Greenbridge PC1000 Operation Manual

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PC1000
OPERATION MANUAL | SPARE PARTS LIST
12MM
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: 440.357.1500, FAX: 440.352.9553
WWW.GREENBRIDGE.COM

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  • Page 1 PC1000 OPERATION MANUAL | SPARE PARTS LIST 12MM GREENBRIDGE 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.GREENBRIDGE.COM...
  • Page 4: Table Of Contents

    CONTENTS PART I 1 General Safety Instructions ..............A1 1.1 Basic Operation................. A1 1.2 Basic Safety Precautions ............A1 1.3 Safety Instructions Governing Specific Operational Phases..A2 1.4 Warning of Electrical Dangers ..........A3 1.5 Grounding Instructions Shall Include the Following ....A3 1.6 Before Operating...............
  • Page 5 2.6 Technical Specification ............. A9 3 Preparation Before Operating the Machine........A11 3.1 Shipping ...................A11 3.2 Transportation & Centre of Gravity .........A11 3.3 Construction Layout..............A12 3.4 Installation................A13 3.5 Operation Space ..............A14 3.6 Operating Elements..............A15 3.7 Instructions for Loading PP Strap ........... A17 3.8 Auto Strap Feeding Process ............
  • Page 6 5.6 Adjustment on Tensioning Rollers for High Tension....A29 6. Troubleshooting ................A30 6.1 LCD Display ................A30 7. Maintenance ..................A32 PART II 1. Wiring Diagram ……………………………………………………..B1 PART III 1. Strapping Head Unit ………………………...………………………C1 2. Bandway Unit ……………………………………………..……….C43 3. Accumulator Unit ………………………………………………….C63 4.
  • Page 8: Part I

    PART I...
  • Page 10: General Safety Instructions

    1 General Safety Instructions 1.1 Basic Operation Read the operation and safety manual prior to using the strapping machine.  The operation and safety manual should remain attached to the machine at all times.  The machine may only be operated in accordance with its designated use. ...
  • Page 11: Safety Instructions Governing Specific Operational Phases

    1.3 Safety Instructions Governing Specific Operational Phases Avoid unsafe operation of the equipment.  The machine is only to be operated when it is in good running order. Only operate the  equipment in a safe manner; all protective and safety devices must be in place and fully functional.
  • Page 12: Warning Of Electrical Dangers

    1.4 Warning of Electrical Dangers Immediately remove power to the machine in case of trouble in the electrical system.  Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. Any electrical work performed on the equipment must be conducted by a skilled ...
  • Page 13: Before Operating

    1.6 Before Operating Read the instruction manual before operating the machine for your safety.  Wear eye protection and safety gloves before operating this machine.  Eye protection must be worn Safety gloves must be worn Verify that the power line voltage is correct. ...
  • Page 14: Signs And Symbols

    1.9 Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 Allow sufficient time for the heater to cool down before any work in welding area. Warning for danger! Do not put your hands or body into arch working area when machine is...
  • Page 15: Machine Information

    2 Machine Information Areas of Application The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers, magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in transportation. Be careful for rigidity of working materials, and don‟t try to pack agri-foodstuffs or other such material.
  • Page 16: Storage

    And the user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations. 2.3 Storage The store room must be dry  Do not expose the machine to extreme cold or heat environment ...
  • Page 17: Safety Devices

    2.5 Safety Devices Danger! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.
  • Page 18: Technical Specification

    If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed. When the front table top is opened, safety switch B6-1 is activated.
  • Page 19 2.6.2 Technical Data Strap width 12mm Strap thickness 0.45mm up to 0.65mm (0.017” – 0.026”) Coil diameter 200mm (8” nominal) Strap coil diameter Outside diameter 420mm (16.5”) Width(Face) 190mm (7.5”) Minimum – 820mm (32.3”) Table height Maximum – 920mm (36.2”) Weight 167 kg (368 lbs) Noise emission...
  • Page 20: Preparation Before Operating The Machine

    3 Preparation Before Operating the Machine 3.1 Shipping The equipment is delivered in transport units. Each transport unit is loaded onto a wooden pallet, secured by polyester strapping. 3.2 Transportation & Centre of Gravity Transport the strapping machine on a pallet. Lift the unit using forklift truck or other lifting device.
  • Page 21: Construction Layout

    Danger to Lift! Suspend loads can fall down. By inappropriate mounting or fracture of hoisting device the load can fall down and cause serious injuries or death. Do not step under suspended loads! Use appropriate hoisting devices and fasteners. 3.3 Construction Layout 1.
  • Page 22: Installation

