Page 14 WWW.AIPASBIKE.COM...

  • Page 15: Starting

    Before removing the packaging material fro m your bicycle, remove all items from the box and make sure you have the following: In the box: Aipas Aipas A6 eBike Charger A6 eBike 2 Battery Keys per battery WWW.AIPASBIKE.COM...
  • Page 16 If anything is missing or is damaged, contact Aipas eBikes immediately for assistance. For a video about how to setup your bicycle, visit our YouTube page: Aipas eBikes Serial Number Your serial number is located on the head tube of the bicycle as shown below.
  • Page 17 Removing Pedals Pull the spring-loaded sleeve while also pulling the pedal out from the hex slot. Inserting Pedals Pull spring-loaded 2. Be sure the sleeve sleeve and insert the pedal retracts, and give the axle while aligning the hex pedals a small tug to ensure pattern.
  • Page 18 2. Simply unfold the stem upward and press the l atch inward until there is an audible click. 3. Give the latch a tug to ensure it is locked in pl ace. If the latch does not stay, please contact the Aipas Customer Service department for adjustment instructions. WWW.AIPASBIKE.COM...
  • Page 19 Folding the Stem How to Fold the Stem To fold the stem down: 1. Push the red safety tab in while pulling the latch downward. 2. Once the latch is released the stem can be folded to the s ide of the bike.
  • Page 20 Lock the Stem Lever 1. To lock, push the stem lever down until you hear an audible click. Ensure the stem lever is locked, by giving it a small tug. Unlock the Stem Lever 1. Push the stem safety button up, towa rd the LCD display. 2.
  • Page 21 Handlebar Adjustments To adjust your handlebars: 1. Once your stem lever is unlocked, you may adjust the orientation of the handlebars and adjust the angle of the stem. 2. After you adjust your handlebars into your preferred position, lock your stem lever back into place. WARNING! The adjustable stem is not intended t o be ridden in the fully upright position pictured in the upper left pho to.
  • Page 22 Adjust Seat Height WARNING! • Always tighten fasteners to the correct torque to prevent serious injury or death. Bolts that are too tight can stretch and deform. Bolts that are too loose can move and fatigue. Either condition can lead to a sudden failure of the bolt and result in a crash.
  • Page 23 To adjust seat height: • Loosen the seat post clamp. The open and closed positions of the seat post clamp are shown below (open position on left, closed position on right); • Raise or lower the seat post in the seat tube; •...
  • Page 24 Adjust Seat Position WARNING! Always tighten fasteners to the correct torque to prevent serious injury or death. Bolts that are too tight can stretch and deform. Bolts that are too loose can move and fatigue. Either condition can lead to a sudden failure of the bolt and result in a crash. See “Tightening Torque”...
  • Page 25 Charge Battery Before First Use Locate charging port on the side of the battery pack. Use this port to charge when battery pack is installed or not installed. You should fully charge your battery before your first ride. Fire and explosion hazards. Never leave your battery pack unattended while charging to prevent serious injury or death.
  • Page 26 Tightening Torque Tool Spec Part ISIS spline tool (1 71 -0 05 17) 4 0 Nm Bottom Bracket 5mm allen Brake Caliper Mounting Bolts 10 Nm 4mm allen Brake Lever Clamp Bolts 5 Nm 8mm allen Crank Bolts 40 Nm Disc Rotor Mounting Bolts T-25 Torx 5-8 Nm...

  • Page 27: Features

    Battery pack removal should prevent unintentional activation of your Aipas eBike. • Do not make any modifications to your Aipas eBike or attach any other products that might increase the performance of your Aipas eBike.
  • Page 28 7-Speed Gear System Your Aipas eBike comes with a 7-speed freewheel. The freewheel is the cluster of sprockets on the rear wheel of your bicycle.
  • Page 29 Throttle The right handlebar features a half-twist throttle. To operate: Check that the Pedal Assist (PAS) level is set above 0, then twist the throttle back slowly to achieve your desired speed and acceleration. WWW.AIPASBIKE.COM...
  • Page 30 Hydraulic Disc Brakes Your Aipas A6 is equipped with hydraulic disc brakes. WARNING! To prevent serious injury or death: • ALWAYS apply right brake lever (rear wheel) before and during use of the front brake. • ALWAYS apply even pressure to both brake levers when slowing down or stopping.