    16. Strap Accumulator Motor M4 17. Automatic Feed Motor M5 18. Proximity Sensor SQ1 19. Proximity Sensor SQ2 20. Proximity Sensor SQ3 21. Fan (M11) 22. Heater 23. Photo Eye (Option) Timer Box (Option) Foot Bar (Rear)(Option) 3.4 Installation 1. Remove the packing material and check that the machine is complete and without any shipping damage.
  • Page 23 Package of spare parts ITEM Description Q‟ty M7-1-101300 1 pc T7-2-10120 (Guide) 2 pcs Step 1 HBS0308N + SW03 2 sets HBS0616N + SW06+PW06A 11 sets HBS0630N + PW06A + 1 sets T7-3-10530+ PW06A + SW06 + HN06 HBS0620N + SW06 + 2 sets PW06A or 1set...
  • Page 24 Step 9 Step 6 Step 11 Fig. C Step 10 Fig. D For 1050W/1650W For 1250W/1650W Fig. E Fig. F f. Make sure the Arch Unit is vertical (90 ) to the machine frame and then fix 6 sets of Item D (HBS0616+SW06+PW06A) which are on both sides of Arch Unit. g.
  • Page 25 i. Use Item H parts to fix Control panel onto the right upper side of the Arch Unit. j. Use Item E parts to connect the M7-2-101500 Plate on the left and T7-2-10290 Arm together. (refer to fig. D step 10) k.
  • Page 26 Step 15 Fig. H Item F Fig. I Item F 3. Adjust the table height by repositioning the screws underneath the machine frame (refer to below drawing). After adjustments, be sure to tighten all the fixing screws. Caution! Be sure to take out the wire for the proximity switch underneath the left side of machine to avoid any damage before adjusting the table height.
  • Page 27 4. After positioning the machine ready for working, be sure to lock two front casters (with brake) to avoid machine‟s movements. 5. When moving the machine, be sure to un-lock the two lockable casters. Re-lock the two casters after re-positioning the machine. 6.
  • Page 28: Operation Space

    3.5 Operation Space Keep the area (A) and (B) free for the operator. The area (A) is necessary for operation strapping machine. The area (B) is necessary for changing the strap or adjusting strap amount in the accumulator. -A14-...
  • Page 29: Operating Elements

    3.6 Operating Elements 1. Main Power Switch: Provides the machine with power.  Switch to “1” position for turning the main power on. After strapping, switch it to “0” to turn off the machine. 2. LCD Display: Display strapping message. 3.
  • Page 30 7. Reel Release Switch: To release the dispenser for easily taking out strapping from it. 8. Foot Bar : To initiate a strapping cycle. To clear up machine fault. (reset) 9. Foot Pedal Switch (Option): To initiate a strapping cycle. To clear up machine fault.
  • Page 31: Instructions For Loading Pp Strap

    11. Foot Bar (Rear)(Option): To initiate a strapping cycle. To clear up machine fault. (reset) 3.7 Instructions for Loading PP Strap 3.7.1 Specifications Polypropylene Strap Width: 12mm Thickness: 0.45 -0.65 mm Strap which has excessive camber as illustrated in figure below cannot be used. Height of 5mm (0.2”) or above (78.7”) -A17-...
  • Page 32 3.7.2 Strap Reel Installation 1. Release the Reel Nut Handle by pressing and turning it to the left. 2. Take out the Outer Flange. 3. Install a new strap coil onto the drum according to the instructions on the reel. 4.
  • Page 33: Auto Strap Feeding Process

    3.8 Auto Strap Feeding Process 1. Turn Main Power Switch on the control panel to the right (at 1 position), and press Start Switch. (refer to Fig. a) 2. Press “Reel Release Switch A” (as shown in Fig. a) and pull out around 60cm strap. (refer to Fig.
  • Page 34 Fig. e. Fig. d. Caution: If strap is fed more than 6cm ahead the rollers, it could make Auto Strap Feeding failed. 7. Press Start Switch. Machine will complete the Auto Strap Feeding in 5 sec. and have the strap feeding to the sealing point. Caution! In the process of Auto Strap Feeding, only the Start Switch is functional.
  • Page 35: Operating The Machine

    4. Operating the Machine Switch Main Power Switch to After switching on the strapping machine, heater Position “1” starts to warm up and LCD display continues to be on until the heater reaches its operating temperature (about 2 minutes). Heater warms up and LCD Caution! display keeps on lightening Machine will not operate until heater reaches to...
  • Page 36: Function Encoder

    4.3 Function Encoder Ready LCD display will show various timers such as cooling time, timer 1, timer 2…etc. After pressing the function encoder for over 2 seconds, Press encoder turn the knob to choose the timer needed to be over 2S changed.
  • Page 37: Adjustments

    5. Adjustments 5.1 Strap Amount in the Accumulator Box The machine has been already well set for storing enough amount of strap in accumulator Box. However, some adjustments may be required, depending on the actual quality or thickness of the strap used. The strap supply in the accumulator box should be sufficient for about 2-5 strapping cycle.
  • Page 38: Adjustment For Feeding Pressure To The Accumulator Box

    5.2 Adjustment for Feeding Pressure to the Accumulator Box The machine has been already well set for enough feeding pressure offering enough strength for pulling strap from strap coil to accumulator box. It might be necessary for some adjustments to increase feeding pressure if you are using smooth strap. When it‟s necessary for increasing the feeding pressure, please loosen the Nut A and turn Nut C upwards to increase the strength of Spring B.
  • Page 39: Adjustment For Heater Temperature

    5.3 Adjustment for Heater Temperature The machine has been already well set for proper heater temperature. It might be necessary to do some adjustments according to temperature in working environment, and the quality of PP strap to ensure better sealing efficiency. Turn „‟...
  • Page 40 2. Adjusting “Right Strap Guide” Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap. After adjustment, tighten screws B and put the “Right Strap Guide”...
  • Page 41: Adjustment For Feeding/Reversing Pressure

    4. Adjusting Strap Amount in the Accumulator Box Different strap widths might have effects on the strap amount in the accumulator box. Please do the adjustment according to 5.1 if necessary. 5.5 Adjustment for Feeding/Reversing Pressure The upper table rear was screwed by captive screws. To take it out, please loosening the captive screws about 5mm first and then lift the end side of rear side up and slide it out.
  • Page 42 1. Adjusting the Pressure for Feeding The machine is already well set for proper feeding pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for feeding pressure are still necessary. If short feed problem happens a lot, and it is a result of improper feeding pressure, please do the following adjustments: Loosen Nut B and turn Nut A clockwise to increase the feeding pressure.
  • Page 43: Adjustment On Tensioning Rollers For High Tension

    5.6 Adjustment on Tensioning Rollers for High Tension The machine is already well set for proper pressure for high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments on pressure for high tension might be necessary. When insufficient strapping tension occurs even the Soft-High tension switch is on “high”...
  • Page 44: Troubleshooting

    6. Troubleshooting 6.1 LCD Display When the machine has a malfunction, the LCD will flash and display a failure message. Message shown on the LCD could be as follows: 1. Reminder message: a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine.
  • Page 45 b-1. Open Upper Table Front Ass'y M7-5-210020. b-2. Lift up the Lever (M7-2-101400/M7-2-101410) with left hand and take out the Cover (M7-1-311220) for the Upper Guide with right hand at the same time. b-3. Take out the jammed strap and cut it. b-4.
  • Page 46: Maintenance

    7. Maintenance Warning: Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
  • Page 47 Weekly: Lubricate (front bar, press bar and rear bar) and shafts in arch weekly. Please refer to the following mesh areas for instruction. Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect on machine‟s function.
  • Page 48 6 Months:(or 500,000 strapping cycles) Check heating element, replace and re-adjust it if necessary. Check strap cutter in sealing head, replace it if necessary. Check if the connector at wiring housing to printed circuit board is firmly fixed. Check if the safety switch on front table or right door functions well. Make machine ready for operation.
  • Page 50 PART II...
  • Page 51: Wiring Diagram

    1. Wiring Diagram -B1-...
  • Page 52 -B2-...
  • Page 53 -B3-...
  • Page 54 -B4-...
  • Page 55 -B5-...
  • Page 56 -B6-...
  • Page 57 -B7-...
  • Page 58 -B8-...
  • Page 59 -B9-...
  • Page 60 -B10-...
  • Page 61 -B11-...
  • Page 62 PART III...
  • Page 63 STRAPPING HEAD UNIT M7-1-900051 -C1-...
  • Page 64: Strapping Head Unit