  • Page 31: Cockpit System

    COCKPIT SYSTEM BRAKE LEVERS GEAR SHIFTER LCD DISPLAY HALF-TWIST CONTROL PAD THROTTLE DISPLAY Display Controls PLUS BUTTON POWER BUTTON MINUS BUTTON WWW.AIPASBIKE.COM...
  • Page 32 PAS automatically switches off at the maximum speed set for your Aipas eBike (up to 28 mph). When the speed falls below the maximum set speed, PAS automatically becomes available again. You can also use your Aipas eBike as a normal bicycle without assistance at any time, either by switching the Cockpit System power button OFF, or by setting PAS to 0.
  • Page 33 WARNING! To prevent serious injury or death: • Do not allow yourself to be distracted by the display. If you do not concentrate on the traffic around you, you risk being involved in a crash. If you want to change any settings other than the PAS level, always stop before changing the settings or display.
  • Page 34 Display Functions Battery level indicator bar Maximum and Average Speed Speedometer in MPH or KM/H Light On/Off Indicator Mile and kilometer indicators Walk Mode, Cruise Control, and Pedal assist (PAS) Level Indicator Mile and kilOdometer, TripA, Voltage, Current, Trip Timer (TM) readouts ometer indicators WWW.AIPASBIKE.COM...
  • Page 35 Battery Level Indicator Bar The “Energy Bar” near the top of the display is your battery indicator and shows the estimated charge level remaining in your battery pack. As the battery charge depletes, the remaining marks will display the approximate remaining charge in the battery pack.
  • Page 36 • Little to no wind • Temperature ~75°F • Top speed set to 20 mph • Rider weight ~180 lbs. • Aipas 20x3 in. slick tires at ~30 PSI • 14 Ah Battery Range Estimates:1 Battery Throttle and PAS Level •...
  • Page 37 Changing settings not listed in the following table may cause your bike to stop working properly. If you need the default value of a setting not listed, contact Aipas eBikes. DO NOT ride your bicycle until the default settings have been restored.
  • Page 38 Setting Explanation Function Default Backlight display brightness. The Brightness darkest level is 1 and the brightest level is 3. Distance 0: KM; 1: MILE. Units LCD Display sleep timer. The default Sleep setting will turn the display OFF after it has not been used for 10 minutes.
  • Page 39 All PAS levels limited to P08 setting Changing Top Speed Your Aipas eBike ships with a maximum speed set at 20 miles per hour (mph). This means it is a Class 2 electric bicycle in states that recognize three classes of eBikes. In most states that only recognize eBikes generally, the 20 mph top speed is legal for use on public roads.
  • Page 40 Class 3 Label If you increase your bicycle’s top speed, you must rem ove the Class 2 label that displays your Aipas eBike class, top pedal assisted speed, and motor wattage. This label is posted under the carry handle, near the seat tube on the bicycle.
  • Page 41 Walk Mode Electric bicycles are heavier than bicycles. To make walking the bicycle easier, your Aipas A6 is equipped with Walk Mode, which can be toggled on or off in the settings menu. Walk Mode may be subject to local regulations. Check your local regulations to determine if allowed.

  • Page 42: Preparing To Ride

    WARNING! • Do not exceed the load limit of the rear cargo rack or optional console attachment. The Aipas A6 rear cargo rack is designed for no more than 300 lbs (136 kg) of total cargo, regardless of any third-party rear rack accessories which might carry a higher weight rating.
  • Page 43 Aipas A6. Do not stand on or otherwise misuse foot platform, or damage to the product, serious injury, and/or death may occur.
  • Page 44 WARNING! It is the user’s responsibility to ensure a passenger on the Aipas A6 is adequately experienced and fit enough to safely ride as a passenger. Serious injury or death can occur if a passenger is inexperienced, in poor health or fitness, and/or intoxicated, all of which could impact their ability to ride as a passenger.
  • Page 45 A child incapable of riding a bike independently or under the age of fou r should not ride as a passenger on the Aipas A6 unless seated in a properly fitted and approved child safety seat. The Aipas A6 rear cargo rack is equipped with two mounting windows, called a “window,”...

  • Page 46: First Ride

    A Note for Parents and Guardians As a parent or guardian, you are responsib le for the activities and safety of your child. The Aipas A6 is not designed to be operated by a child under the age of 18. If you are carrying a passenger in a child safety seat, they should also be wearing a helmet.
  • Page 47 • Do not engage Walk Mode when riding or sitting on your Aipas eBike. Holding the minus (-) button will engage the motor up to a walking speed. To end your ride: When the bicycle is at a complete stop, press and hold the button to turn the display OFF.