    STRAPPING HEAD UNIT M7-1-900051 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-1-100011 Cam Group (SEE PG. C3) X M7-1-200000 Bar Guide Group (SEE PG. C19) 191709 M7-1-300021 Feed Group (SEE PG. C27) X M7-1-400021 Tension Group (SEE PG. C37) X...
  • Page 65 CAM GROUP M7-1-100011 -C3-...
  • Page 66 CAM GROUP M7-1-100011 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-101100 Strapping Head Frame M7-1-101200 Guide 191655 191500 M7-1-101300 Ejector Plate (L) 191496 M7-1-101400 Ejector Plate (R) M7-1-101500 Shaft M7-1-101600 Collar 191582 M7-1-101700 Cover M7-1-101800 Sensor Base M7-1-101900 Coupling...
  • Page 67 CAM GROUP M7-1-100011 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY 191590 SW03 SW, M3 SW, M3 (Option) SW05 191577 SW, M5 191562 SW06 SW, M6 191759 SW08 SW, M8 187560 PW03 PW, M3 (Option) 191578 PW05 PW, M5 191561...
  • Page 68 -C6-...
  • Page 69 1-1-1 GEAR BOX AND CAM ASS'Y M7-1-110001 -C7-...
  • Page 70 1-1-1 GEAR BOX AND CAM ASS'Y M7-1-110001 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-1-111100 Retracting Cam M7-1-111200 Tension Cam M7-1-111300 Heater Cam M7-1-111400 Front Bar Cam M7-1-111500 Press Bar Cam M7-1-111600 Rear Bar Cam M7-1-111701 Slide Table Cam...
  • Page 71 1-1-2 M1 MOTOR ASS'Y M7-1-120000 -C9-...
  • Page 72 1-1-2 M1 MOTOR ASS'Y M7-1-120000 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-121100 Gear Box Support 205946 M1 Motor M7-1-221100 191535 HBS, M5×20 (N) HBS0520N 191665 SW05 SW, M5 191577 Key, 2×10 KYC0210 -C10-...
  • Page 73 1-1-3 SLIDE TABLE FRAME ASS'Y M7-1-130000 -C11-...
  • Page 74 1-1-3 SLIDE TABLE FRAME ASS'Y M7-1-130000 Greenbridge PART # PART # 191504 191506 -C12-...
  • Page 75 1-1-4 HEATER ARM ASS'Y M7-1-140000 -C13-...
  • Page 76 1-1-4 HEATER ARM ASS'Y M7-1-140000 Greenbridge PART # PART # 191476 190848 -C14-...
  • Page 77 1-1-5 EXHAUST FAN ASS'Y M7-1-150000 -C15-...
  • Page 78 1-1-5 EXHAUST FAN ASS'Y M7-1-150000 Greenbridge PART # PART # -C16-...
  • Page 79 1-1-6 BLOCKASS'Y T7-1-16000 -C17-...
  • Page 80 1-1-6 BLOCK ASS'Y T7-1-16000 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY T7-1-10890 Block 187778 Bearing, 635ZZ BR635ZZ SP0516 Spring Pin, 5×16 205337 -C18-...
  • Page 81 BAR GUIDE GROUP M7-1-200000 -C19-...
  • Page 82 BAR GUIDE GROUP M7-1-200000 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-1-201100 Bar Guide 191527 191724 M7-1-201200 Bar Guide Lid 191550 M7-1-201200S Bar Guide Lid (Stainless Steel Model)(Option) 191626 M7-1-201300 Cutter Holder 191549 M7-1-201300EN Cutter Holder (Stainless Steel Model)(Option)
  • Page 83 1-2-1 FRONT BAR ASS'Y M7-1-210001 -C21-...
  • Page 84 1-2-1 FRONT BAR ASS'Y M7-1-210001 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-210001 Front Bar Ass'y 191477 191614 M7-1-210001S Front Bar Ass'y (Stainless Steel Model)(Option) 191602 M7-1-211101 Front Bar M7-1-211101S Front Bar (Stainless Steel Model)(Option) TA-073 Spring Hook 191747...
  • Page 85 1-2-2 PRESS BAR ASS'Y M7-1-220000 -C23-...
  • Page 86 1-2-2 PRESS BAR ASS'Y M7-1-220000 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-220000 Press Bar Ass'y 191478 191615 M7-1-220000S Press Bar Ass'y (Stainless Steel Model)(Option) 191633 M7-1-221200 Press Bar M7-1-221200S Press Bar (Stainless Steel Model)(Option) TA-073 Spring Hook 191747...
  • Page 87 M7-1-230000 1-2-3 REAR BAR ASS'Y -C25-...
  • Page 88 1-2-3 REAR BAR ASS'Y M7-1-230000 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-230000 Rear Bar Ass'y 191525 191616 M7-1-230000S Rear Bar Ass'y (Stainless Steel Model)(Option) 191685 M7-1-231100 Rear Bar M7-1-231100S Rear Bar (Stainless Steel Model)(Option) TA-073 Spring Hook 191747...
  • Page 89 FEED GROUP M7-1-300021 -C27-...
  • Page 90 FEED GROUP M7-1-300021 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-301300 Bearing Housing 1918124 191822 M7-1-301420 Guide Wheel 191537 M7-1-300100 Feeding Motor (M2) Set M7-1-310021 Upper Guide Ass'y (SEE PG. C29) 191792 M7-1-310021S Upper Guide Ass'y (Stainless Steel Model) (Option) (SEE PG.
  • Page 91 M7-1-310021 1-3-1 UPPER GUIDE ASS'Y -C29-...
  • Page 92 1-3-1 UPPER GUIDE ASS'Y M7-1-310021 Greenbridge PART # PART # -C30-...
  • Page 93 1-3-2 ASSISTANT ROLLER ASS'Y M7-1-320020 -C31-...
  • Page 94 1-3-2 ASSISTANT ROLLER ASS'Y M7-1-320020 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-321120 Assistant Roller Bracket M7-1-321120EN Assistant Roller Bracket (Stainless Steel Model)(Option) M7-1-321200 Shaft M7-1-321300 Assistant Roller Base 191828 M7-1-321420 Assistant Roller M7-1-321501 SQ8 Sensor Base 205935 M7-1-321600...
  • Page 95 1-3-3 FEEDING ARM ASS'Y M7-1-330000 -C33-...
  • Page 96 1-3-3 FEEDING ARM ASS'Y M7-1-330000 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-1-331100 Feeding Arm M7-1-331200 Linkage M7-1-331300 Shaft M7-1-331400 Collar M7-1-331500 Spring Hook T7-1-64130 Return Spring 191488 BR6901ZZ Bearing, 6901ZZ 198856 191544 HBS0616N HBS, M6×16 (N) 188671 HBS0640N HBS, M6×40 (N)
  • Page 97 RETRACTING ARM ASS'Y 1-3-4 M7-1-340000 -C35-...
  • Page 98 1-3-4 RETRACTING ARM ASS'Y M7-1-340000 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-1-341100 Retracting Arm M7-1-341200 Shaft TA-073 Spring Hook 191747 BR635ZZ Bearing, 635ZZ 187778 MB1015 Metal Bushing, 1015 191700 HBS0516N HBS, M5×16 (N) HB0612 HB, M6×12 205333 SW05...
  • Page 99 TENSION GROUP M7-1-400021 -C37-...
  • Page 100 TENSION GROUP M7-1-400021 Greenbridge PART # PART # 191857 -C38-...
  • Page 101 1-4-1 TENSION CRANK ASS'Y M7-1-410020 -C39-...
  • Page 102 1-4-1 TENSION CRANK ASS'Y M7-1-410020 Greenbridge PART # PART # 188671 191611 -C40-...
  • Page 103 1-4-2 TENSION ARM ASS'Y M7-1-420011 -C41-...
  • Page 104 1-4-2 TENSION ARM ASS'Y M7-1-420011 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-1-421101 Tension Arm M7-1-421200 Shaft M7-1-421400 Spring Support 205490 M7-1-421520 Spring 191729 205491 M7-1-421600 M7-1-421700 Collar M7-1-421800 Connecting Rod (Upper) 203918 M7-1-421900 Connecting Rod (Lower) M7-1-420100 Connecting Rod Set...
  • Page 105 BANDWAY UNIT M7-2-900021 -C43-...
  • Page 106: Bandway Unit

    BANDWAY UNIT M7-2-900021 Greenbridge PART # PART # -C44-...
  • Page 107 ARCH GROUP M7-2-100010 -C45-...
  • Page 108 ARCH GROUP M7-2-100010 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-2-100010 Arch Group M7-2-100010S Arch Group (Stainless Steel Model) M7-2-101310 Rod (For 650W) M7-2-101360 Rod (For 850W) M7-2-101340 Rod (For 1050/1250W) M7-2-101350 Rod (For 1650W) M7-2-101400 Lever (For 650W)
  • Page 109 ARCH GROUP M7-2-100010 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # MB0806 Metal Bushing, 0806 KYA050510 Key, 5×5×10 HBS0516N HBS, M5×16 (N) 191700 HBS0516S HBS, M5×16 (Stainless Steel Model) 205331 HBS0616N HBS, M6×16 (N)(For 400H~1000H) 191544 191726 HBS0620N HBS, M6×20 (N)
  • Page 110 -C48-...
  • Page 111 BANDWAY GROUP M7-2-200021 -C49-...
  • Page 112 BANDWAY GROUP M7-2-200021 Greenbridge PART # PART # 191735 -C50-...
  • Page 114 2-2-1 STRAP TRACK FRAME ASS'Y M7-2-210021 Greenbridge PART # PART # -C52-...
  • Page 115 2-2-1 STRAP TRACK FRAME ASS'Y M7-2-210021 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # HBS0412N HBS, M4×12 (N)(For 650W~1050W) HBS, M4×12 (N)(For 1250W/1650W) HBS0612N HBS, M6×12 (N) HBS0540N HBS, M5×40 (N)(Without SQ6 Option) TMS0408 TMS, M4×8 (For 650W~1050W) 191648 TMS, M4×8 (For 1250W/1650W)
  • Page 116 -C54-...
  • Page 118 ARCH COVER GROUP M7-2-300011 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-2-300011 Arch Cover Group M7-2-300011S Arch Cover Group (Stainless Steel Model) M7-2-301101 Arch Cover RH (For 400H) M7-2-301101S Arch Cover RH (Stainless Steel Model) (For 400H) M7-2-301111 Arch Cover RH (For 500H)
  • Page 119 ARCH COVER GROUP M7-2-300011 Greenbridge PART # PART # -C57-...
  • Page 120 ARCH COVER GROUP M7-2-300011 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # LA-40005 Label 191797 HBS0412N HBS, M4×12 (N)(For 650W~1050W) 191682 HBS0508N HBS, M5×8 (N)(For 1050W/1650W) 202943 HBS0508S HBS, M5×8 (Stainless Steel Model) (For 1050W/1650W) HBS0512N HBS, M5×12 (N) 190848 HBS0512S HBS, M5×12 (Stainless Steel Model)
  • Page 121 ARCH COVER GROUP M7-2-300011 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # PW06B PW, M6 (B)(For 1250W/1650W) 205540 PW06BS PW, M6 (B)(Stainless Steel Model) (For 1250W/1650W) -C59-...
  • Page 122 -C60-...
  • Page 123 BLOCKASS'Y 2-3-1 M7-2-310000 (For 650W--1050W) -C61-...
  • Page 124 2-3-1 BLOCK ASS'Y M7-2-310000 (For 650W~1050W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-2-301200 Block 187778 BR635ZZ Bearing, 635ZZ HBS0516N HBS, M5×16 (N) 191700 191578 PW05 PW, M5 191577 SW05 SW, M5 -C62-...
  • Page 125 2-4-1 CONNECTING ROD GROUP M7-2-400010 (For 850W/1050W) -C62-1-...
  • Page 126 2-4-1 CONNECTING ROD GROUP M7-2-400010 (For 850W/1050W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-2-401210 Connecting Rod M7-2-401300 Connector M7-2-401400 Slant Block M7-2-401500 Bracket (Left) M7-2-401600 Bracket (Right) 203833 M7-2-401700 Collar T7-2-20560 Swivel Head, NHS06 MB1715 Metal Bushing, 1715...
  • Page 127 CONNECTING ROD GROUP 2-4-2 M7-2-400000 (For 1250W/1650W) C63-...
  • Page 128 2-4-2 CONNECTING ROD GROUP M7-2-400000 (For 1250W/1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-2-401100 Bracket M7-2-401200 Connecting Rod M7-2-401300 Connector M7-2-401400 Slant Block TC-025 Spring 191524 H42-1227 Washer 205661 T7-2-20560 Swivel Head, NHS06 MB1512 Metal Bushing, 1512 191726 HBS0620N HBS, M6×20 (N)
  • Page 129 ACCUMULATOR UNIT M7-3-900020 M7-3-900071 -C65-...
  • Page 130: Accumulator Unit