  • Page 48: Battery Pack

    Contact Aipas eBikes immediately if you have any questions regarding battery safety. Your Aipas eBike battery must not be opened, even for repairs. There is a risk your eBike battery could catch fire, e.g. due to a short circuit. This risk increases if an eBike battery which has already been opened is reused at a later point in time.
  • Page 49 • Always remove the battery pack before beginning work (e.g. inspection, repair, assembly, maintenance, work on the chain, etc.) on your Aipas eBike, moving it via car or airplane, or storing it. Unintentional activation of the Aipas eBike poses a risk of injury.
  • Page 50 When using chargers that are not made by Aipas eBikes, the risk of fire cannot be excluded. • Use the battery only in conjunction with your Aipas eBike. This is the only way in which you can protect the battery against dangerous overload.
  • Page 51 • The charger may get hot (>165ºF) when charging. Use caution and avoid touching the body of the charger. • To reduce risk of injury, charge only batteries of your Aipas eBike. Other types of batteries may burst, causing personal injury and damage.
  • Page 52 • Do not expose the charger to rain or wet conditions. If water enters a charger, there is a risk of electric shock. • Only use the original Aipas eBikes battery charger supplied with your eBike or one approved for your eBike by the manufacturer and purchased from a trusted source.
  • Page 53 Contact Aipas eBikes if you have any questions or to purchase a compatible replacement battery or charger. WWW.AIPASBIKE.COM...
  • Page 54 Battery Charging Information • Check the charger, charger cables, and battery for damage before beginning each charge. • Always charge in a safe area that is cool*, dry,indoors, away from direct sunlight, dirt, or debris, in a clear area away from potential to trip on the charging cords, or for damage to occur to the bike,battery, or charging equipment while parked and/or charging.
  • Page 55 Note: The charging process is only possi ble when the temperature of your Aipas eBike battery is within the permitted charging temperature range. After charging is complete and the light on the charger is green, disconnect the cable from the battery port and power cord from wall socket.
  • Page 56 • Do not charge or use battery pack if it is damaged. Contact Aipas eBikes to order a replacement. Your bike comes with a 48V lithium-ion battery. The bike’s battery comes with a unique set of keys that are used to turn it on/off as well as keep it unlocked/locked to the frame.
  • Page 57 Use the battery terminal cover whenever riding in wet conditions. Terminals exposed to water can become corroded. Corroded terminals have higher resistance, which in turn can lead to an increased risk of fire. If you notice your battery terminals are corroded, discontinue use and contact Aipas eBikes. WWW.AIPASBIKE.COM...
  • Page 58 Inserting Rear Battery 1. Align the battery to the tabs of the battery plate. 2. Slide the battery into the battery plate terminals to lock the battery into place. Removing Rear Battery NOTE: If using dual batteries, remove the rear battery before removing the front battery.
  • Page 59 When unlocking and removing your battery pack from the frame, take care that it does not hit the ground. If your battery impacts the ground and is damaged, discontinue use and contact Aipas eBikes immediately. Storing Charging Battery Pack Before and During Storage...
  • Page 60 Storage Conditions If possible, store the battery pack in a dry, well-ventilated place. Protect it from moisture and water. Always store your Aipas eBike battery pack in a location that: • Is in a room with a smoke alarm; •...
  • Page 61 Troubleshooting If you have any questions at all regarding the basic troubleshooting below, reach out to Aipas eBikes customer support by email at service@aipasbike.com, or call (626) 702-6679. Issue Most Common Solutions 1. Check that the cord is connected Charging indicator to the charger.

  • Page 62: Storing Your Aipas Ebike

    Aipas eBike. Electric bicycles are generally heavier than bicycles. DISPOSAL OF YOUR AIPAS EBIKE When your Aipas eBike is no longer usable, dispose of your eBike according to state and federal regulations. The motor, display, battery, speed sensor, accessories, and packaging should be disposed of in accordance with these regulations.
  • Page 63 TROUBLESHOOTING If you have any questions at all regarding the basic troubleshooting below, reach out to Aipas eBikes customer support by email at service@aipasbike.com, or call (626) 702 -6679. Issue Most Common Solutions Charge the battery until the light on the charger turns from red to Bicycle will not turn ON.
  • Page 64 Error Codes The components of your Aipas eBike are continuously monitored automatically. If a fault is detected, th e corresponding error code will appear on the display. Error Code Meaning Most Common Solution Check PAS quick plug E003 PAS Sensor Fault...

  • Page 65: Maintenance

    Take your bicycle to a bicycle repair shop for service. • Do not paint any components of your Aipas eBike as they may cause premature failure of the component. • Do not submerge your Aipas eBike or its components in water or use a pressure washer to clean.
  • Page 66 Do not submerge your Aipas eBike or its components in water, or use a pressure washer to clean. Clean your Aipas eBike carefully with a soft, dam p cloth (using only mild soap and water). Rinse with water. The electrical components on your Aipas eBike are IP 65 rated.
  • Page 67 Tune-Ups 100 Mile Tune-Up After 100 miles, or 5 full battery charge cycles, have the following services performed at a bicycle shop: • Brake cables may need to be adjusted and t ensioned properly. • Shifting cables will stretch during the wear -in period. The derailleur may need to be adjusted.

  • Page 68: Legal 6

    purpose.
  • Page 69 Aipas eBikes will replace any parts deemed to have been damaged during shipping. Shipping damage must be reported to Aipas eBikes within 14 days of shipment arrival. This applies to all products, including bikes and accessories. You will NOT be refunded as compensation for your time or efforts replacing damaged parts.
  • Page 70 Aipas eBikes makes no claims or guarantees that the brakes, battery, frame, motor, motor controller, display, electrical cables, electrical cable housings,...
  • Page 71 Under no circumstances is Aipas eBikes responsible for any damage resulting from damaged, defective, or i mproperly secured parts. This includes, but is not limited to, damage to personal property, personal injury, or death. This device complies with part 15 of the FCC Rules.
  • Page 72 This equipment complies with radio frequency exposure limits set forth by the FCC for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 5 mm between the device and the user or bystanders. This device must not be co-located or operating in conjunction with any other antenna or transmitter.
  • Page 73 WARNING - When using this product, basic precautions should always be followed, including the following: A) Read all the instructions before using the product. B) To reduce the risk of injury, close supervision is necessary when the product is used near children. C) Do not put fingers or hands into the product.
  • Page 74 WWW.AIPASBIKE.COM...

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