    ACCUMULATOR UNIT M7-3-900020 M7-3-900071 Greenbridge PART # PART # -C66-...
  • Page 131 STRAP AMOUNT CONTROL GROUP M7-3-100020 -C67-...
  • Page 132 STRAP AMOUNT CONTROL GROUP M7-3-100020 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # T7-3-10150 Shaft 191523 M7-3-101200 Spring M7-3-101300 Balance Bar TF-007 Micro Switch 191481 T6-3-10130 Accumulator Adjusting Bolt 191703 T6-3-10200 Twist Stopper T7-3-10180 Tube T7-3-10200 Sensor Lever 202742 BR6900ZZ...
  • Page 133 M7-3-200020 AUTO STRAP FEEDING GROUP C69-...
  • Page 134 AUTO STRAP FEEDING GROUP M7-3-200020 Greenbridge PART # PART # -C70-...
  • Page 135 AUTO STRAP FEEDING GROUP M7-3-200020 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # SW05 SW, M5 10 191577 SW05S SW, M5 (Stainless Steel Model) 187428 PW04 PW, M4 PW04S PW, M4 (Stainless Steel Model) 205543 PW05 PW, M5 191578 PW05S...
  • Page 136 -C72-...
  • Page 137 M7-3-210010 3-2-1 ROLLER ASS'Y -C73-...
  • Page 138 3-2-1 ROLLER ASS'Y M7-3-210010 Greenbridge PART # PART # 191755 -C74-...
  • Page 139 3-2-2 MOVABLE STRAP GUIDE ASS'Y M7-3-220020 -C75-...
  • Page 140 3-2-2 MOVABLE STRAP GUIDE ASS'Y M7-3-220020 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY M7-3-221101 Rotary Arm M7-3-221200 Spacer M7-3-221300 Link M7-3-221420 Movable Strap Guide BR605ZZ Bearing, 605ZZ 190823 HBS0510N HBS, M5×10 (N) HBS0525N HBS, M5×25 (N) SW, M5 191577...
  • Page 141 3-2-3 M4 MOTOR ASS'Y M7-3-230020 -C77-...
  • Page 142 3-2-3 M4 MOTOR ASS'Y M7-3-230020 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-3-231120 Accumulator Main Roller 191546 191538 M7-3-230100 M4 Motor Set TB-223 Washer 191567 T7-3-20110 Motor Support MB1010 Metal Bushing, 1010 191568 KYA050515 Key, 5×5×15 190848 HBS0512N HBS, M5×12 (N)
  • Page 143 3-2-4 INLET STRAP GUIDE ASS'Y M7-3-240000 -C79-...
  • Page 144 3-2-4 INLET STRAP GUIDE ASS'Y M7-3-240000 Greenbridge PART # PART # 205628 -C80-...
  • Page 145 3-2-4 INLET STRAP GUIDE ASS'Y M7-3-240000 REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # SW04 SW, M4 SW04S SW, M4 (Stainless Steel Model) 191577 SW05 SW, M5 SW05S SW, M5 (Stainless Steel Model) PW04 PW, M4 187428 PW04S PW, M4 (Stainless Steel Model)
  • Page 146 -C82-...
  • Page 147 3-2-5 ASSISTANT ROLLER SHAFT ASS'Y T7-3-20082 -C83-...
  • Page 148 3-2-5 ASSISTANT ROLLER SHAFT ASS'Y T7-3-20082 REF. Greenbridge PART # PART NO. DESCRIPTION Q'TY T7-3-20150 Shaft T7-3-20163 Assistant Roller 191754 191755 T7-3-20200 Spacer T7-3-20102 Assistant Roller Ass'y 204529 BR608ZZ Bearing, 608ZZ 187783 187490 HN08 HN, M8 SW08 SW, M8 191759...
  • Page 149 ACCUMULATOR BOX GROUP M7-3-300020 (For 650W--1050W) M7-3-300071 C85-...
  • Page 150 ACCUMULATOR BOX GROUP M7-3-300020 (For 650W~1050W) M7-3-300071 Greenbridge PART # PART # -C86-...
  • Page 151 ACCUMULATOR BOX GROUP M7-3-300081 (For 1250W/1650W) -C87-...
  • Page 152 ACCUMULATOR BOX GROUP M7-3-300081 (For 1250W/1650W) Greenbridge PART # PART # -C88-...
  • Page 153 REEL CONTROL GROUP M7-4-100020 M7-4-100030 -C89-...
  • Page 154: Reel Control Group

    REEL CONTROL GROUP M7-4-100020 M7-4-100030 Greenbridge PART # PART # -C90-...
  • Page 155 REEL CONTROL GROUP M7-4-100020 -C91-...
  • Page 156 REEL CONTROL GROUP M7-4-100020 M7-4-100030 Greenbridge PART # PART # 191638 -C92-...
  • Page 157 4-1-1 OUTER FLANGE ASS'Y M7-4-110020 M7-4-110030 -C93-...
  • Page 158 4-1-1 OUTER FLANGE ASS'Y M7-4-110020 M7-4-110030 Greenbridge PART # PART # -C94...
  • Page 159 -C95-...
  • Page 160 4-1-2 REEL CRANK ASS'Y Greenbridge PART # PART # -C96-...
  • Page 161 4-1-2 REEL CRANK ASS'Y REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # SW05 SW, M5 191577 SW, M5 (Stainless Steel Model) SW05S SW, M6 SW06 191562 SW, M6 (Stainless Steel Model) 205539 SW06S SW, M8 191759 SW08 SW08S SW, M8 (Stainless Steel Model)
  • Page 162 -C98-...
  • Page 163 BODY FRAME UNIT M7-5-900111 M7-5-900121 -C99-...
  • Page 164: Body Frame Unit

    BODY FRAME UNIT Greenbridge PART # PART # -C100-...
  • Page 165 BODY FRAME UNIT REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-300041 Extension Table Group (For 1050W) (SEE PG.C127) X M7-5-300041S Extension Table Group (Stainless Steel Model) (For 1050W) M7-5-300051 Extension Table Group (For 1650W) M7-5-300051S Extension Table Group (Stainless Steel Model) (For 1650W) (SEE PG.C135)
  • Page 166 -C102-...
  • Page 167 BODY FRAME WITH M7-5-100111 5-100121 FOOT BAR GROUP -C103-...
  • Page 168 BODY FRAME WITH FOOT BAR GROUP Greenbridge PART # PART # 191531 204725 -C104-...
  • Page 169 BODY FRAME WITH FOOT BAR GROUP Greenbridge PART # PART # 191533 191534 -C105-...
  • Page 170 BODY FRAME WITH FOOT BAR GROUP REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # 191612 PW06A PW, M6 (A) PW, M6 (A)(Option) PW06AS PW, M6 (A)(Stainless Steel Model) PW, M6 (A)(Stainless Steel Model)(Option) WD25450170 Wire Duct 25×45×170 WD25450110 Wire Duct 25×45×110 (Option)
  • Page 171 5-1-1 FOOT BAR ASS'Y -C107-...
  • Page 172 5-1-1 FOOT BAR ASS'Y Greenbridge PART # PART # 191532 191533 191534 -C108-...
  • Page 173 5-1-1 FOOT BAR ASS'Y REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # SW06 SW, M6 191562 205539 SW06S SW, M6 (Stainless Steel Model) 191577 SW05 SW, M5 SW05S SW, M5 (Stainless Steel Model) 191578 PW05 PW, M5 PW05S PW, M5 (Stainless Steel Model)
  • Page 174 -C110-...
  • Page 175 COVER GROUP M7-5-200111 M7-5-200121 -C111-...
  • Page 176 COVER GROUP Greenbridge PART # PART # -C112-...
  • Page 177 COVER GROUP REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # 191607 M7-5-202500 Bracket (Option) Guide LH Plate (For 1050W/1650W) M7-5-202200 (SEE PG. C117) X M7-5-210021 Upper Table Front Ass'y (For 650W) Upper Table Front Ass'y (Stainless Steel M7-5-210021S Model)(For 650W) (SEE PG.C119) 191645...
  • Page 178 COVER GROUP Greenbridge PART # PART # 191686 -C114-...
  • Page 179 COVER GROUP REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # SW05 SW, M5 (For 650W/850W/1250W) 191577 SW, M5 (For 1050W/1650W) 191562 SW06 SW, M6 (For 650W~1050W) SW, M6 (For 1250W/1650W) PW05 PW, M5 (For 650W/850W/1250W) 191578 PW, M5 (For 1050W/1650W)
  • Page 180 -C116-...
  • Page 181 5-2-1 UPPER TABLE FRONT ASS'Y M7-5-210021 (For 650W) -C117-...
  • Page 182 5-2-1 UPPER TABLE FRONT ASS'Y M7-5-210021 (For 650W) Greenbridge PART # PART # -C118-...
  • Page 183 5-2-2 UPPER TABLE FRONT ASS'Y M7-5-220021 (For 850W--1650W) M7-5-220031 ..-C119-...
  • Page 184 5-2-2 UPPER TABLE FRONT ASS'Y (For 850W~1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-220021 Upper Table Front Ass'y (For 850W) 191645 M7-5-220021S Upper Table Front Ass'y (Stainless Steel Model)(For 850W) M7-5-220031 Upper Table Front Ass'y (For 1050W) M7-5-220031S...
  • Page 185 5-2-2 UPPER TABLE FRONT ASS'Y (For 850W~1650W) Greenbridge PART # PART # 191559 203312 -C121-...
  • Page 186 -C122-...
  • Page 187 5-2-3 UPPER TABLE REAR ASS'Y M7-5-230021 (For 850W--1650W) M7-5-230031 -C123-...
  • Page 188 5-2-3 UPPER TABLE REAR ASS'Y (For 850W~1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-230021 Upper Table Rear Ass'y (For 850W) 191761 M7-5-230021S Upper Table Rear Ass'y (Stainless Steel Model) (For 850W) M7-5-230031 Upper Table Rear Ass'y (For Photo Eye)
  • Page 189 5-2-3 UPPER TABLE REAR ASS'Y (For 850W~1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-231161 Upper Table Rear (For 1250W) M7-5-231161S Upper Table Rear (Stainless Steel Model) (For 1250W) M7-5-231171 Upper Table Rear (For Photo Eye)(For 1250W) (Option) M7-5-231171S...
  • Page 190 5-2-3 UPPER TABLE REAR ASS'Y (For 850W~1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # 191752 T7-5-40420 Table Roller Shaft (For 1050W) Table Roller Shaft (For 1250W/1650W) T7-5-40420S Table Roller Shaft (Stainless Steel Model) (For 1050W) Table Roller Shaft (Stainless Steel Model)
  • Page 191 EXTENSION TABLE GROUP M7-5-300041 (For 1050W/1650W) M7-5-300051 -C127-...
  • Page 192 EXTENSION TABLE GROUP (For 1050W/1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-300041 Extension Table Group (For 1050W) M7-5-300041S Extension Table Group (Stainless Steel Model) (For 1050W) M7-5-300051 Extension Table Group (For 1650W) M7-5-300051S Extension Table Group (Stainless Steel Model)
  • Page 193 EXTENSION TABLE GROUP (For 1050W/1650W) Greenbridge PART # PART # 191686 191581 -C129-...
  • Page 194 -C130-...
  • Page 195 UPPER TABLE FRONT ASS'Y M7-5-310021 5-3-1 (For 1650W) -C131-...
  • Page 196 5-3-1 UPPER TABLE FRONT ASS'Y M7-5-310021 (For 1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-310021 Upper Table Front Ass'y (For 1650W) M7-5-310021S Upper Table Front Ass'y (Stainless Steel Model)(For 1650W) M7-5-311121 Upper Table Front M7-5-311121S Upper Table Front (Stainless Steel Model)
  • Page 197 M7-5-320001 5-3-2 UPPER TABLE REAR ASS'Y (For 1650W) -C133-...
  • Page 198 5-3-2 UPPER TABLE REAR ASS'Y M7-5-320001 (For 1650W) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-5-320001 Upper Table Rear Ass'y (For 1650W) M7-5-320001S Upper Table Rear Ass'y (Stainless Steel Model)(For 1650W) M7-5-321101 Upper Table Rear M7-5-321101S Upper Table Rear (Stainless Steel Model)
  • Page 199 PEDAL CONTROL SET T7-6-40001 (OPTION) -C135-...
  • Page 200 PEDAL CONTROL SET T7-6-40001 (OPTION) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # T6-6-10350 Connector (Foot Switch) 191530 T7-5-20130 Micro Switch TMS0308 TMS, M3×8 191719 TMS0308S TMS, M3×8 (Stainless Steel Model) -C136-...
  • Page 201 ELECTRIC CONTROL UNIT M7-6-900022 M7-6-900032 -C137-...
  • Page 202: Electric Control Unit

    ELECTRIC CONTROL UNIT REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-6-900022 Electric Control Unit (For 220V~ 240V, 650W) M7-6-900022S Electric Control Unit (Stainless Steel Model) (For 220V~ 240V, 650W) M7-6-900032 Electric Control Unit (For 110V, 650W) M7-6-900032S Electric Control Unit (Stainless Steel Model)
  • Page 203 ELECTRIC CONTROL UNIT REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-6-100160 Control Panel Group (America) (For 1250W/1650W) M7-6-100160S Control Panel Group (Stainless Steel Model) (America)(For 1250W/1650W) SEE PAGE C145 X M7-6-200002 Electric Control Group (Without Wire) (For 220V~240V) M7-6-200002S...
  • Page 204 -C140-...
  • Page 205 CONTROL PANEL GROUP -C141-...
  • Page 206 CONTROL PANEL GROUP REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-6-100040 Control Panel Group (Europe)(For 650W) M7-6-100040S Control Panel Group (Stainless Steel Model) (Europe)(For 650W) M7-6-100120 Control Panel Group (Europe) (For 850W/1050W) M7-6-100120S Control Panel Group (Stainless Steel Model)
  • Page 207 CONTROL PANEL GROUP REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # Knob (Hole φ6.0) T5-4-10222 191519 191539 T5-4-10232 Variable Resistor (5K)(φ6.0) 191520 T6-6-40016 2P. Selector Switch 191494 T7-6-20480 Restart Switch (2NO) T6-6-10320 Heater Terminal T6-6-10980 Cable Gland (PG11) PMS0408 PMS, M4×8 PMS0430 PMS, M4×30...
  • Page 208 -C144-...
  • Page 209 ELECTRIC CONTROL GROUP M7-6-200002 -Cl45-...
  • Page 210 ELECTRIC CONTROL GROUP Greenbridge PART # PART PART # -C146-...
  • Page 211 ELECTRIC CONTROL GROUP Greenbridge PART # PART # 190848 -C147-...
  • Page 212 -C148-...
  • Page 213 WIRES GROUP M7-6-300111 -C149-...
  • Page 214 WIRES GROUP M7-6-300111 M7-6-300121 (1 OF 2) Greenbridge PART # PART # -C150-...
  • Page 215 WIRES GROUP M7-6-300111 M7-6-300121 (2 OF 2) -C151-...
  • Page 216 WIRES GROUP M7-6-300111 M7-6-300121 (2 OF 2) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # EW720005BM04 Wire Ass'y X4 (Power for M4/M5 PCB) EW720006CM01 Wire Ass'y X1 (Power for M4/M5) EW720005BH02 Wire Ass'y X2 (Power for H.T PCB) EW720005BH01 Wire Ass'y X1 (H.T/Sensor/Fan)
  • Page 217 PHOTO EYE TIMER BOX GROUP (OPTION) -C153-...
  • Page 218 PHOTO EYE TIMER BOX GROUP (OPTION) REF. PART NO. DESCRIPTION Q'TY Greenbridge PART # M7-6-400000 Photo Eye Timer Box Group (For 650W) (Option) M7-6-400020 Photo Eye Timer Box Group (For 850W/1050W)(Option) M7-6-400030 Photo Eye Timer Box Group (For 1250W/1650W)(Option) M7-6-401100 M7-6-401200 P.C.

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